Ukuthintana Kwamandla Wezilwane: Ukuthintana Okuphelele Kwamandla Okuphelele 4,200 Bar

Zonke Izigaba

Izinkh advantages zokuchitha kwe-hydro jet: Ukuphakamisa ukuthembeka, amandla, nokuthembeka kokusebenza

Taizhou Chuang Yuan Machine Tool Co., Ltd. yadaleka i-Hydro Jet Cutter eyodlula ukusebenzisa i-ultra-high-pressure intensifier technology ngokudlulisa isithakazelo se-rigid cantilever, ekhupha i-±0.05 mm positioning accuracy kanye ne-repeatability kwezindawo zokusebenza ezingama-3,000 mm ngamashumi amabili namayi-1,500 mm. I-cutter yethu iyagwala i-4,200 bar nge-intensifier pump ye-37 kW kanye ne-orifice ye-0.3 mm, ibhekisa i-kerf ye-1.2 mm kanye nokukhupha i-steel ye-12 mm ngomzuzu we-180 mm/min. Yenziwe ngokufaka i-5-axis abrasive head kanye ne-automatic abrasive metering, le yindlela yokukhupha i-carbon steel, i-stainless steel, i-titanium, kanye ne-aluminum ngaphandle kwe-heat-affected zones noma we-mechanical stress. Lokhu kubiza ngqo i-metal service centers, i-aerospace fabricators, kanye ne-architectural metal workshops ozibonile ukukhupha ngokugcina i-shape yezinto (near-net-shape cutting) kwezintlobo zokukhupha ezihambisana ne-3 mm kuya kuma-150 mm. Kwezinkinga zokusebenza zokubaluleka, ilithini liyakhupha i-tolerance ngeminyaka emibili kanye ne-18 emva kwezinyanga, kanye liyanciphisa i-secondary machining ngama-35 percent. Yenziwe ngokusebenzisa i-Siemens CNC kanye ne-high-pressure components eziyisikhiwo se-KMT.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukuthintela Kwesithombe Sokuqhubeka Kwesikhali Sokugcina Isilwane Sokukhanya Kwe-Titanium Esikhundleni Sekhanda Lwesifazane

Umthengisi wase-Washington State wadinga ukuthintela izibhakethi zesi-titanium esinezimithi ezi-25 kubanga lwezinhlobo zemoto yezinkampani, kodwa ukuthintela ngolwandle wabangela kuzo izindawo zokuhlelwa kwesithombe nokuphuma kwesikhundla okubangela ukufaka kabusha konke. Bayafaka i-Hydro Jet Cutter ye-Chuang Yuan ene-pump engu-4,200 bar ne-hydro abrasive head. Ukusebenza okungasiza isithombe kususa umthelela wokuhlelwa, kubika amapharti eminye iminithi e-0.08 mm futhi kunciphisa amapharti angavaliwe kusukela ku-12% ku-2%. Umthengisi wabona ukuthi wabuyisela i-$180,000 ngonyaka ekufakweni kanye nokuhlola, futhi i-Hydro Jet Cutter manje iyasebenza emibili eminye ngosuku. Lokhu kususela indawo eyodwa yokuxhumana ngezinkinga zokuhlelwa kanye nokumelana nezinkinga zokuhlelwa zika-AS9100.

Ukuthintela Kwesithombe Sokuqhubeka Kwesikhali Sokugcina Kusiza Ekupheleni Kwemithombo Yekhitchen Yase-Italy

Umsebenzisi wokufaka amasinkhi emithi yaseMilan wabhekisa amasinkhi we-stainless steel ngokusebenzisa i-plasma, kodwa i-dross ne-oxide kubedinga imizuzu e-40 yokugrind ngalunye umsindo. Ngokusebenzisa i-Hydro Jet Cutter yethu ene-tabeli ye-3,000 mm ngamaphuzu e-2,000 mm, bafumana i-kerf ye-1.2 mm ne-quality yocingo lwe-Ra 3.2 micrometers, futhi ubude bocingo lwagcina imizuzu e-8 kuphela. Isiphumo sesinye isandla sakhuphula kusukela ku-450 ku-720, futhi izindleko zomsebenzi zazihlala ngamaphepheli e-18%. I-Hydro Jet Cutter yabo yabangela ukuthi abahlanganise amasindo amaningi ngalunye iphelethe, futhi le nto yavuma ukuthi ukusebenza kwakho kuyisilinganiso esikhulu ngamaphepheli e-22%. Umthengisi manje uyathengisa ku-9 iNyuvesi yase-EU, nokuthi ukuthenga kuyisilinganiso sokucutshwa futhi ukuthengiswa kuyincinane.

I-Hydro Jet Cutter iyavuma ukuthenga kwe-stone inlay cladding yaseDubai yomkhakha wokuphepha

Umsebenzisi wemithambo yaseDubai wadinga izindlela ezinkulu zokusebenzisa i-brass esine-20 mm ne-marble esine-30 mm kubhuldingi yezinkulungwane ezingama-5. Amashini asebenzayo okususa amathuba ayebhekile amaphakathi kanye nokugqibela ngokuphazimula. I-Hydro Jet Cutter yethu ene-5-axis head ne-abrasive metering yasusa izinto ezingama-0.8 mm ngaphandle kokugqibela, futhi yavumela isikhathi sesikhombisa esingama-6. Lokhu kwakukhomba ukuthi kwehlulelwe ama-$65,000 kwezinkinga zokwenza kabusha, futhi umkhonzi wadoda amashini e-Hydro Jet Cutter amabili ekhanda kwezinye iziprojekthi. Ukuphepha nokuzinikela kwakuyisibopho sokuhlanganisa.

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Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu

Ukuthiwa kwe-Hydro Jet Cutter kwenziwe yinkululeko yezinto ezikhulu zokusebenza kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd. eminyakeni ya-2003, lapho sibegqamisa ukuthuthukisa kwemithambo yokuqhubeka kwezinkinga zokugcina phansi kakhulu ukuze siyenzekise isiphakathi samasiphephelo esihle sokusebenza kwezinkululeko. Ukuthiwa kwe-Hydro Jet Cutter kuyenza isiphakathi se-pump yomkhosi we-37 kW ne-container yepresha ephindwe ngamabharu a-4,200, isithuthi se-cantilever noma se-gantry, nokholwa kwe-Siemens 828D CNC. Ukuprodukisa kubegqama ngokuthiwa kwezincwadi zesiya zokufaka amandla okusuka kwezincwadi zesiya zokufaka amandla, okwenzeka ngamashini ethu wokusebenza kwezincwadi zesiya zokufaka amandla, okunika ukulinganiswa kwezincwadi zesiya zokufaka amandla ngokulinganisana kwe-0.02 mm ngameter. Isikhundla sesikhundla sonke sisebenzisa izinhlobo zokuhambisa ngokushesha nezinhlobo zokuhambisa ngokushesha zokugcina, futhi kufuna ukuzimela kwe-30 m/min nokubuyela kwe-±0.03 mm. Isikhundla sokuthumela amasiphephelo sisebenzisa isikhundla sokuthumela amasiphephelo nesikhundla sokuthumela amasiphephelo esikhiqizwe ngamaphuzu okuthiwa kwezincwadi zesiya zokufaka amandla, okunika ukuthiwa kwe-0.2 ku-0.8 kg/min, okuyindlela eyinkulu yokuthiwa kwezincwadi zesiya zokufaka amandla kwezincwadi ezide.

Kwihall ya ukugqamisa, abatekhnisi bakhokhela yonke imithombo ye-Hydro Jet Cutter ngomshini wokusebenza kusukela kusikhathi sesi-72, bakhokhela isitayile sekhaboni esisikhiwe (20 mm), isitayile se-stainless (40 mm), kunye ne-aluminum (60 mm) ukuze bavumise ukuthi ipresha iyasebenza ngokuphelele futhi ukuthi ukubeka kwesibhakabhaka kuyasebenza ngokuphelele. Sisebenzisa izinkhulu zepresha ephelele ezifundiswa kuma-supplier eziyisivumelwano futhi sakhokhela ngokuphelele kusukela kusikhathi sesi-1.5 se-presa yomsebenzi. Ngoba sifunda, sisebenzisa, nokuthengisa ngokujabulisayo, singakwazi ukwenza izinhlobo zemithombo, amandla we-pump, kunye nezinkhetho zokuphatha ngokufanayo ngezindawo eziphathelene noma ziyisifundo. Aba-engineer baphatha iziphakamiso zokuzilungisa ngokwesibonelo ngamaduli we-IoT, okuhambisana nokunciphisa isikhathi sokuvumela kusukela kusikhathi sesi-4 ngamazwe amaningi.

Kwizwele, izihluzi zethu ze-Hydro Jet zisebenzisa amasentha ezenzo lezinkulungwane, amashopi wezinhlangano zezokuphatha izinkulungwane, abasebenzi bokwenza izinto zezindawo zokubhala, nabasebenzi bokwenza izinkulungwane zezindlebe kunezizwe eziningi kunezizwe ezi-20, kufaka e-Germany, i-United States, i-Brazil, i-Vietnam, ne-UAE. Kulezi zizwe, abasebenzisi bavumela ukuthi le-masini inokukhupha konke okunye ngaphandle kokuba kubhekwe phansi kwezinkinga zokuchitha, kusukela ku-3 mm we-copper ku-150 mm we-titanium, futhi ubude bezindlela zokusebenza kubizwa ngokuthi buncane kunalokho kwe-laser noma kwe-plasma. Isistimu esisodwa se-37 kW sisebenzisa ngokuvamile ama-42 kW ngohora noma-0.4 cubic meters wamanzi ngohora, ngakho-ke izindlela zokusebenza zokukhupha ngomtre kubizwa ngokuthi zingama-0.35 USD kwe-20 mm we-steel. Lokhu kucacisa ukuthi lokhu kuncane kakhulu kuyabiza abasebenzisi ukuthi bafanele kuzokuthola iziqiniso ezinokuthi zibhekele izindleko ezikhulu nokuthi zilungile kakhulu.

Indawo yamafabrikhi ethu iyaphakathi kwezinhloso zokubhorela nezokukhupha zokufaka i-CNC, izinhloso zokuhlukanisa ngolaser, nokulaborathori yokulinganisa uphazimbe, okuhlinzekile ukuthi yonke i-Hydro Jet Cutter ithola izindlela zokuhlinzekisa zika-ISO 9001 ne-CE. Ngeminyaka eyishumi elinesibhozo, sithumela izinkampani zika-Hydro Jet Cutter eziningi kune-320, futhi itimu yethu yokugcina emva kokuthenga isebenza ngamaparts amahle emakhaya ekhona emazini e-Europe ne-Asia emzantsi. Uma usondela uChuang Yuan, ungenza isibindi nesikhungo esisazi ubuchwepheshe bokukhupha nokuthengiselwa, okunikeza i-Hydro Jet Cutter eyakhiwa ukunciphisa izindleko ngendawo yokuqala futhi ukuphakamisa ukusebenza.

Imibuzo Evame Ukubuzwa

Izinhlobo zezinto zokusebenzisa zokususa kuzi?

I-Hydro Jet Cutter ingasusa zonke izinto, kufuneka kubhekwe i-carbon steel, i-stainless steel, i-aluminum, i-titanium, i-brass, i-copper, i-marble, i-glass, kanye ne-composites. Nge-abrasive, ingasusa izinto eziningi kakhulu kusukela ku-3 mm ku-150 mm. Kuma-zinto ozincane njenge-rubber noma i-foam, isuka ngamandla angempela. Lokhu kuyisibopho sokusebenza kwezinkulungwane, izimpahla zezinsizakalo, kanye nezinkulungwane zokusebenzisa izinto zokudala izinto. I-pump yethu yase-4,200 bar iyathola ubukhulu obuhle bokuphazimula kuzonke lezi zinto.

Ukuchaza kwe-Hydro Jet Cutter kungakhuluma njani nge-laser noma nge-plasma?

Kungafani nge-laser noma nge-plasma, ukuchaza kwe-Hydro Jet Cutter kukusebenza kokuchaza okwesikhathi esihlukile, akukho zindawo eziqhubekayo ngokwezinkampani, akukho dross, futhi akukho recast layer, ngakho ke ukuchaza okwesibili kusha kusenziwa. Kuchaza izinto eziningi, ezithi kude kwe-150 mm, futhi akudingi igas eliqondana nendawo. Iindleko yokusebenza kubizwa phansi kwezindawo ezide: ukuchaza i-steel engu-20 mm kubhala ngama-1.10 USD ngameter ngaphandle kwe-2.30 USD nge-laser. Lokhu kwenza ukuthi yilokho okuhle kakhulu kwezinhlelo zokuproducwa ezinamathuba amaningi nezindawo ezide.

I-schedule yokuhlela i-Hydro Jet Cutter iyiphi?

Ukusebenzisa kuyasebenza kumpumpa wokuphepha kakhulu, isistimu yokugqabaza, kunye nokunyuka. Siyakuthandaza ukubheka isikhala sokunyuka ngemihora engu-40 futhi ukusisha ngemihora engu-80 ku-100. Amasili okumpumpa ayasebenza ngemihora engu-800 ku-1,000, futhi siyathumela amaphakethi okusiza ukususa. Izinkampani zezinsuku ziyincludes ukubheka ubude bokugqabaza nobukhulu bekhwashi. Ukubheka kwe-IoT kusiza ukuthi ubeleke phambi kokungafanele, futhi izindawo zokugcina izinto ezisiza e-Europe ne-Asia ziyagcina isikhathi sokungasebenzi ngapansi kwesikhathi sezinsuku e-24 kubabili abaningi.

Izimali zokusebenza nezinkampani zokuhlanza zika-Hydro Jet Cutter ziyini?

I-Hydro Jet Cutter engu-37 kW iyadinga ukusebenza kwe-380 V/50 Hz noma 480 V/60 Hz yezinhlobo ezintathu, ngekhanda lokusebenza elingana no-45 kW. Ukusebenza kwekhwashi kuyingama-0.4 cubic meters ngohora ngemihora engu-4,200 bar. Kukhululekile ukusebenzisa isistimu yokuhlaza kwekhwashi ukuhlanya impumpa. Lezi zimali ziyasebenza kubalwa kwezindawo zokusebenza, futhi siyathumela uhlelo lokubheka phambi kokufaka ukuthi ukufaka kwenzeke ngendlela efanele.

Ngakwenzekani ukuthi i-Hydro Jet Cutter ibe yisilinganiso esihlukileyo ngokwezinkinga zokuproducwa?

Yebo. Ngoba sifaka ku-kuhlanganisa i-R and D nezinkampani zokuproducwa, sizilinganisa amasayizi wezitayibhile kusukela ku-1,500 mm ku-6,000 mm, amandla we-pump kusukela ku-22 kW ku-55 kW, futhi sizifaka izihloko ze-5-axis, izihloko zokuchitha ezimbili, noma ukufaka okuzinhlamvu. Sifaka futhi i-voltage nezilimi ngokwezinkinga zakho yemakhwenzi. Umsebenzi wokugcina othile wase-Brazil wabangela ukuthi isitayibhile sibe ngu-4,000 mm ngaphakathi ku-2,000 mm futhi sibe ne-rotary axis yokuchitha amapipi, okwakha kubiza ukuphakama kwezindlela zokuproducwa ngamashumi ayisibhozo nezintathu.

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Ubufakazi Bamakhasimende

Michael Reynolds

I-Hydro Jet Cutter esebenza kahle eyakubuyisela ukuchitha kwe-titanium

Sisebenza ngendawo yokusebenzisa izimboni zokuphatha ngokuphelele esebenzisa amaqhinga okusuka kwezindawo zokuhamba ngamaphepha, futhi sizithenga i-Chuang Yuan Hydro Jet Cutter ngo-2022. I-pump yomkhumbulo wokuphatha ngokuphelele we-4,200 bar ne-hydro jet cutter ene-5 axes iyaphatha i-titanium engu-25 mm ngokulinganisa kwe-0.08 mm, isondela ukungatholakali kwesikhathi sokuphatha ngokuphatha ngokushisa esikwazi kuyo ngokuphatha ngokushisa. Isiphetho sasekuphathweni sasihlala kwi-12 percent kuya kwi-2 percent, futhi sizisave kwi-180,000 USD ngonyaka kaqaphela ngokuphatha nokuhlola. I-machinery ibhala amashifti amabili ngosuku ngaphandle kokuzwa kwezinkinga ezingakhulu, futhi isivumelwano sesikhundla sisiphatha ngemizuzu eminingi. Yaye yabe yinkululeko yethu eyinkulu.

Rajesh Menon

I-Hydro Jet Cutter ethembekile kakhulu yokuphatha i-stainless steel nezinto zokubhala

Ikhaya lokusebenza kwethu lezinkampani zemetalu eDubai kufunele ukuba sebenzise i-Hydro Jet Cutter ekutheni kwebrass nekutheni kwemarble. I-Unit yaChuang Yuan yavumela ukuthi kwenziwe izinto ezinkulu zokukhala ngokulinganisa 0.8 mm ngaphandle kokuchitha, kusiza kwethu ukuphikisana nesikhathi esinye sokugcina isikhathi esihlukileyo sokubuyisela indawo yezinkundla eziphezulu ngeminyaka emithathu. Sibhala amadola angu-65,000 ukususa ukuzenza kabusha futhi manje sisebenzisa i-Hydro Jet Cutters ethathu. Ubukhulu bekukhala nokusebenza emuva kokuthenga kuyisiphephelo, futhi ubunzima bokuthenga buyisiphephelo ngokulinganisa nabazwele abase-Europe.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

imakhi ehlolayo amasintshane

imakhi ehlolayo amasintshane izicatshulwa ezincinci zokushona ngeMgwa ngaphansi mna umvula omphakathi flow jet cutter umvula omphakathi olusetyenziswa lokugcina amanufacturers we-waterjet umkhakha we-small waterjet umkhakha we-custom waterjet isithuthi sokugqibela sokugcina amanzi imishini encane yokugcina amanzi esithengiswa imishini yokugcina amanzi eyasihlali i-Flowcut yamandla amanzi isithuthi sokugcina amanzi esincane se-CNC ukugcina amanzi kwezinhlobo imishini yokugcina amanzi ngokuchaza umthinteli wamanzi wemithali ukuthengwa umthinteli wamanzi isitshalo sesikhwama sokukhupha ngamafutha esihlwa ukuthintela imithali ngomthinteli wamanzi imali yokukhupha ngamafutha kaMulticam

I-Hydro Jet Cutter esinamandla okukhala ngokulinganisa 4,200 Bar

I-Hydro Jet Cutter yasemphakathi ngokusebenzisa i-intensifier pump enenzi kakhulu kwe-4,200 bar, okuyisibonelo sokubhekana nokuthi kufanele kuthathelwe ubukhulu obukhethekile ukuthi kuthathelwe i-titanium esine 100 mm nase-aluminum esine 150 mm ngokuphatha okuhle. Le sistimu isebenzisa i-motor enenzi kakhulu kwe-37 kW nendlela yokusebenzisa amaqhubeka amabili okuthi kubhekane ne-pressure ngaphakathi kwe-1 percent, okunika umkhawulo wokuthi kubhekane ne-taper ngokuphelele kwe-work envelope. Emazwini okuzwa kwezinye, i-Hydro Jet Cutter yathathela i-stainless steel esine 20 mm ngokugcina kwe-120 mm/min nesibonelo sokuthi kuthathelwe ngokuphatha kwe-1.2 mm nokuthi ubukhulu bekuphatha kwe-Ra 3.2 micrometers, okuthintekile ukuthi kuthathelwe kwezinye ngokuphatha ngokuphela kwe-40 percent. Lokhu ubukhulu buhlanganiswa ne-structure enenzi kakhulu ekuthathelwa kwezinto ezithile, okwenziwa ngamachining centers ethu e-horizontal, okuthola ukuthi kubhekane ne-parallelism ngaphakathi kwe-0.02 mm ngameter. Kuma-clients ase-aerospace, ase-defense, nase-heavy equipment, lokhu uyisibonelo sokuthi kuthathelwa izinto ezinkulu nezinhlobo zezinto ezinkulu ngaphandle kokuthi kutholakale ukuthi kune-heat effects noma i-mechanical stress. Umsebenzi we-German wasebenzisa lokhu ukuthola umthetho wokuthatha izinto zesi-tool steel esine 60 mm, okuthathelwa ngokuphatha ngokuphela kwe-35 percent kusho kwezinye indlela yabo.

Ukukhulisa kwe-CNC okumelene nokukhulisa kwe-Hydro Jet okunezinkambo ezingu-5 ukusuka kwezinkinga zokufunda

Ukuthiwa kwe-Hydro Jet Cutter kuyasebenzisa i-Siemens 828D CNC controller futhi kunezindawo zokusebenza ezikhethwayo zezinkulungwane ezingama-5 ozokwenza ukuthatha isibhakabhaka noma ukuthatha isibhakabhaka esisodwa ngaphandle kokuguqula indawo yomsebenzi. Lokhu kuyisithembiso esihle kubabili bokuthatha izinto ezinamagama emkhakha, abasebenzi bokuthatha izinto ezinamagama emkhakha, nababili bokuthatha izinto ezinamagama emkhakha okukhomba izinto ezinamagama emkhakha. Isistimu sokupholisa kusakha amaprogramu angu-1,000 futhi isivumela isoftwe yokufaka izinto ngaphakathi (nesting software) okunconywa ukuthi kubhekise umthwalo wemithombo ngaphezu kwe-22%. Ngokuthatha isibhakabhaka esikhulu kwe-30 m/min futhi nokuthatha isibhakabhaka esikhulu kwe-±0.03 mm, i-Hydro Jet Cutter isebenza ngokuhle kwezinhlobo eziningi zokusebenza. Umsebenzisi e-Italy wasebenzisa ukuthatha isibhakabhaka esikhulu kwe-5 ukuze akhuthaze izinkamba zesi-stainless steel ngokuthatha isibhakabhaka sika-1.2 mm, okwakwenzeka ukuthi isikhathi sokuthatha isibhakabhaka sifana ne-40 miniti ku-8 miniti ngalinye futhi kubhekise umkhakha wokusebenza ngaphezu kwe-450 ku-720 ngomnyaka. Isistimu kufaka futhi ukuthi kubhekise kwe-IoT ngaphandle kokuhamba, okuvumela abengineya bethu ukuthola izinkinga futhi bakhiphe amashilini we-software ngaphandle kokuhamba.