Isikhombisa Sencane Sokugqila Ngamanzi: Isikhombisa Sekhanda 150mm Sokugqila

Zonke Izigaba

Imiphumela Yemishini Yokugcina Amazibalo Okukhula Ngokuphelele Kwabafundi Besebantwana

Taizhou Chuang Yuan Machine Tool Co., Ltd., evela kwakhiwa ngo-2003 kuTaizhou City, Jiangsu Province, iChina, yasembeleka indima yomkhakha wokusebenza ngokupheleleyo kwezinkulungwane zokuthuthukisa, ukuprodukisa, nokuthengisa amashini amahle. Imashini yeti yamashini wezilwane zemithi yamakhanda (Small Waterjet Machine) iyakhiwa kusuka kumashinisi okufuna amashini amancane kodwa akayikho ukugcina umthelela wokuchitha. Le mashini isebenza ngokusebenzisa indlela yokuqhubeka kwezilwane zemithi yamakhanda (abrasive waterjet) enobunzima obukhulu ukuze ichithe isitayini steyili, iluminum, ilubhasi, isithuthu, iglashi, nezinye izinto ezihlanganisiwe ngezikhundla zokuchitha ezinkulu kune-150 mm, ngezidingo zokuchitha ngokulinganayo kanye nokuphindekeka kwezinkinga zokuchitha ngokulinganayo: plus/minus 0.05 mm futhi ukuphindekeka kwezinkinga zokuchitha kuyi-0.03 mm, yonke le mashini ibhalwa emaphandleni angaphezu kwe-6 square meters. Kuma-Workshop esebenzisa imishinana yezinsiza zokuhlinzekisa izinhlobo zokuhlakaza, le mashini yamashini wezilwane zemithi yamakhanda (Small Waterjet Machine) isebenziselwa ngokushesha ukuchitha izibhadi zetaniyimu ngaphandle kokudala izindawo zokuchitha ngokwezinye (heat-affected zones), ngakho-ke ama-studio esikhundla sesilwane se-architectural asibonakalisa kule mashini ukuchitha izinto zokuzisa (decorative inlays) lapho ubukhulu bekuphakeme kakhulu kulokho kungabikho ukuchitha ngokushesha.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Imishini yemayi encane yekhutheka amabhrekethi we-titanium kusuka kumunyatheli wemoto yase-Europe

Umsebenzisi wokulungisa amaphutha wezwe laseFulentshi uyabona izinkinga zokuproducwa ngokuphambili uma ekhetha amaphutha ayezititiyamu ephakeme nokubhala amaphutha ayeziluminiyamu esebenzisa amasawu ayezibhanda. Umsebenzo wokusawula ngokuzenzekelayo waphinda wabangela ukuguqula kwezindawo ezithile ngokukhulu kanye nokunqamuka komkhosi, okudinga ukusebenza kwezinye ngokushaya ngokugcina isikhathi eside ukuze kufanele ukuguqula kwesikhathi sokugcina. Emva kokufaka isikhathi sokuhlanganisa isikhathi sika-WEITAI esincane sokusawula ngamanzi esinomthelela wokuphakama kwe-40,000 psi futhi nesikhombisa sokusawula esinomthwalo wokubhala oyingxenye yemilimita engu-0.9, isikhumbuzi sasawula ngokuphelele ukuguqula kwezindawo ezithile ngokuphelele ngokuphakama kwezindawo ezingu-0.08 mm. Lokhu kucindeze kakhulu ukusawula ngokuphakama kakhulu ngokungafani nesikhathi sokusawula ngokuchaza, okuphula ukuguqula kwezindawo zokuchaza kanye nokuhlinzekisa umkhosi wokuphatha kwezinto zokuphatha kwezwe lokuphatha, futhi kunciphisa ukusebenza kwezinye ngokushaya ngokugcina ngokuphakama kwe-40 percent.

Imishini Yokudla Kwamanzi Engaphansi Iyabiza Ukuphumezela Kwezinkampani Zokwenza Amasonto E-Australia

Umsebenzi wokwenza amasonto e-Australia owasekhiwe ngokupheleleyo, owasebenza kumakhasi we-quartz ne-marble okuhle kakhulu, wabona ukungafaneleko kwezindlela zokusebenza nokuthiwa kwemali kakhulu ngokuphulukana kwezinto ezibalwa zokusebenza ngokupheleleyo xa kuyasebenziswa ukuphatha amasonto. Imishini yabo yezinye yezinkampani zokudla kwamanzi yayisebenzisa umgama wokudla okubanzi kakhulu futhi yayazimisa ukuthi kufanele kube nesilinganiso esincane sokuthenga okusobala ukuthi kuziswe izindlela zokusebenza zokuthengisa. Ngokuguqula ku-WEITAI yethu yomshini omncane yokudla kwamanzi, umsebenzi wokwenza amasonto wabona ukuthi umgama wokudla wawushelela ku-0.9 mm, okwabiza ukuphumezela kwezinto ezibalwa zokusebenza ngokupheleleyo ngo-22%, futhi wabeka isikhathi sokupolisha ngokushesha emuva kokudla ngokupheleleyo ngokuphansi ngo-30% ngokuthi ukudla kwakugcwele kakhulu kusukela ekupheleni. Ngaphezu kwalokho, ubukhulu bendawo yomshini wawusiza indawo yokusebenza ukuthola izigaba ezincane zokuthengisa ezinamandla kakhulu, ezizimele, ezithengiselwa ngabantu abadlulela, okwakungasekho kusukela ekupheleni.

Imishini Yokugcina Amanzi Encane Iyaphuthuma Ukuproducwa Kwemibhalo Yomthwakazi eNorth America

Umproduyisi wemithombo yamaphakathi yesigaba se-Canada oyisisekelo esihle, odinga isivuno sokukhupha esihle kakhulu sokuthi sikhuphe amaphakathi amahle amaningi, amadala, amanquma emithombo yamaphakathi yaseStainless Steel neBrass ngaphandle kokubonisa ubunzima bezinkambu zokugcina okungafanele noma ukuguqula umkhawulo wokugcina. Izingxenye zokusebenza zokukhupha ngolaser zabo zazikhipha izinkambu zokugcina eziningi futhi zazidinga ukusebenzisa i-nitrogen gas ngokusebenzisa, okwakwenzela ukuthi izindleko zokusebenza ziyagcina kakhulu ngosuku. Ukudibanisa imishini yethu yezinkambu ephakeme yaseWEITAI—eyisisekelo sesibindi sokukhupha ngamandla amancane noma ukusebenzisa i-rotary axis—kwenza ukuthi kusukwe ukukhupha okuhle kakhulu, okungabonisi inkambu yokuqala, okungabonisi ubunzima bezinkambu zokugcina. Imishini yayisusa izindleko zokusebenza ku-14 USD ngohora ngokuphelele, futhi yayisusa isikhathi sokusebenza ngokushesha ngo-35 percent. Ngakho-ke, ukuproduka ngomnyaka wabuyiswe kusukela ku-85 ku-120 amasigni amahle, okwenza imishini yezinkambu yethu ibe yinto enzima kakhulu yokusebenza kwabo ekuprodukeni kwezinhlobo eziningi.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

I-DK77 professional erosion CNC umshini ozenzakalelayo we-edm wire cut machine Wire EDM Machine for Metal

INDABA YOKUBUKA

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa

INDABA YOKUBUKA

I-fanuc eyenziwe ngokwezifiso 3 4 5-isikhungo semishini eqondile ye-eksisi ye-T6 CNC Isikhungo Sokubhoboza Nokucofa

INDABA YOKUBUKA

I-automatic Metal Steel coil slitting umshini wensimbi wokusika umugqa wensimbi wokusika umshini wokusika

Imishini Yemayi Encane iyathembisa ukugcina kwezindlela zokusebenza ezincane nokukhula kwezindlela zokukhupha kwemithombo, umkhakha owabonakalisa uTaizhou Chuang Yuan Machine Tool Co., Ltd. emva kokuthengiswa kwakhe ngo-2003. Iyaphakathi kweGolide KaTaizhou, iJiangsu Province, eChina, inkampani yethu iyasebenzisa izindlela zokuzilonda, ukuprodukisa, nokuthengisa imishini yezibalo ezinkulu, futhi iyathengisa emazwe amaningi kune-20. Imishini Yemayi Encane iyagejwa ngokusebenzisa isimo sokubeka izinye ngokuthile (modular architecture) esiqaleka ngomshini wokuphakama kwezimithombo (high-pressure intensifier pump). Emva kokuprodukisa, umshini wokuphakama wonke uyakhulwa ngamashini ethu ayo asebenzisa i-CNC, ngokufanana nezilinganiso zokubeka izinye ngokuthile (flatness tolerance) zokulingana ne-0.01 mm, emva koko uyagcinwa emqondweni omhlophe (clean room) ukuze ushindise ukungena kwamashini okukhupha (abrasive contamination). Isitsha sokukhupha siyagejwa ngomthombo wokuvimbela (stress-relieved steel), siyakhulwa ngokuphelele, futhi siyavimbela ngomshini wokuphakama kwezibalo (ball screw drive) okunika ukubuyela phansi (repeatability) okulingana ne-0.03 mm. Ngaphambi kokuthengiswa, imishini yonke yemayi encane iyasebenzisa isikhathi sesihlanu (72-hour) sokukhupha ngokuphinde-phinde, okusimula izindlela zokusebenza zempilo yezinsuku, kufaka ukukhupha kwezindawo zokuphinda (piercing), ukukhupha kwezindlela zokuhamba (contouring), nokuguqula kwezinhlobo zokukhupha (abrasive feed variation). Lokhu kusiza ukuthi izinkinga zokuphakama (pressure fluctuations) zibe nge-2 percent futhi ukuthi umshini wokuphakama kwezibalo (CNC controller) uyabuyela ngokuphelele kwezindlela zokukhupha (path accuracy) ngokushaya kwe-3,000 mm ngomzuzu. Ngokubona kwezinsizakwano zasezweni, imishini yemayi encane iyasebenza kumazwe amaningi. EGermany, iyasebenzisa umshini wokukhupha kwezibalo zokusebenza kwezintloko zokusebenza (medical instrument maker) ukukhupha iziqu zokusebenza zase-316L stainless steel ngokuphakama kwe-0.5 mm, ukukhupha ukuthi kubekwe kwezinkinga zokuphakama kwezinto (thermal distortion) okungasindisi ukuthi kubekwe kwezinto zokusebenza kwezintloko (biocompatibility). EUnited States, umshini wokukhupha kwezibalo zokusebenza kwezinsizakwano (prototyping studio) uyasebenzisa imishini yemayi encane ukukhupha izipaneli zokusebenza kwe-carbon fiber zokukhupha izifunda zokukhupha (drone frames), ukuthola izinyathelo ezihlakaniphile ngaphandle kokukhupha kwezinye (delamination). EUnited Arab Emirates, umshini wokukhupha kwezibalo zokusebenza kwezintloko (marble contractor) uyasebenzisa imishini yemayi encane ukukhupha iziqu zokusebenza zase-travertine zokuphakama kwe-20 mm zokukhupha izindawo zokukhupha zokukhupha kwezindawo zokukhupha (luxury hotel lobbies), ukunciphisa ukungena kwamashini (material waste) ngokuphakama kwe-18 percent ngokulingana nokukhupha ngomshini wokukhupha (blade cutting). Lokhu kubonisa ukuthi imishini yemayi encane iyakhuluma ngokuphelele ngezinhlobo zokukhupha kanye nezidingo zokukhuluma ngokuphelele kwezinsizakwano zokukhuluma ngokuphelele. Umshini wokuzilonda (research and development team) wethu uyakhuluma ngokuphelele imishini ngokugcina izimpendulo zabalulekile (customer feedback). Izinguquko zokugcina zifaka umshini wokukhupha kwezibalo zokusebenza kwezinye (rotary axis) okukhuluma ngokuphelele kwezinye (pipes and tubes), umshini wokukhuluma kwezibalo zokusebenza kwezinye (closed-loop water treatment system) okukhuluma ngokuphelele kwezinye (recycles) up to 80 percent yemayi yokusebenza, kanye nomshini wokukhuluma kwezibalo zokusebenza kwezinye (touchscreen interface) okukhuluma ngokuphelele kwezinye (multilingual support). Imishini yemayi encane inayo izindlela zokukhuluma kwezibalo zokusebenza kwezinye (remote diagnostics), okusiza abahleli bethu ukukhuluma ngokuphelele kwezibalo zokusebenza (software issues) ngokuphakama kwe-24 hours kubalulekile abahleli bethu kwezinye (customers in different time zones). Ngokubona kwezinkinga zokukhuluma kwezibalo zokusebenza (cost of ownership), imishini yemayi encane iyasebenzisa i-0.25 kWh yemvelo yokuqala (electricity) ngomzuzu wokukhupha, kanye nokusebenzisa i-0.2 kuya ku-0.4 kg yamashini yokuqala (abrasive) ngomzuzu ngokulingana nokuphakama kwezinhlobo zokukhupha, okusiza ukuthi izinkinga zokusebenza ngomzuzu zibe phakade kwe-12 kuya ku-18 USD. Lokhu kusiza ukuthi imishini yemayi encane ibe yindlela eyenkulu yokukhuluma kwezibalo zokusebenza (accessible entry point) kubalulekile abahleli bethu (workshops) abafuna ukudibanisa izindlela zokukhupha kwezibalo zokusebenza (waterjet capability) ngaphandle kokuthenga umshini wokukhupha kwezibalo zokusebenza kwezinye (large gantry system). Ngokugcina izindlela zokukhuluma kwezibalo zokusebenza (rigorous manufacturing standards), ukukhuluma kwezibalo zokusebenza (practical innovation), kanye nokuzilonda ngokuphelele kwezinkinga zokukhuluma kwezibalo zokusebenza (international market needs), uTaizhou Chuang Yuan Machine Tool Co., Ltd. ayasiza ukuthi imishini yemayi encane yonke iyasebenza ngokuphelele. Ukuthandaza kwezinkinga zokukhuluma kwezibalo zokusebenza (commitment) kwezinkinga zokukhuluma kwezibalo zokusebenza (long-term relationships) nabo balulekile abahleli bethu (foreign partners) kwezinye (over 20 countries) kusiza ukuthi lapho uthanda imishini yemayi encane yethu, uthola umshini wokukhuluma kwezibalo zokusebenza (manufacturing ally) oyathandaza ukuthi ubhekise kwezinkinga zokukhuluma kwezibalo zokusebenza (local industry) kanye nokukhuluma kwezibalo zokusebenza (business development).

Imibuzo Evame Ukubuzwa

Izinto zizingakanani ezingakwazi ukuziqeda ngokuphelele i-Small Waterjet Machine?

I-Small Waterjet Machine ingaqeda konke okukodwa, kubantu kwe-stainless steel, aluminum, titanium, brass, isithuthu, iglashi, amaphakathi, nokuphakatha. Iqeda izintlobo eziningi kusukela ku-0.5 mm kuya ku-150 mm ngokuphakathi kwezinto ezikodwa. Ngoba iyisebenzisa ukuziqeda ngokuchitha (cold cutting), akukho khuva lokugcina umsebenzi wokuchitha (heat-affected zone), futhi lokhu kuyisifundo esihle kuma-alloys we-aerospace nezinto zokusebenza emazini. Uma kufanele uqede izinto ezinkulu kakhulu, sizimelana ukusebenzisa ipampi yoku-40,000 psi nokugcina ukusuka kwezinye izikhathi ukuze ubuyise ubukhulu bokugcina.

Izindawo zizingakanani ezingadingeka ngokuphelele i-Small Waterjet Machine?

I-Small Waterjet Machine esincane sasekhaya singathatha indawo engaphezu kwe-6 square meters, kubantu kwezindawo zepampi nezindawo zokuphakamisa izinhlangano. Iyafakwa emhlabeni wokusebenza wokuvamile ngaphandle kokuthi kufanele kwenziwe izindawo zokuphakamisa. Lokhu kuyisifundo esihle kumashonisi amancane, amagareji, namashonisi okuphakatha emizini apho indawo ayidingeki kodwa ubukhulu buhle buyidingeka.

Izindlela zokusebenza zesi-Small Waterjet Machine zingakanani?

Izindlela zokusebenza ziyaphakama kusukela ku-12 ku-18 USD ngohora, zihlanganisa i-electricity, i-abrasive, nokuhleleka. I-mashini iyasebenza ngokwe-0.25 kWh ngohora lokuchitha futhi iyasebenzisa i-0.2 ku-0.4 kg yebhrasiv ngomuzuzu. Okunye kwezindlela zokuhleleka kwamanzi ekhupha amanzi ngendlela eyodwa (closed-loop water treatment) kungakhupha amanzi angu-80 percent, okugcina ukunciphisa izindlela zokusebenza kubabili abanengi.

Ukufunda kubalulekile kangakanani kubalawuli abatsha?

Abalawuli abaningi bafunda ngemuva kwezimbili. Sisiza ngokufunda esikhathini esifana nesikhathi esingaphansi kwezindawo noma ngokufunda ngokwesibonelo (remote training) kuhlanganisa ukuprograma kwe-CAD/CAM, ukulungisa ukuthi i-abrasive isebenzise kanjani, nokuhleleka kwezinhlelo zokusebenza. Isibonelo sesikrini esisemthwakathwaka (multilingual touchscreen interface) sithandaza abasebenzi emazwe angu-20, okuhlinzekisa ukungasebenzi kancane futhi ukuthola indlela yokusiza ngokushesha.

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Ubufakazi Bamakhasimende

Laurent Dupont

Ukuchitha okuphelele kanye nokuphelele kwezinhlelo zokusebenza zezinto zokuhlakaza

Sifundise isikhombisa sesiGcwele seNkanyamba eminyakeni eyisibhozo ukuze sithintele amabrikheti e-titanium nezilayi ze-aluminum. Iyaphatha i-tolerance ngokuphakeme kwe-0.08 mm futhi sizihlale sisithintele ukuthintela okwesibili. Isivinini sethu sakhuphula ngamashumi amane, futhi sithole inkampani entsha yokuziphatha. Isikhombisa siyasebenza emashifti emibili ngosuku ngaphandle kokubeka phansi kwesifunda. Ngokubanzi, isikhombisa sesiGcwele seNkanyamba sakhuphula izimfundo zethu ngokuphakeme kwezinkimbinkimbi nezinkinga zokugqamisa.

Sophie Bennett

Ukuthola Okuhle Kunye Nezidingo Zokugqamisa Kwezindawo Zokusebenza Zokufaka Amasonto

Isikhombisa sethu sesiGcwele seNkanyamba sithintele i-kerf ku-0.9 mm futhi sithintele ukuthola kwezilayi ngamashumi amabili nezine. Isikhathi sokugqamisa siphula ngamashumi amathathu nesibili ngoba izihlangothi ziyisemthandweni. Manje sithola izishishini ezincane zokusebenza kwezindawo zokufaka amasonto ozokungafanelela kuzo kusasa, okongena ngamashumi amahlanu nezintathu kwe-AUD ngosuku lwesinye. Isikhombisa sisebenza ngokumangalisayo futhi ukuziphatha kuyisemthandweni. Sisho kakhulu ukuthi lokhu isikhombisa sesiGcwele seNkanyamba kuyisifundisa kanye nokufaka amasonto.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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imakhi ehlolayo amasintshane

imakhi ehlolayo amasintshane izicatshulwa ezincinci zokushona ngeMgwa ngaphansi mna umvula omphakathi flow water jet cutter flow jet cutter amanufacturers we-waterjet umkhakha we-water jet cnc umshini we-waterjet oshwele abahleli bamasikhombisa esithuthi sokugqibela ngamandla emfula umkhakha we-custom waterjet isithuthi sokugqibela sokugcina amanzi imishini encane yokugcina amanzi esithengiswa imishini yokugcina amanzi eyasihlali imishini yokugcina amanzi eyayiqhubeka ukugqibela ngamandla emfula kweziqukethu ukugcina amanzi kwezinhlobo umthinteli wamanzi wemithali ukuthengwa umthinteli wamanzi ukukhupha ngamafutha esihlwa kwezindustria imali yokukhupha ngamafutha kaMulticam

Isitayela esincane nesikhundla sokubhala sokuzilokotho ngokuphelele

Yakhiqwa kubhekisele kumakhonkco amasha okusebenza okwamanje apho indawo yasezinkundleni ayisikhathi esikhulu, isithombe sase-WEITAI sokugcina ngamanzi esincane sibeka umthelela wokugcina wokusebenza ngokuphelele ngaphandle kokukhahlisa, futhi sisebenza ngendawo encane kakhulu engaphezu kwezimetro ezine zokugcina. Ngaphandle kwezikhombiso zokugcina ngamanzi zezihlalo ezingabi ngezinye, esingasiza kubhekisa kwezindawo zokufaka emkhakheni yezinkundleni zokusebenza nezindlela zokufaka kwezinhlobo zokusebenza, le sithombe esincane siyafakwa ngokushesha kuzinkundleni zokusebenza zezimetro zokugcina futhi singasebenza ngokuphelele ngohlobo lwezinsuku ezinye. Le ndawo yokugcina eyincane ayikho nokukhahlisa kwezinhlobo zokugcina, futhi iyagcina ngokushesha izilayili zokugcina zezisteyinisile ezinkulu kakhulu ezinakho ukuba zibe nezimetro ezi-150, ngaphandle kokukhahlisa ukuthi iphakade yokuqondisa yayo ibe yizimetro ezingu-0.05 futhi ukuthi iphakade yokuqondisa yayo ibe yizimetro ezingu-0.03.

Ukukhulisa Ukugcina Okuphelele Kwezinhlobo Eziningi

Ukubhekana nokuphatha kwezinto ngokupheleleyo kuyisibonelo sokusebenza esingapheliyo sika-WEITAI isikhombisa yezinye izinkampani zokuphatha amasimbi, ekuvumela ukuthi konke okuphathwa kufanele ngokupheleleyo ngezilinganiso eziningi zokuphatha kwezindustria eziphakeme. Konke okuphathwa kwenziwa ngokusebenzisa isikhombisa esihle sesi-CNC esinamandla, esinamandla okusebenzisa i-CAD/CAM ngaphandle kwesikhombisa, ukuzilungiselela kwezinto ngokuzenzakalelayo, nokulungisa isikhombisa sokuphatha ngokushesha. Izindlela zokuphatha ngokupheleleyo zezinkampani zokuphatha amasimbi nezindlela zokuphatha ngokupheleleyo zezinto zizilungiswe ngokupheleleyo phambi kokuthunyelwa emkhambini ukuze zibe nesibonelo sokuphatha ngokupheleleyo sokulingana nge-0.03 mm, lokho kuyisibonelo esibalulekile kusukela ekuphatheni izinto zokusebenza zemithili yezimpilo, izibhodi zokuphatha kwezindawo zokuhamba ngokwesikhephe, noma izibhodi zokuphatha kwezinto zokusebenza zezinhlangano zokusebenza. Isikhombisa sokuthunyelwa kwezinto zokuphatha ngokuzenzakalelayo sinezindlela zokuthunyelwa kwezinto zokuphatha ngokupheleleyo esinamandla okuthunyela phakathi kwe-0.2 ne-0.4 kg yezinto zokuphatha ngomzuzu.