Amashini we-Waterjet we-Multicam | Ukusebenza kwe-Precision ye-60,000 PSI

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Izinhlelo zokugcina ezinkulu zezinkamela zokugcina ngokupheleleyo

Izinhlelo zokugcina ezinkulu zezinkamela zokugcina ngokupheleleyo

Ngoba yisifundo esiphakeme esiqondile ngo-2003, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. isebenza ngokuphelele emisebenzini ye-Multicam Waterjet eyatholakala ngokuphelele kwezinkundla zokusebenza nokuthembeka. Imishini yethu ye-Multicam Waterjet iyavakelwa ngemipumpa yezimilo ephakeme kakhulu (up to 60,000 PSI) nezinhlayiya ze-CNC ezide, ekubonisa ukuthi kusuka kuzo kufika kwezinye izikhathi zokukhupha kahle futhi ukuthi kubonakaliswa ukuthi kuyasebenza ngokuphelele kwezinye izindawo zokugcina. Kwezindawo zokwenza izinto zokuhamba kwezilwanyana, umsebenzisi wabeka isikhathi sokusebenza kusuka ku-12 amahora ku-3 amahora ukukhupha izinto zokuhamba kwezilwanyana, futhi wabona ukuthi kuyasebenza ngokuphelele kwezinye izindawo zokugcina (±0.005 inches). Kwezindawo zokwenza izinto zokuhamba kwezilwanyana, i-Multicam Waterjet yethu yayinika ukuvutha okuphakeme ngokuphelele kwe-25% ngaphandle kokuthi kubonakaliswa ukuthi kuyasebenza ngokuphelele kwezinye izindawo zokugcina (99.8%). Ngokubhekana noma kufana ngezizwe zokuthengisa ezingu-20, sibonakalisa ukuthi sisebenza ngokuphelele kwezinye izindawo zokugcina kwezizwe zonke. I-Multicam Waterjet yethu iyasebenza ngokuphelele kwezinye izithombe zokusebenza kusukela kwezilwanyana kuya kwezinye izithombe zokusebenza, futhi yisifundo esihle kwezindawo zokusebenza njengezindawo zokwakha, zokuhamba kwezilwanyana, kanye nezindawo zokusebenza kwezilwanyana. Ngokubhekana noma kufana nesigaba sesikhathi sokubhala (2 years) kanye nesikhathi sokusebenza ngokuphelele (24/7 technical support), sibonakalisa ukuthi sisebenza ngokuphelele kwezindawo zokusebenza zakho.
Thola Isilinganiso

Amathuba Okusebenzisa i-Multicam Waterjet Ngokwempilo

Ukuphakamisa Ukwenziwa Kwezinkulungwane Zokugcina I-Aerospace

Izinhlangano ezikhulu zokwenza amashefu e-aviation eziqondile ku-United States zazibona izinkinga ezinkulu zokuproducwa uma zisebenzisa izindlela zokusebenzisa amashini okuzilungisa izinto eziningi, ezinamandla amaningi, nezinto zokubhala ezisemthwakathini yase-Titanium, okusukela kuthi izihlathi zazihlupha kakhulu futhi izikhathi zokuproducwa zazibe nzima kakhulu. Ukuze zizulule izinkinga zokuproducwa lezi, isikhumbuzi sasetyenzisa isistimu yethu esihle sika-WEITAI Multicam Waterjet ngokuzimisela kumgqa wokuproducwa wabo. Isistimu, esisebenzisa i-teknoloji yokuzilungisa ngamandla amaningi emafutha, sasenza ukuthi izikhathi zokuproducwa ziyodlula ngokuphakeme kwe-50 percent, futhi sasenquma isithili sase-titanium esinomthwakathi wezindilinga zama-2 ngokuphakeme kwe-20 iminithi, noma kunjalo sasenza isiphelo esihle kakhulu esinomthwakathi we-Ra 1.6 μm. Ukuphakeme kwezinhlobo zokulinganisa kwe-Multicam Waterjet yethu sasenza ukuthi akukho inkinga yokuzilungisa kabusha noma ukuzilungisa ngokwamanje umphakathi wokugcina, okusukela kuthi isikhumbuzi sasenza ukuthi sifuna izimali ezingu-50,000 ngonyaka ekupheleni kwesikhumbuzi.

Ukuhlela Ukuproducwa Kwezinqakamba Zemoto

Umthwali waseJalimani wesibili wezinkampani zemoto wadinga isilungiselelo sokukhupha ngokushesha kakhulu nokuthula kakhulu ukuze akhuphe izihlathi zesithili esikhulu, esinamandla amaningi, esetshenziswa ekwenzeni kwezihlathi zebhayisikili yezinhlayiya zezimoto (EV). Ngokusebenzisa isilungiselelo sethu sika-WEITAI Multicam Waterjet esinamagqamuka amabili okukhupha ngokuthula, umthwali waphumelela ukunquma ukuproducwa ngokuphelele ngo-35%, futhi wabhekana ngokuphelele ngezinqakamba eziyizikhathi zokuproducwa ezingu-200 ngamahora, ngokugcinwa kwesilinganiso sezidingo esingaphezu kwe-0.1mm. Umqondo wokubuyela emuva kwesibhalo sokukhupha esithile esithile wabuyela emuva kwesibhalo sokukhupha ngokuphelele ngo-30%, okwakuzimisa izindleko zokusebenza zomkhakha ngosuku. Ngakho-ke, umthwali wamthwali wabhabha ukunciphisa izindleko zokuproducwa ngokuphelele ngo-20% futhi wabonisa ukunquma kwesilinganiso sokuproducwa ngokuphelele ngo-15%.

Ukuguqula ukukhupha amathiyani ne-glass

Izimpahla zokudala zase-Italy ezifundisa ukuthenga nokufakwa kwezindawo zokuhlala kwezinhlekehleke zokuthengiswa, zazidinga umthwalo wokukhupha okuphelele okunamathisela emithwalo yomhlaba we-marble enkulu nezincwadi zamaphetha e-glass enkulu, ngokuthi kuyisikhathi sokubaluleka kwesikhathi sokuthengiswa kwesizinda esikhulu. Isistimu yethu yokuKhupha kwe-Waterjet ye-WEITAI Multicam yasendula isibonelo sokukhupha ngokuphelele nesilinganiso se-0.2mm, yakhupha izindlela eziningi ngokuphelele futhi yandisa ukungafanele kwezinto zokusebenza ngo-25%. Ukukhupha okuphelele nokusobala kokukhupha kwenza ukuthi le mpahla ingabhalise isikhathi sokufakwa kwezindawo zokuhlala ngo-30% ngaphezu kwezikhathi zokufakwa, ngaphandle kokugqiba komhlaba we-glass okuphelele noma ukuchitha kwezinye izinyathelo. Abaphathi balesikhathi babuye bathi ukuthi isistimu yokuKhupha kwe-Waterjet yayisibonelo sokuthi kungasemva kwezinye izinkulungwane, okwakwenzela ukuthi le mpahla ibhida ngokuphelele amabhida amaningi, amakhulu, nokuthengiswa kwezindawo zokuhlala, futhi yandisa i-revenue yabo yezinsuku ngo-15%.

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Ukusebenzisa i-technology yomshini wokukhupha ngamanzi yomshini wokukhupha ngamanzi kuyisiphelo sokukhupha ngokulinganisayo, kusinika umlando wokusebenza okungafanele kanye nokusebenza ngokulinganisayo kuzo zonke izindustria. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., sifaka i-engineering eside kanye nezindlela zokwenza izinto ngokuthula ukuze sizenze izimshini zomshini wokukhupha ngamanzi zika-Multicam ezifanele kuzo zonke izinkinga eziphelele zemikhakha yasezulwini. Umsebenzi wokwenza izinto wethu uqala ngokukhetha amathuba amahle, emva koko ukukhupha ngokulinganisayo kwezinto ezingcono kakhulu njengezintsha zokugcina amanzi, izihlangothi zokukhupha, kanye nezinkontrola zesi-CNC. Yonke imshini yomshini wokukhupha ngamanzi yaka-Multicam isubhuka kuzo zonke izimphilo ezingcono kakhulu ukuze isebenze ngokulinganisayo nezimphilo zasezulwini, kufuneka ibe nesitifiketi sika-ISO 9001 kanye ne-CE. Ngeminyaka eyingu-20, siyabona ukuthi sizibuyekeze izindlela zokwenza izinto ukuze sizenze izimshini ezisebenza ngemithombo yezimithombo ezingama-60,000 PSI, futhi ziyakha ngokukhupha ngokulinganisayo kwezindawo ezingaphansi kwezindawo ezingama-6,000 mm/min, futhi ziqiniseka ukuthi izilinganiso ziyaphakathi kwe-±0.003 inches. Izimshini zethu zomshini wokukhupha ngamanzi zika-Multicam zinamaprograme amahle ekhombisa ukuthi ziyasebenza ngokulinganisayo kwezindlela zokwenza izinto zethu, futhi ziyabusa isikhathi sokuvula ngokulinganisayo ngama-50%. Kwezindawo zasezulwini, izimshini zethu zisetyenzisiwe kumazwe angu-20, kusinika izindustria njenge-aerospace, automotive, construction, kanye ne-electronics. Isibonelo, umsebenzisi wamathuba e-Canada wasebenzisa imshini yethu yomshini wokukhupha ngamanzi yaka-Multicam ukukhupha iziphepha zomthubi we-aluminum ezingama-1 inch, futhi wabusa ukuphakama kwakhe kwezindawo ngama-40% ngomweyi wokuqala. Umsebenzisi wendawo yomhlaba wamaphoyisa wasebenzisa isimshini sethu ukukhupha izinto eziningi zomkhakha wokubhala izilwanyana, futhi wabusa isikhathi sokuhlanganisa ngama-25%. Ukuthandaza ukuthuthukisa kuyabonakala ngokuthi sibhishela isikhathi kanye nemali kwe-R&D, futhi sibhishela ama-15% amashumi ayisigaba esemthethweni wokubhishela ukuthuthukisa izinto ezintsha njenge-automated abrasive delivery kanye ne-real-time monitoring. Sifuna ukuthi abasebenzisi bakhule kakhulu, futhi sibhishela ukufundisa kanye nokusiza kabanzi, ukuze abasebenzisi bakhulule ukuthi baphakamise izimshini zabo zomshini wokukhupha ngamanzi yaka-Multicam. Ngokukhetha imshini yethu yomshini wokukhupha ngamanzi yaka-Multicam, abasebenzisi bafumana ubukhulu bokubhekana ngokuthi bakhula ukuthi bakhula kwezindlela zokusebenza, bakhula ukuthi bakhula kwezinto ezingavumelekile, kanye nokuthuthukisa ubukhulu bezinto, konke kuboniswa ngokuthi sibhishela isikhathi kanye nemali kwezindawo zasezulwini.

Imibuzo Evame Ukubuzwa

Izinto zizingakanani eziyakwakha kwe-Multicam Waterjet?

Izisitemu ze-Multicam Waterjet ziyakwakha konke okukodwa, kubanzi ametalu, amaphutha, izinkhuni, iglashi, nezinkhulu. Umsebenzi wokwakha ngokushisa kungabikho izindawo zokushisa, okuhlinzekile ukuchaza umphakathi wokwakha. Kuyisifundo esihle kuma-alloy we-aerospace, isitayile esiphakeme sokuzalisa amakhombe, nezinkhuni zokudala izindawo. Ngokushisa okuphakeme kakhulu kwe-60,000 PSI, kuyakwakha izinkhulu ezide ngokuphelele, okwenza yena indlela eyodwa yokusebenza kumazwe amaningi.
Kungafani nesikhululo sesilashe, i-Multicam Waterjet ayisebenzi ngokushisa, okungavimba ukuguqula kwesikhululo nokwakha kwezinto ezingenakho ukushisa njenge-aluminum ne-copper. Kuyenzeka ngokulinganayo kwezinkhulu ezide futhi kuyabona ubukhulu bokugcina isibonelo. Isibonelo, ukwakha isitayile esisodwa sikhululeka ngokulinganayo kwe-30% ngaphezu kwe-silashe, ngaphandle kokusebenzisa izindlela zezinye. Lokhu kwenza yena indlela eyodwa kumazwe amakhulu.
Ukuphatha kwezinsiza zokusebenza kuyafaka ukubheka isistimu sokukhipha amasiko, ukugula kwesibhakabhaka, nokuthi izilwane zokuphatha ziyasebenza ngokuphelele. Izisitemu zethu zinamathuluzi okubheka ngokwakho futhi akhuselela ukubheka kusuka emuva, okunciphisa isikhathi sokungasebenzi. Uma kwenziwa ukuphatha kahle, izinto ezifana nezibhakabhaka ziyasebenza kusukela ku-1,000 amahora. Sisiza ngokuphelele ngokuphatha kwezinsiza zokusebenza futhi sinesikhwama sokuphatha kwezinsiza zokusebenza nesixazimelo sokuphatha kusuku sonke ngokuphelele ukuze sikhubaze ukusebenza kahle nokudala kahle.
Yebo, izisitemu ze-Multicam Waterjet zithakelwe ngamaphuzu othuluzi okuvumela ukufaka kwezinsiza zokusebenza ngokuphelele ngamaphuzu amabili nezinsiza zokuhamba. Zivumela iziprothokholi ezibalulekile njenge-Ethernet/IP ne-Profibus. Umsebenzisi waseYurophu wafaka isisitemu sethu kwezinsiza zokusebenza zakhe, futhi wabona ukusebenza kusuku sonke ngokuphelele futhi ukongeza ukusebenza ngo-50% ngokungafakwa kakhulu kwezindawo zokusebenza zomuntu.

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Ubufakazi Bamakhasimende

UJohn Smith
Ukunemba Okungavamile Nokwethenjelwa

I-Multicam Waterjet yethu yayisithuthukisi esikhundleni sezindawo zokuphatha izinto zezwe. Sibhekisile isikhathi sokuproducwa ngama-40% futhi sibeka ububi ngama-25%, sibonakalisa imali engaphezu kwe-$100,000 ngonyaka. Ubunzima bezinkambo zokuphatha kuyabona ukuthi kubona amathuba okuphatha okuphakeme. Ukusiza kuka-Taizhou Chuang Yuan kuyaphakeme.

Anna Müller
Ukuphuthumana Kuphakeme futhi Ukulahleka Kwemali Kuphakeme

Emva kokufaka i-Multicam Waterjet, ukuproducwa kwamaparts wezindawo zokuphatha izinto zezwe kwe-automotive kwezinkambo ziyakhula ngama-30%, futhi ukusebenza kwemvelo kwezindawo ziyadlula ngama-20%. Ubunzima bezinkambo zokuphatha kwezindawo ziyasinda isikhathi sokungasebenzi, futhi i-ROI yavunyelwe ngonyaka. Kuzwakalisa kakhulu kuma-manufacturer abanomthwalo wokuphatha izinto zezwe.

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flow jet cutter amanufacturers we-waterjet imishini yokuqheka kwamanzi ye-cnc umkhakha we-small waterjet imishini yokuqheka kwamanzi ngokuchaza kakhulu izindlela zokuqheka kwamanzi umkhakha we-custom waterjet imishini encane yokugcina amanzi esithengiswa isithuthi sokugqibela sokugcina amanzi imishini encane yokugcina amanzi esithengiswa imishini yokugcina amanzi eyasihlali imishini yokugcina amanzi eyayiqhubeka i-Flowcut yamandla amanzi isitshixo sokugqaza amanzi ngokukhula kakhulu ukugcina amanzi kwezinhlobo umthinteli wamanzi wemithali ukuthengwa umthinteli wamanzi ukukhupha ngamafutha esihlwa kwezindustria ukuthintela imithali ngomthinteli wamanzi imali yokukhupha ngamafutha kaMulticam
Ukuphatha Okungafani Nalo

Ukuphatha Okungafani Nalo

Yakhiqondwa ukuthi kubhekisele isithembiso esikhulu sokuzilwane zokusebenza, izinhlangano zethu ze-WEITAI Multicam Waterjet zinika ukusebenza okuphelele ngokwezinye zezinhlangano zokusebenza, ngokuphathelene nokukhupha ngaphandle kokugcina amasiko, kusukela emizini yezindawo zokusebenza zokuhamba phansi kwezinsuku, amaphepha amakhulu okukhupha, amaphepha amadala amaglas, amaphepha amadala amanqanqane, namaphepha amadala amanqanqane—konke lokhu ngaphandle kokuthi kwenziwe umkhondo wokuphatha kwesithembiso noma izindawo zokuphatha kwesithembiso. Lokhu kukhulu kakhulu kumaphuzu okusebenza okuphelele njengokusebenza kwezinsuku zokuhamba phansi, ukusebenza kwezimotokhari, nokusebenza kwezindawo zokujonga ngokuphelele, lapho ukuphatha kwesithembiso nokubona ngokuphelele kuyisibonelo esikhulu. Umsebenzi wokusebenza kwe-Europe wabhekisele izinhlangano zethu ze-Multicam Waterjet ukuthi akhuphe amasiko amakhulu ayo we-titanium okusebenza kwezinsuku zokuhamba phansi nemiphuka yezindawo zokujonga ngokuphelele ngokuphathelene nesikhathi esifanayo sokusebenza.
Ukusebenza okuphelele nokunciphisa izindleko

Ukusebenza okuphelele nokunciphisa izindleko

Ukuhleleka kwezindlela zokusebenza kuyisisekelo esikhulu sokubanga kuzo zonke izinhlangano zama-Waterjet we-WEITAI Multicam, ekubeni kubambiswe ukusuka kwezinyathelo zokukhupha ezinkulu kakhulu zezingu-6,000 mm/min nokunciphisa ukusetshenziswa kwamandla nokunciphisa kakhulu ukuthenga kwezinto ezingasiza. Ngokubuyisa izindlela zokukhupha ezincane nezine zezindaba zokusebenza nezokufaka amandla ngemithombo yezinkampani zethu zama-waterjet ephakeme kakhulu, izindawo zokwenza izinto ziyasebenza ngokuphelele ukunciphisa isikhathi sokusebenza nezindlela zokuthengisa. Isibonelo, indawo enkulu yokwenza izinto emazweni eKanada iyaphumelela ukunciphisa isikhathi sokusebenza ngokuphelele ngamashumi amabili, futhi iyanciphisa ukungena kwezinto ezingasiza ngamashumi amashibili namashumi amabili, okwenzela ukuthenga okugcwele okungu-$75,000 ngonyaka. Kungenye, izinhlangano zethu zokuhleleka kwezinto ezingasiza zokubuyisa ziyasebenza ngokuphelele ukuthuthukisa ukusetshenziswa kwezinto ezingasiza, okunciphisa izindlela zokuthengisa ngosuku ngamashumi amathathu, okunciphisa izindlela zokuthengisa ngosuku ngamashumi amathathu. Zalwa ngokubhekana nezindlela zokusebenza ezinamandla, nezindlela zokuxhumana zezindawo zokusebenza zezindawo zokusebenza.
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