Umdlilo we-EDM oshwele: Isivinini se-96% sokukhulula ukugcina kwe-tap esihlwayelekile

Zonke Izigaba

Izinkambo Zokusebenza Ngokuphelele Kwemishini Yokudrila EDM Yokuhambisana Ngokuphelele Kwezindawo Zokwenza Iziphakade Ezizimele

Taizhou Chuang Yuan Machine Tool Co., Ltd., eyadlalwe ngo-2003 eTaizhou City, Jiangsu Province, iChina, iyadlala eminyaka emibili futhi kakhulu ekuthuthukiseni indlela yokudrila EDM yokuhambisana eyathintela izihlathi, izidrili nezisikhwama esingasithinteli isikhumba sokusebenza. Imishini yethu yokudrila EDM yokuhambisana iyathakelwa kuzindawo zokusebenza kwizihlathi, izindawo zokulungisa izipakade, izindawo zokusebenza kwezinhloso zokuhamba kwezinsiza, nezindawo zokudlula izihlathi zezimoto lapho isihlathi sesihlathi se-M6 esihlathile kusihlathi esihlathile singathintela ukusebenza kusihlathi esifanayo. Imishini iyasebenzisa umthwalo wokudrila we-electrode owenziwe ngokusebenzisa i-servo, okunqamisa ukuthi umthwalo uyahlala kwi-+/-0.01 mm, i-pulse generator engeyona 0-300 A, nezinhlobo zokuhlatha ezinamandla amaningi (5 L/min) ozokuhlatha izihlathi ezingafihliki noma zingaphezu kwe-1.0 mm. Emaphakathini, imishini yethu yokudrila EDM yokuhambisana yayibuyisela isihlathi sesihlathi se-M4-M16 esihlathile kusihlathi se-H13 esihlathile ngokuphelele kwe-58 HRC ngomzuzu wokugcina we-18, ngaphandle kwezimzuzu e-90-120 zokudrila ngokusha nokubuyisela isihlathi ngokusha.

Thola Isilinganiso

Usomiso Lwesicatshulwa

U-Drill Lwekile Lwe-EDM Uyabuyisela I-Tap Ebrake 42 Ku-Plant Yokuqasha Kwemoto Emasini KwaJalimane

I-plant yokuqasha kwemoto emasini kwaJalimane yaphindaphinda ibe yasebenza ngokungafani ngenxa yokuthi i-tap zikaM10 zibhrekile kwi-die plates zesithili sika1.2344 esinamandla amashumi ayisikhombisa (52 HRC). Ithimba lokuhlela yabo sebenzise i-Chuang Yuan Portable EDM Drill ene-electrode yamakhasi eyinkimbinkimbi yaka-1.2 mm ne-cycle yoku-burn engu-15 miniti ngalunye lwetap. Ngama-6 ayisigwinyana, i-Portable EDM Drill yasusa i-tap ebrake ezi-42 ngaphandle kokubonakaliswa komthelela wokudla kwe-die cavities, futhi yakhula isikhathi sokungasebenzi kwesifuba kusukela ku-4.5 amahora ku-55 iminithi ngalunye lwesiphelo. Isifuba sakho sabelandela izinto ezintathu ezingenabo ukuthi zibe kusihlangu sesibili sokuproducwa, futhi sibonakalisa ukuthi kufundiswa ukuthi kususwa ama-EUR 46,000 ngonyaka ngokungabikwa kwe-die nokungabikwa kokuproducwa.

U-Drill Lwekile Lwe-EDM Uyisolve Ukususa I-Bolt Ebrake Kuma-Supplier Ama-Fastener Wezwe LaseMelika

Umthunywa wemithambo yaseNingizani yaseMzantsi wabhekisa ukukhupha amabholthi ase-titanium okungafanele kumaphakathi wezindawo zokugcina 6Al-4V ngaphandle kokuguqula ubude bokuphakama kwemiphakathi. Ngokusebenzisa i-Chuang Yuan Portable EDM Drill ngamaphepha angu-40 nezindawo zokugcina ezingu-0.8 mm, umsebenzisi wabhekisa umbholthi ngalinye ngemizuzu engu-12–20 futhi wabeka ubude bokuphakama kwemiphakathi ngaphakathi kwemilinganiselo yengu-0.02 mm. I-Portable EDM Drill yayinika indawo yokusebenza ukuzilungisa izinkampani ezingu-130 ngomnyaka ozolwandle okungazange zihlale zihlukaniswa, kubhekisa ukuthi kusavidiwe imali engu-USD 78,000 ekutheni kusavidiwe imali yezinto zokusebenza nokusebenzisa izinkampani. Umthunywa manje uyathumela i-Portable EDM Drill kuwo wonke amasevisi okukhupha amabholthi aphakeme.

I-Portable EDM Drill iyancuma isikhathi sokulungisa izinkampani zokufaka amasimbi ngamashumi ayisikhombisa nesikhombisa emzantsi yaseNingizani

Isiservice sokuphatha amafomu yokufaka emhlabeni emzantsi emaswini yaseNingizimu Afrika yasebenzisa ukubhala ngohand, futhi kubhekwe ngokukhula ukuthi kuzoba yimfazwe yokuphatha amacavity okubhala ngokuphakeme lapho izikrwevu zika-M8 zihlwa kumakhawuli okubhala okuphakeme. Emva kokusebenzisa i-Chuang Yuan Portable EDM Drill ene-1.5 mm electrode ne-tank engaphakathi yedielectric, isikhathi sokuphatha siphela kusuka ku-3.2 amahora ku-55 amaminithi ngalokho esikrwevu. I-Portable EDM Drill yavuma ukuphatha kwe-71 percent kusikhathi sokuphatha nokuthola umphumela wokuphatha kwesikhathi esinye ngokuphakeme kwe-96 percent. Ikompani yavuma ukubuyela imali yekhanda lokusebenza ngaphansi kwezine izinguquko, futhi yenzeka ukuthi isebenza kumaqondana amathathu okweminye.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

I-DK77 professional erosion CNC umshini ozenzakalelayo we-edm wire cut machine Wire EDM Machine for Metal

INDABA YOKUBUKA

Umshini Wokusika Intambo we-Precision Multi-Cut Edm Wire CY-320Pro Middle Speed Wire EDM Machine

INDABA YOKUBUKA

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa

INDABA YOKUBUKA

Ifektri Isitolo esidayisa yonke impahla DS703A CNC EDM Umshini Wokubhoboza Imigodi Encane ye-edm umshini wokuDla iSuper Drill

Ukuthintana kwe-EDM yokuhambisa kukaChuang Yuan kwenziwe ngokubhekiselela kuqinisekile kwemithombo yasezindaweni: ngalunye ihou lokungabikho kwezinye izikhathi zokusebenza kuyakwaziwa ukubhalwa, futhi ukuthintana okuzenzakale kuyakwenzela ukuthi isibonelo esincane sokuthintana esihlukile kusobala kusenziwa ngokuphathwa kwezinto ezihlukene. Ukuthintana kwe-EDM yokuhambisa kukaChuang Yuan kuyasekelwa ngendlela engeyona yokuqondisa umkhakha wokuthintana, umkhakha wokuthintana we-Z-axis, umkhakha wokubeka ngokuthintana (magnetic) noma wokubeka ngokugcina, nokuthintana kwe-dielectric ephakeme kakhulu kuyasekelwa ngendlela eyodwa yokuhambisa. Umsebenzi wokuproducwa uyadlula ngokuthintana kwezinto eziningi zokuthintana nezinkambo zokuthintana kwe-CNC, emva koko kuyasemiselwa kwi-workshop eyodwa ngokulinganisa isikhathi, apho ngalunye i-unit iyathintwa ngohlobo lwe-24-hour burn test ngaphansi kwe-50 HRC steel. Umsebenzisi akhetha ubude bokuthintana phakathi kwe-0.5 mm kanye ne-3.0 mm, ayasetsha amandla okuthintana phakathi kwe-0 to 300 A, futhi ayavumela ubude bokuthintana nezikhathi zokuthintana ukuze kufanele nezinto zokusebenza, na kungaba yi-H13, SKD61, 1.2344, titanium alloy, stainless steel, noma carbide. Ngoba ukuthintana kwe-EDM yokuhambisa kususa izinto ngokuthintana kwe-spark kodwa akasusi ngokuthintana kwezinhloso, akasusi ukuthintana kwezinto ezizimile, akasusi ukuthintana kwezinto ezihlukile, futhi akasusi ukuthintana kwezinto ezincane noma ezide. Isistimu yesifunda sokuqondisa siyafuna futhi siyavumela isifunda, siyavumela ukuthintana kwe-5-8 L/min ukuze kususe izinto ezihlukile kwezinkambo ezide kakhulu kwe-80 mm. Kukusetjentisweni, ukuthintana kwe-EDM yokuhambisa kusetyenziswa kwezindaweni zokulungisa izimboni, kwezindaweni zokulungisa iziqephu, kwezindaweni zokuthintana kwe-CNC, futhi kwezindaweni zokusebenza kwezindaweni zokusebenza. Abasebenzi abangaphezu kwe-20 izwe bezihlanganisa ukuthintana kwe-EDM yokuhambisa kukaChuang Yuan ukususa izitap ezingaqondiwe kwezinqamuzi zika-M2 kuya kuma-M20, ukususa izitap ezingaqondiwe, ukuvusa iziscrew, futhi ukuthintana kwezinkambo ezincane ngokuthintana kwe-EDM. Iziphakamiso zokuthola kwezwe zokuthengiswa kubonisa ukuthi isikhathi sokuvusa kuyisikhathi sesibili kuye kwe-12-25 iminithi ngalunye izitap ezingaqondiwe, ukuphatha kwe-90 percent kwezinto ezingaqondiwe ngokusebenzisa izindlela zokuvusa ngokushesha, futhi isikhathi sokuvusa kuyisikhathi sesibili kuye kwe-4 kuya kuma-9 izinyanga ngokujabuliswa kwezinkinga zokungabikho kwezinye izikhathi. I-factory yethu iyasekelwa ngokuthintana kwe-R&D, ukuproducwa, nokuthengisa, ngakho-ke ukuthintana kwezinto ezihlukile njengezinkambo zokuthintana ezihlukile, izinkambo zokuthintana ezide, noma ukusebenza kwe-110 V kuyakwenzeka ngokushesha. Ngalunye ukuthintana kwe-EDM yokuhambisa kuyatholakala ngezincambo zokusebenza, izinkambo zokuthintana, izinkambo zokuthintana ezincane, futhi ukufikelela kwezincambo zokufundisa ngokubhala, kusiza abathengi abangaphansi kwezwe ukufinyelela iziphakamiso ezisodwa ngolwesibili lwesikhathi sokusebenza.

Imibuzo Evame Ukubuzwa

Izimali ziningi zinokwenziwa ngendlela yokuqondisa i-Portable EDM Drill?

I-Portable EDM Drill iyaphatha izitap ezingaqondi, izidrili, izikrwevu, nezinpini kumetals okunqondi kanye nezinkambo zokubhala ezikhulu, i-stainless steel, i-titanium alloy, i-aluminum, i-copper, kanye ne-carbide. Iyasebenza kahle kumetals osekhona phezu kwe-40 HRC lapho ukubhala kwezindaba zokubhala kungabhekwa ngokukhula ukuthi kuzoba yimfazwe. Koma kungasebenzi kumetals angaqondi.

Kusiza nini ukuphatha isitap esingaqondi?

Isikhathi sokususa esisodwa kuyizimini ezi-12-25 kubatapu be-M4-M16, kusukela kumhla wokususa, ububanzi bekholi lelektrodi, nokuphakeme kwezinto ezisemthwakathini. I-Portable EDM Drill yethu iyasebenzisa ukufaka kwe-servo nokufusha okuphezulu ukugcina ukuburna kubalulekile nokushisa.

I-Portable EDM Drill ithwala isithembiso noma ikholi?

Cha. Umsebenzi we-spark erosion ususa kuphela ubunzima obungavumelekile ngaphandle kokuthi lelektrodi ibuyela ekholini elisekhiwe. Ngokusebenzisa ukufaka okulinganayo kwe-0.01 mm futhi ukuziqasha kwebandla lelektrodi, isithembiso sesikhundla sisekhona ngaphandle kwezinkinga zezinkampani ezingu-95%.

Iyiphi indawo yokubeka amandla osebenzisa i-Portable EDM Drill?

Amakhompyutha asebenzayo amahle ayasebenza ngamandla e-220 V esingaphase, 50/60 Hz, noma ngokuziqasha kwe-110 V. Ukusebenzisa amandla akhula kancane ukuze kwenziwe ngendawo yokuqala yekhampuni, futhi imishini ingathakelwa ngendiza yokuqala ekhaya lokusebenza.

Kuthinwa yini ukuthuthukisa emva kokuthenga?

Yonke yonke le-Portable EDM Drill iyaphakathi kwezinkinga zeminyaka emibili, isihlomelo sesiNgisi, ividiyo yokususa izinto, ukulungisa izinkinga ngendlela ekhoyo, nokuthumela amaparts amasha ngemihla emibili. Sisiza abasebenzi ezingaphezu kwezizwe zemibili nezintathu ngokuphatha okuhle kwesayensi yezinkulungwane.

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Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

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Bheka Okuningi

Ubufakazi Bamakhasimende

Michael Reynolds, Umphathi Wezindawo Zokusebenza, I-United States

I-Portable EDM Drill Iyavula Isifundo Sakho Ngemihla Emishumi Nembili

Sifunda amadiezi we-forging ngemihla yonke, futhi amathapu athile aqhubeka esithabatheni isikhathi sokusebenza sonke. Empuma kokufaka i-Portable EDM Drill, isikhathi sokususa kuyisikhathi seziminyaka ezingu-20 noma kunzima ukubona umthelela wendawo. Ngemihla emishumi nembili, sibhekise isikhathi sokubuyisa amadiezi ngemibili nezintathu, sivula imali engaphezu kwe-USD 52,000. I-mashini iyinkimbinkimbi, iyinkimbinkimbi, futhi abasebenzi bethu babafunda ngemihla emibili.

UDaniyeli Fishe, Umsebenzisi Wokuproducwa, iJalimani

I-Portable EDM Drill Ekhululekile Yokusebenza Kwizindlela Zokubuyisa Izinkampani Zokukhanya

Izihlango zethu zesayensi yezinkanyezi zidinga ukuthi izikhumba zibe nesilinganiso esihle kakhulu. I-Portable EDM Drill yathintela amabholthi e-titanium angu-96 ngo-2023 nokuthi ubunzima obukhulu bungu-97% futhi akukho pharti eyavalekile. Isikhathi sokungasebenzi saphelile ngama-68% futhi izivivinyo zomkhankhansi wethu zaphumelela ngaphandle kokuthi kufindwe okungafanele. Isivivinyo sezixhumanisi zokuphatha sisaziphendula konke amabizo ngomzuzu omunye.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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edm drilling machine

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I-Portable EDM Drill Enenqolobeni Yokuphatha Ngokusebenzisa I-Servo Nokuthi Kuyisilinganiso Sokubhala Ngama-0.01 mm

Ukuqiniseka kwe-Portable EDM Drill yethu kukuziphatha kwe-electrode ngokusebenzisa iservo, okuyisikhundla sokubeka ngokuphelele kwe-0.01 mm nakwhenkosi electrode ibhala endaweni enzima, engezansi, noma iphakathi kwesikhundla esingasemthwakathini. Kukusebenza kwe-die ne-mold, abasebenzi baphatha izindawo ezingafuneki ukubuyiselwa kusuka kwe-welding noma kubuyiselwa kusuka kwe-polishing. I-Portable EDM Drill iyabuyisa ukuburna kumshini wokugcina owengqungquthileyo, futhi izihlangothi zezindawo zokugcina nezinhlobo zezindawo ziyadlula ngokuphelele. I-pulse generator engu-0-300 A iyavumela umsebenzi wokuhlela i-energy yokuburna ukuze usebenze ngokuchaza kakhulu kwe-taps emincane ye-M2 noma ukususa kahle kwe-bolts ye-M16. I-high-pressure flushing circuit iyathumela amalitha angu-5-8 kusukela ngeminithi ukuze ithumele amasimbi kusukela kwe-blind holes eziningi kakhulu kwe-80 mm, okuvikela ukuthi kubhekwe kabusha kwe-short circuits ne-rupture yeelectrode. Amadatha aqondwa kusukela kwezindawo zokusebenza kwezinkulungwane eziyisigaba se-20 zokuthumela kusukela kwezizwe zokuthumela, ayasho ukuthi kune-96 percent yezindlela zokwenza kanye nokuthi isikhathi sokususa kwe-M4-M16 taps kwe-50 HRC steel sibizwa ngokuphelele ngeminithi eyi-18.

Umdlwembe we-EDM otholakala okukhula nokubhekana kahle kwezindawo zokusebenza

Ukutholakala akuyi-“marketing label” kwe-mdlwembe we-EDM otholakala; yilokho okudingekayo kwe-engineering. I-unit yonke iyodwa ngempiyano yezinkulu ezi-38 kg, isebenza ngemagnetic base noma clamp base ukufaka kahle, futhi isebenza ngemvume ye-220 V yezinkulu ezimbili, ngakho umsebenzisi omunye angakhishela kusuka kwe-stamping press ku-CNC machining center noma ku-injection molding machine ngemizuzu eminingi. Lokhu kubalulekile kwezindustri zokuthatha izinkulu zokuthatha, ukwenza izinkulu, ukurepaira amaphakathi we-aerospace, nokuphatha izinkulu ezenkulu, apho ukukhishela inkulu enkulu noma isikhumba kumashini e-EDM esedlule ayikho kuzoba ngemizuzu eminingi futhi kudinga ukusebenzisa i-crane. Ngomdlwembe we-EDM otholakala, ukurepaira kwenziwa endaweni yokugcina. Abakholwa emazwe angaphezu kwezintabambo zibiza ukuthi isikhathi sokubhekana sibe phansi kwezimizuzu ezi-10 kusuka kwe-cart ku-spark yokuqala. I-tank yendawo yokuhlanza ne-system yokuhlanza eyenziwe kahle isinika ukuthi kwenziwe izinyathelo zokubhekana futhi isihlanu sesikhathi sokusebenza.