Amashini amancane ase-CNC ase-waterjet: Amashini amancane, okukhupha ngokuchaza kwezinye zokusebenza

Zonke Izigaba

Izisistimu zesikhombisa sezinkulungwane zezibhokisi ezincane ezenzekwa ukusiza amaphoyinti okuphepha okuphephile nokuthengisiwe kwezwe lonke

Ukukhetha isikhombisa sezinkulungwane zezibhokisi ezincane kuTaizhou Chuang Yuan Machine Tool Co., Ltd. kusinika umsebenzi wokuphepha okuphephile umkhakha owodwa wezibhokisi ezincane esingasindiswa ngokuphepha kwesibhokisi, okusinika ukusebenza kumetali, isithuthu, iglashi, izinhlanganiso nezincwadi zokuphepha ngaphandle kokubhekana nesikhathi sokuphepha. Kusukela no-2003, sikwenza umsebenzi wokuvavanya, ukuproducwa nokuthenga eJiangsu, iChayina, futhi manje izimboni zethu zisebenza kubathengisi emazwe angu-20 futhi kangaka. Izindlela zokusebenzisa zihlukahlukene kakhulu kuyizikhipha zokufakwa kwezindawo zokubhala, ukuchitha izibhokisi zokugcina kwezinsizakalo, ukuchitha izipaneli zokugcina kwezivehikili, nokuthengisiwe kwezindawo zokusebenza okufune izipart ezihlukaniswe kusuka ku-1 mm kuya ku-50 mm. Izisistimu zethu zesikhombisa sezinkulungwane zezibhokisi ezincane zisilwa ngokuphepha kwezinkulungwane +/-0.05 mm futhi zisilwa ngokuphinda kabusha +/-0.03 mm, nokuchitha ngokushaya kusuka ku-300 mm/min kusuka ku-20 mm yamaphoyinti wokuphepha kwe-stainless steel kuya ku-3,000 mm/min kusuka ku-3 mm yamaphoyinti wokuphepha kwe-aluminum. I-pump yamaphoyinti yomkhakha we-30 HP iyathola i-4,200 bar, futhi itable yomkhakha we-1,500 mm x 2,000 mm iyafita kwezindawo zokusebenza zokuzenzakalela futhi iyasebenza ngokuphepha kwe-12 kW kuphela.

Thola Isilinganiso

Amaphetho Amanje Emhlabeni Kwezindlela Zokufaka Amashini E-CNC Ezenziwa Ngamandla

Amashini E-CNC Amancane Ayisheka Amabrikheti E-Titanium Kusuka KuMthunywa Wezinhlangano Zokusebenza Kwizwe LaseJalimani

Umphakathi waseJalimani wesibonelo se-aviation esikhulu esisemthethweni sokusebenzisa izinto ezinamandla okukhula kakhulu kuzoba nezinkinga ezingcono ekupheleni kwemithombo yezinkundla zokubeka i-titanium ezingama-6 mm ngaphandle kokuthi kwenziwe umthelelo wokugcina okungafanele noma ukuvulwa kwemikro-khrekhi yezinto zokubeka. Umsebenzi wokususa ngolaser ophakeme okwenzekile kahle wabangela ukuthi kwenziwe amathuba okubuyiselwa nokuguqula kwesikhathi sokugcina, okubangela ukuthi kufuneka kwenziwe ukubuyisela kwesikhathi sokugcina nokuhlela isihlangothi ngendlela eyenziwa ngomuntu, okubangela ukuthi kufuneka kwenziwe ngokukhulu nokudala. Ukusolvele lezi zinkinga, itimu yethu yokusebenza yasisebenta isistimu esisheshayo sokuqondisa ngamanzi ka-WEITAI ene-5-axis articulated cutting head enenhle nesistimu esihle sokuthumela amagranet. Ngokusebenzisa amagranet amahle angama-80 okukhula ngokuphelele ngokuphelele ngama-340 grams per minute ngaphansi kwesikhathi sokugcina esiphakeme kakhulu, le makhini emfutshane yayisebenza ngokuphelele ngokuhle ukuthi iyahlale iphakeme ngokuphelele ngokuphakeme kwe-+/-0.05 mm kuzo zonke izigaba ezikhulu zemithombo yezinkundla ezingama-120.

I-CNC encane yencane yesiliva iyaphakamisa ukuguqula kwezinto zokusebenza kweziliva e-UK

Isikampani esikhulu sekhaya esemhlabeni yaseNingizimu Afrika, esebenza ngokupheleleyo emasini amahle nezinkoliso zomkhakha wokusebenza kwezinkoliso, yayisebenzisa izibhamu zokubridja zokuzenzakalelayo nezibhamu zokugcina ngendlela yokugcina ngokushesha, okwakabangela ukuthi kwenziwa kuphela amasini angu-22 ngoweke ngokupheleleyo futhi kubhekwa kwezinkinga zokuchitha kwezinye zezinyathelo zokugcina noma kwezinye izinto zokusebenza. Ngokuzama ukuthola isilinganiso esihle, bavakashela i-WEITAI yethu encane yezinkoliso zokusebenza ngokushesha ngokusebenza kwamanzi, ene-“table footprint” engu-1,500 x 2,000 mm, ephindwe ngokupheleleyo ngokusebenza kwe-intensifier pump engu-4,200 bar. I-abrasive waterjet eyisikhathi eside yakhuthaza ukuthi kwenziwe amasini angu-48 ngoweke ngokupheleleyo futhi iyaphula ukuchitha kwezinye zezinyathelo zokugcina ngokupheleleyo ngo-42 percent, okwakabangela ukuthi izindleko zokusebenzisa i-garnet ziyaphela ngokupheleleyo ngu-GBP 4.20 ngamasini. Umphathi wendawo wabonisa ukuthi umthwalo wokuvakashela wakhoziswa kabusha ngeminyaka emine ayisikhombisa, okwakabangela ukuthi isikampani sivakashela abantu ababili ekugcineni kwezinye zezinyathelo zokugcina, ukulungisa ubukhulu, nokubeka amasini ngokupheleleyo.

I-CNC encane yesiliva iyisolvele ukusebenza kwemithombo yezinto ezihlukene kwezibhoyi e-US

Umphakeli wamaphakathi amehluko we-Amerika wabukhula ngokuphikisana nokufa kwezinyathelo zokugcina, ukusobala kwemithombo yezihlangothi, nokungafanele kwezinto ezizungezwa emva kokugcina lapho kusebenziswa izikhumba zokugcina zezinkampani zokubhala kwe-carbon fiber ezingaphezulu kwe-12 mm ngezinhlobo zokugcina zezinkampani zokubhala. Ukuze kususwe lezi zinkinga zokuphatha izinto ngokushesha, bavumela isistimu yethu yokuqinisa i-WATERJET yase-WEITAI engeziwe, esebenzisa i-low-pressure initial pierce ephendulwa ngokuphelele, njengoba kuyasebenzisa ukuthenga kwezinkampani zokubhala okuphelele ukuze kwenziwe izihlangothi ezilungile, ezingasobali, ngokuphatha kwezinkampani zokubhala ezilungile, ezifika ku-650 mm ngomzuzu. Izindleko zokugcina nezindleko zokwenza kabusha zazigxila kakhulu kusukela ku-18% engaqondakali ku-3% engaqondakali, kube nenkxaso yezindleko zokusebenza nezindleko zezinto zokusebenza zokuvamile ngokuvamile kune-USD 36,000 ngonyaka. Isikhumba sakho esikhulu, esikhulu, sengaphansi kwe-2,100 kg sasenziwe ngokuphelele kwi-inthantha yabo yokusebenza ngaphandle kokuthi kufuneka kwenziwe izindlela zokuguqula indawo.

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Umshini wokusika amanzi we-Waterjet umfutho ophezulu we-waterjet

Taizhou Chuang Yuan Machine Tool Co., Ltd. yavunyelwe ngo-2003 eTaizhou City, Jiangsu Province, eChayina, njengomphakamisi wokuphatha ukuthuqela, ukuproducwa nokuthenga. Ilini yethu yamaphepha amancane ye-CNC yamaphakathi ayisibonelo sesikhathi eside sokwazi kokuphatha amashini, futhi yadluliswe kumaphakathi ongadinga ukuthintela ngokuphelele ngokuhlukile noma ukubeka indawo enkulu. Umsebenzi wokuproducwa uyqala ngokuchazwa kwe-Finite Element kwezindawo zokugcina (gantry) nezindawo zokugcina (tank), okuhlanganisa ukuthi kuzobekwa imithombo emihle phansi kwemithombo yamandla wezilwane (4,200 bar). Amaphakathi amandla ayathuluzwa ngokuthuluzwa kwezimboni, ayachazwa kumashini ethu wokuchaza, futhi ayagcinwa kwindawo eyodliwe ngokulinganisa isikhathi. Ngisho noma yiliphi iphepha elincane le-CNC, liyatholakala ngokuphatha kwezinsuku ezine zokuphatha kahle, ukuchazwa ngokusebenzisa i-laser interferometer, futhi liyatholakala ngokuchazwa kwezinkambo ezingu-50 phambi kokuthunyelwa. I-intensifier pump, i-abrasive hopper, ne-CNC controller ziyagcinwa kanye futhi ziyachazwa njengesiqondiso esinye, okunciphisa isikhathi sokufaka ngokuphatha kwezinsuku ezintathu ngokuphakeme. Emhlabeni wonke, le mizini iyathintela amaphakathi amandla e-stainless steel eItaly, amaphakathi amandla e-glass eUAE, amaphakathi amandla e-marble eTurkey, futhi amaphakathi amandla e-carbon fiber eUSA. Umphakamisi wase-USA wabhabha ukuthi umphakamisi wakhe uyele ngokuphatha kwe-98.5% ngeminyaka emibili, futhi umphakamisi wase-Turkey wathintela amaphakathi amandla angu-1.2 million meters ngomnyaka. Izinhlelo zethu zephepha elincane ze-CNC zisivumela ukusebenzisa isoftwere sokufaka izinto kusuka kwezinye, okunciphisa ukuthinta izinto ngokuphakeme ngokuphatha kwe-8-15%, futhi isiqondiso sokuthintela ngokuvumela ukuthintela ngokuphatha kwe-garnet ngokuphatha kwe-12%. Ngoba ukuthintela kuyisikhashana, izinto zonke kusuka kwezilwane zokuthintela ngokuphatha kwe-0.5 mm kuya kuya kwezilwane zokuthintela ngokuphatha kwe-50 mm azikho isikhathi sokuthintela ngokuphatha, akukho ukuthintela ngokuphatha, futhi akukho ukuthintela ngokuphatha. I-control panel inikeza izilinganiso zesiNgesi, isiSpayishi, isiRashiya, nesiArabi, futhi ukuthola ukuthintela ngokuphatha kwezinye kuyasivumela ukuthola umphakamisi wakho ngokuphatha kwezinye ngokuphatha kwezinsuku ezintathu. Sifaka izinto kumazwe angu-20 futhi sinesivumela ukufundisa ngokuphatha kwezinye, izinto zokubuyisa, futhi isigaba sokuphatha kwezinsuku ezimbili. Kuma-buyers abaqhathanisa izinto zephepha elincane ze-CNC, isikhombisa sakithi sokuthintela ngokuphatha, izimpumpu ezitholakalayo, futhi isebenza esikhona kuyasivumela ukuthola ukuthintela ngokuphatha ngokuphatha kwezinsuku ezintathu, ukuthintela ngokuphatha kwezinsuku ezintathu, futhi ukuthintela ngokuphatha kwezinsuku ezintathu.

Imibuzo Evame Ukubuzwa

Izinto ziziphi ezingasemthethweni zokusebenzisa i-waterjet yaseNkulu ye-CNC ngokupheleleyo?

I-waterjet yaseNkulu ye-CNC ingasemthethweni izinkampani, isithuthu, iglashi, izinkampani zezincwadi, izinkampani zezincwadi, irabha, nezinkampani zezincwadi. Iyasebenza ngokupheleleyo nge-stainless steel edlula ama-50 mm, aluminum edlula ama-80 mm, ne-glass edlula ama-40 mm ngokupheleleyo kwe-+/-0.05 mm. Ukusebenzisa umsindo wokuvula (cold cutting) akusiza indawo eyakhiwe ngomsindo, ngakho-ke titanium, carbon fiber, ne-glass ethembekile iyaphila ngokuziphatha kwakho kwanoma yisiphi. I-abrasive waterjet iyisifundo esihle kakhulu kuma-materials amahle, ngakho-ke i-pure waterjet iyisifundo esihle kuma-materials amadala njenge-foam nezinto zokudla. Isiqephu sethu sisebenza ngokuhlanganisa i-abrasive mesh ne-pressure ngokulingana noluhlu lwakho lwezinto zokusebenza.

Izindawo zezinsuka zingakanani ezidingekayo yomkhumbulo we-CNC oyincane?

Amamodeli athi ayincane asidinga umbala wama-3.5 m x 2.5 m, okufaka umphathi, itanki, ne-cabinet yokuphakamisa. I-cutting table yama-1,500 x 2,000 mm iyafana noma yisiphi isikhumba sokusebenza, futhi umkhumbulo uyabhekana ngama-2,100 kg. Udinga kuphela isandla esihle sesilika, umthelela we-380 V noma we-480 V, nokunika amanzi ama-3.8 L/min. Abaningi bamacustomer bathi bayafaka kuqondisana nezinhlobo zama-CNC mills ezithile, bakhupha ama-25% yendawo kulokho okubhekene noma yisiphi isikhumba se-gantry waterjets esikhulu.

Ithini ukuthengiswa kwezindlela zokusebenza kwe-CNC yomlilo wamanzi engcwele ngamuhla?

Ukuthengiswa kwezindlela zokusebenza kuyizigaba zase-US $18-25 ngamuhla, kubhekana nezimali zokusebenzisa i-electricity, i-abrasive, ukuphatha kwe-nozzle, nokulungisa. I-pump yase-30 HP iyasebenzisa i-kW ezingama-12 ngaphansi kwesilinganiso, futhi ukuthengiswa kwe-garnet kuyizigaba zama-340 g/min ngemva kokusebenzisa i-abrasive. I-nozzles zisebenza ngama-80-120 amahora. Abakholwa abasebenzisa i-steel yase-20 mm bakhuluma ngokuthengiswa kwezindlela zokusebenza kwezama-$0.85 ngama-100 mm yokuqondisa, okungenani kune-laser noma i-plasma uma kubhekana nezindlela zokulungisa emuva.

Kuphi kude ukuthi kwenziwe nokufundisa?

Ukuhlanganisa kusenziwa ngama-3 amasonto ngezidingo zethu zokuhlanganisa ngendlela yokuqonda ngaphandle noma ngokufika kwe-engineer. Ukufundisa kubhekana ne-CAD nesting, ukulungisa i-pump, ukulungisa i-abrasive, nokuphatha isikhumbuzo sokuxhumana, futhi kusenziwa ngama-2 amasonto. Sisiza ngamabhalo e-English nangamavidiyo, futhi sibhishela impendulo yokuqonda ngaphandle ngama-20 emizuzu ngeminyaka yezindawo zokusebenza. Abasebenzi abanayo izidingo zokusebenza kwe-CNC baproduca izinto ezinokuthengiswa ngolwesibili lwesandla futhi bafika ekuphelekeni kwesikhundla ngama-2 amasonto.

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Bheka Okuningi

Ubufakazi Bamakhasimende

Michael Reynolds

Ukuchaza nokuhlala Kwenyathelo Okushintshile Ukuthenga Kwethu

Ukusebenza kwethu kwe-CNC yomthwalo wamanzi kubhekise isikhathi sokusebenza ngokuphelele ngokulingana ne-98.5% ngama-18 ayisikhathi. Sibhala isithuthi sase-6 mm esihlukene nesilivara sesi-12 mm ngosuku, sibhala ngokulingana ne-+/-0.05 mm. Isikhundla sokubhala esingavumelekile siyaphela kusukela ku-7% ukuya ku-1.8%, futhi manje sibhala ngokulingana ne-15% ngaphansi kwebazalwane kodwa sibhala ngokulingana nezimali zethu. Isitayela esincane sifanana ngokuphelele nesitayela sethu.

Sarah Bennett

Amabhala amhlophe kweglasi ngaphandle kokubhala ngokungafanele

Sibhala iglasini yokuqondisa yesi-8 mm nesikhwazi. Ukubhala ngokungafanele kushukuma ngokulingana ne-42%, futhi izindlela zokubhala ziyaphila ngokulingana ne-USD 0.85 ngasinye esingu-100 mm. Ukufaka kwakhiwa ngama-3 amadura, futhi ukufundisa kwakuyisikhathi esihle. Ukuphatha kwethu ngoweke kushukuma kusukela ku-22 ukuya ku-48, futhi abakhonzi basehotela manje bavumela amaphakade ngaphandle kokubhala ngokulingana nezimali.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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imakhi ehlolayo amasintshane

imakhi ehlolayo amasintshane flow water jet cutter ingxelo ye-machine yomvula omphakathi ingxelo ye-machine yomvula umshini we-waterjet oshwele umkhakha we-small waterjet imishini yokuqheka kwamanzi ngokuchaza kakhulu izindlela zokuqheka kwamanzi imishini encane yokugcina amanzi esithengiswa imishini yokugcina amanzi eyasihlali i-Multicam yamandla amanzi ukugqibela ngamandla emfula kweziqukethu i-Flowcut yamandla amanzi isitshixo sokugqaza amanzi ngokukhula kakhulu ukugcina amanzi kwezinhlobo imishini yokugcina amanzi ngokuchaza umthinteli wamanzi isitshalo sesikhwama sokukhupha ngamafutha esihlwa ukuthintela imithali ngomthinteli wamanzi imali yokukhupha ngamafutha kaMulticam

Isitayela esincane nesikhundla sokubhala sokuzilokotho ngokuphelele

I-WEITAI encinci yezibonakaliso zesikhululi sezilwane sezinkampani zokusebenza ngokupheleleyo isebenza kahle phakathi kwezinkampani zokusebenza ngokupheleleyo nezinkampani ezinamandla okusebenza, nokubika amandla okusebenza kwezinkampani ngokupheleleyo ngendlela engeziweyo. Yaphakanyiswa ngokupheleleyo kuma-job shops nezinkampani zokusebenza okupheleleyo apho indawo yokusebenza iyisigaba esingaphansi, futhi inqamba yokuqala yayo ibe yami-1,500 x 2,000 mm, noma yami-2,100 kg yomkhosi wamathilayi wokugxila okunamandla, okuyisisekelo sokufaka ngokushesha emuva kwezinkampani zokusebenza zokugxila, futhi isave indawo yokusebenza ngaphezu kwe-25 percent kunye nezinkampani zokugxila zokuzenzakalela. Ngaphandle kokuba kunezinkinga zokusebenza, iphumpa yamandla e-30 HP iyagwala umoya omkhulu we-4,200 bar, okusiza ukukhupha izinto ezinzima njengokukhupha isithuthi sase-50 mm noma izinhlobo zama-titanium eziningi, futhi isihlukanisa ukuthi ukuthi kubhekwa ngokupheleleyo ngokuphakeme kwe-+/-0.05 mm, nokubhekwa ngokupheleleyo kwe-+/-0.03 mm.

Ukukhupha Okubomvu Kubuhlela Umkhawulo Wemithombo Futhi Kubadla Ukugcina Okwesibili

Isiphumo sokusebenzisa indlela yokukhupha ngokushesha yomthwalo wokukhupha kwe-WEITAI kuyisibonelo sokuthi isikhathi sokukhupha kusenziwa ngokungafani nesikhathi sokukhupha ngokuchitha, okusetyenziswa kakhulu ukukhupha izinto ngokusebenzisa umthwalo wamanzi ophakeme kakhulu okunqamuka ngemithwalo yezinkunkuma ezingaphansi, okukhupha izinto ngokusebenzisa amandla okuhamba kokugcina ngokungafani nesikhathi sokukhupha ngokuchitha. Ngokukhipha kabusha isikhathi sokukhupha ngokuchitha, le makhini ayikhiphi izindawo zokuchitha, ayikhiphi ukuchitha kwemithwalo, futhi ayikhiphi ukubuyiselwa kwemithwalo, ukuvulwa kwemithwalo emincane, noma ukufihla kwemithwalo kumathuba amaningi. Lokhu kuyisibonelo esingapheliyo sokusebenzisa izinto ezinkulu zokusebenza ezinamandla okuchitha, njengokuthi izilimi zetitaniamu zokusebenza kwezinsizakalo, izilimi zefayiba yekhabhoni, iglashi elichithwe ngokulinganisa, noma izilimi eziningi zokusebenza. Umzekelo, umthwali wamaphoyisa e-Amerika othiwa ngokuvulwa kwemithwalo kanye nokuvulwa kwemithwalo yefayiba xa ekhuphile i-paneli yefayiba yekhabhoni ezingama-12 mm, akhuphile isilinganiso sokuzibuyela kwezinhlangano.