Imishini Yokuvula Amaphuzu Ngokusebenzisa I-Wire EDM | Ukuphatha Kwakho Kwe-±0.005mm Nokufika Kwakho Kwe-42% Okuthe ngaphezulu

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibheka i-Wire EDM Hole Drilling njengomkhakha ophelele wobunjiniyela kunokuba ibe ngumsebenzi womshini owodwa. Kusukela ngo-2003, ifektri yethu eDolobheni laseTaizhou, eSifundazweni saseJiangsu, ihlanganise ucwaningo nentuthuko, ukukhiqiza, kanye nokuthengisa ngaphansi kophahla olulodwa, okusivumela ukulawula ukwenziwa, ukwenziwa kwemishini, ukuhlanganiswa, kanye nokuhlolwa kweyunithi ngayinye yokumba i-Wire EDM Hole Drilling esiyithumelayo. Ukugeleza kokukhiqiza kuqala ngezisekelo zensimbi ezihlaziyiwe ezincishisiwe ezincishisiwe ezithambisa ukudlidliza ngesikhathi sokukhishwa kwe-pulse ephezulu. Ama-CNC spindle assemblies abe eseqondiswa kumapuleti obuso be-granite ukuqinisekisa ukugoba okuqondile ngaphakathi kokuhamba okungu-0.005 mm ngaphezu kokuhamba okungu-300 mm. Umshini ngamunye udlula ezivivinyweni zokumba eziqhubekayo zamahora angu-72 ngensimbi eqinile, futhi idatha yokusebenza ilogwa ukuze ilandeleke ngaphambi kokupakisha kwamanye amazwe. Izinhlelo zethu zokumba i-Wire EDM Hole Drilling zisebenzela ukwenza isikhunta, izindiza, idivayisi yezokwelapha, izimoto, kanye nemikhakha yamandla, lapho abasebenzisi bemba imigodi yokuqala ngaphambi kokusika izintambo, badale iziteshi zokupholisa kuma-blades e-turbine, futhi bakhiqize ama-orifice amahle kuma-injector kaphethiloli. Ezitolo zesikhunta, ukuhamba komsebenzi okuvamile kudinga imigodi yokuqala ngensimbi engu-50-62 HRC engu-150-250 mm; ijeneretha yethu yokushaya i-adaptive igcina ukukhishwa okuzinzile, inciphisa ukuphuka kwe-electrode kanye nokuthamba. Endizeni, imigodi engu-0.3-0.8 mm kuma-alloy e-nickel idinga ukuhlelwa kabusha okuncane, kanti ukuhlanza kwethu kwe-dielectric kanye nokulawula i-servo kugcina izendlalelo zokuhlelwa kabusha zingaphansi kuka-5 µm. Kwamathuluzi ezokwelapha, imigodi engu-0.4-0.6 mm ku-carbide idinga ukugxila ngaphansi kuka-0.01 mm, okulethwa yiziqondiso zethu zokunemba kanye nesinxephezelo sokushisa. Ngokwesilinganiso, imishini yethu yokubhoboza i-Wire EDM Hole ifinyelela ukunemba kokubeka okungu-±0.005 mm, ubulukhuni obungcono kakhulu bomphezulu ongu-Ra 0.8 µm, isivinini sokubhoboza sifinyelela ku-60 mm/min ensimbini eqinile, kanye nokusetshenziswa kwe-electrode kuncishiswe kufika ku-30% uma kuqhathaniswa nokubhoboza okuvamile kwe-EDM. Amazwe nezifunda ezingaphezu kuka-20 ezithumela kwamanye amazwe zithembele emishinini yethu, okuhlanganisa iJalimane, iNdiya, iVietnam, iBrazil, iTurkey, nePoland. Ikhasimende lesikhunta laseYurophu libike isikhathi esifushane somjikelezo wokuqala wembobo kanye nesivuno sokuqala esingu-99.6% ngemuva kokushintsha imishini emibili endala ngesikhungo sethu sokumba imigodi ye-Wire EDM esinezingqimba eziyisithupha. Umenzi we-die wezokwelapha waseNingizimu-mpumalanga ye-Asia unciphise izindleko ze-electrode ngombobo ngamunye ngo-35% futhi wakhuphula umkhiqizo wanyanga zonke ngo-50%. Le miphumela ivela kwifilosofi yokukhiqiza ehlanganisa izakhiwo zomshini eziqinile, ukulawula ukushaya kwenhliziyo okuhlakaniphile, ukushintsha kwe-electrode okuzenzakalelayo, kanye nezindlela zokupheka zenqubo ethile yesicelo. Siphinde sinikeze ukuxilongwa okukude, imibhalo yobuchwepheshe yezilimi eziningi, kanye nokuqeqeshwa endaweni ukuze amakhasimende aphesheya akwazi ukuhlanganisa i-Wire EDM Hole Drilling emigqeni yokukhiqiza ekhona ngesikhathi esincane sokungasebenzi. Ithimba lethu le-R&D lihlala lihlola izinto ezintsha ze-electrode, amasu okuhlanza, kanye nama-algorithms okulawula, ukuqinisekisa ukuthi isizukulwane ngasinye semishini yokumba imigodi ye-Wire EDM ihlangabezana nezidingo zokubekezelelana ezishintshashintshayo, isivinini, kanye nokuzenzakalela. Ngokukhetha i-Chuang Yuan, amakhasimende athola umlingani ogxile ekukhiqizeni okulinganiselwe, ukuphendula kwensizakalo yomhlaba wonke, kanye nokuthuthukiswa kwenqubo yesikhathi eside ku-Wire EDM Hole Drilling.