Imishini Yokukhupha Kwemithambo Yomoya | Ukukhupha Kwezikhathi Eziningi Ngokwemithambo Yomoya, 420 MPa

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Thola Isilinganiso

Thola Isilinganiso Samahhala

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Izisikhangeli sezibhalo zokugcina amanzi ngokukhula kakhulu esikhangeleni sokuphepha nokuziphatha kahle

Izisikhangeli sezibhalo zokugcina amanzi ngokukhula kakhulu esikhangeleni sokuphepha nokuziphatha kahle

Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenza imishini yezibalo ngokuphelele since 2003, futhi izinhlangano zethu ze-High Speed Water Jet zihlanganisiwe ngokusebenza kumafabrike okufuna ukukhupha ngokushesha, ngokuclean, nokuphinda-phinda ngokuphelele kumathilayeli amaningi. Izinhlangano zethu ze-High Speed Water Jet zisebenzisa ipampu yokuphepha kakhulu ne-“abrasive delivery system” okuzosakaza umthelela wokukhupha okuphelele kwi-nozzle. Kwenyathelo yokuqhubeka, lokhu kusho ukuthi ipampu ye-420 MPa ephindwe ngonozzle we-0.35 mm iyakwakha isithuthu se-carbon steel se-20 mm ngama-1,800 mm/min futhi isithuthu se-stainless steel se-10 mm ngama-2,200 mm/min, ngaphandle kokubhalwa kwe-tolerance ye-+/-0.1 mm nokuphinda-phinda kwe-+/-0.05 mm. Izinhlangano ze-High Speed Water Jet ziyasebenza kahle kuzokwakha izisthonjwa nezitayili, ukwenza izimthwakazi zemithali yezindawo zokuhlala, ukwenza iziqu zemoto yezindawo zokuhlala, nokwenza izibhrekheti zezindawo zokuhlala. Kulezi zindawo, abasebenzi bahlala bavula amashifti amabili futhi bafuna ukuvula ngokushesha phakathi kwezinye izishwa. Izinhlangano zethu ze-High Speed Water Jet zizimisa isikhathi sokungakwakhi ngokushesha ukuguqula izinozzle futhi nge-“CNC interface” eyisivumelwano ngokwesibonelo.
Thola Isilinganiso

Amathuba Okusebenzisa I-Jet Yamanzi Ngokukhula Kakhulu Futhi Amaphenyo Ayo Akhululekile

I-Jet Yamanzi Ngokukhula Kakhulu Iyakhipha Amagranite Ngokufaka Emaphakathi Ngokuphakama Kwezinsuku Ngokugcina 32%

Isilwane sesifundazwe se-Europe esiphambili sokwenza amasonto esikhumba esikhethekile sokubhala izindawo zokuzisa ngokupheleleyo sasibonakaliswe ngokukhula kwezinkinga zokusebenza xa kuzosuswa amasonto asezinga elipheleleyo we-granite yasezulwini, abaningi kakhulu (30 mm), ukuze kwenziwe izindlela zokufaka ezihlukene nezinkimbinkimbi eziphakeme kwezindawo zokuzisa zezindawo zokusebenza ezipheleleyo. Indlela yokuqala yokusebenzisa isawu yomkhumbi yokugcina ngokushesha ayabonakalisa ukuchitha kwemphakathi kakhulu, ukuguqula ukusebenza okungafanele kakhulu, nokuthi izihlangothi zokugxila ziyahlinzekile ngokungafanele futhi kudinga ukugcina ngokushesha. Ngokubona ukuthi kufanele kwenziwe ubusha bokusebenzisa izinto ezinkulu, umphathi wabeka isistimu sayo sika-WEITAI sokugcina ngamanzi esikhathi eside esisebenzisa ipampu yokuqinisa eyodwa kakhulu (420 MPa) kunye nesikhombisa sokugcina esikhethiwe kakhulu. Isikhombisa sisusela ngokushesha kakhulu ematholeni athi 1,100 mm/min ngaphandle kokukhula kwezinkinga zokusebenza, futhi sibuyisela ukuthi izihlangothi ziyahlukene ngokupheleleyo ngokulingana kwezinhlobo zokusebenza (+/-0.1 mm), sibuyisela izihlangothi eziningi kakhulu nezihlangothi zokuzisa ngokushesha ngokupheleleyo.

Umfuxwana wokugcina amanzi ngokukhulu kususa ukuthi amaphartsi ase-Aluminum a-12 mm ayathweleka

Isiklubu sesikhundla semithali esiphakeme eVietnam esisebenzisa ukwenza amaphutha amatholi ase-12 mm okwakhiwa kwe-aluminum ngokupheleleyo kwezinkampani zokugcina izinto ezinamandla, sibonile ukuthi kunezinkinga eziphakeme zokukhipha izinto ezisilinganiselwe ngokungafanele nokuthi kuzoba nezinkinga ezinkulu zokuguqula isimo sokuhlala phakathi kwesikhathi sokusebenza ngenxa yokusebenzisa izinkampani zokukhupha ngolaser oziningi kakhulu. Ukusebenzisa olaser okuphakeme kakhulu kwalibhekise isimo sokuhlala phakathi kwesikhathi sokusebenza futhi kwalibhekise amaphutha okwakhiwa ngolaser okuyizindlela zokuhlinzeka, okubangela ukuthi kufuneka kwenziwe izindlela zokukhupha ngokusebenzisa i-mill ngokuphakeme kakhulu, okwabangela ukuthi kubhekise isikhundla sokusebenza ngokungafanele ku-6%. Ukubuyekeza amaqhinga amabili akhethwe ngokupheleleyo ngomkhakha we-WETAI wokukhupha ngamanzi ngokusheshayo wabuyisela isikhundla sakho sokusebenza. Umkhakha wokukhupha ngamanzi owodwa wokuphakama kakhulu wasebenzisa amanzi angaphezulu kakhulu nokuthi kusebenzisa i-garnet yokuqondisa ukuze kubuyiswe isimo sokuhlala phakathi kwesikhathi sokusebenza ngokupheleleyo, kubuyiswe ukuthi kubhekise isikhundla sokusebenza ngokungafanele ku-+/−0.1 mm futhi kwenziwe amaphutha amahle angaphansi kokukhupha ngokusheshayo kwe-2,000 mm/min ngokusheshayo kwezinsuku zokusebenza zokuphakama kakhulu kwe-16-hour. Ukukhupha ngokusebenzisa i-mill kusenziwe ngokupheleleyo, futhi isikhundla sokusebenza sokugcina izinto ezinamandla sibuyiswe ngokungafanele ku-1.5%.

Ukusebenza kwezilwane zokudla ngokukhula kwezilwane zokudla kusiza ukusebenza kwe-24/7 noma kufuna ukusebenza kwe-90%

Umsebenzisi wokusebenzisa amaphutha we-stainless steel e-Turkey oyidinga isikhundla sokukhupha esihle, esinamandla, esinamandla okukhupha kwezinsuku zonke ngokuphelele, kanye nokusebenza ngokuphelele 24/7. Isikhundla sakho sasekabili sokukhupha sasenqoba ukubuyisela izikhuphi ngokushesha kakhulu, futhi sasenqoba ukuguqula kwezinto ezinkulu kwezincwadi zemithali emibi. Ukugxila kwethu isikhundla sokukhupha esihle ngokushesha nge-water jet, ene-pump yoku-420 MPa, ne-nozzle yoku-0.35 mm yokuhlelwa, kwenza ukukhupha kwezincwadi zemithali zokusebenzisa stainless steel zezingu-3 mm ngokushesha kakhulu kwe-3,500 mm/min ngaphandle kokuguqula kwezinto ngokwezinye zokukhupha noma ukuguqula kwezincwadi. Isikhundla sasenqoba ukusebenza ngokuphelele kwe-90 percent ngeminyaka emithathu yokuqondisa, sasenqoba ukungasebenzi kwezinye zokugcina ngokushesha kwe-45 percent, futhi sasenqoba ukulula kwezinto zokusebenzisa ngokushesha kwe-22 percent. Manje, isikhundla sisebenzisa isikhundla sokukhupha ukusebenzisa izibhalo zezincwadi zemithali zokusebenzisa stainless steel, aluminum, kanye nezincwadi zezintaba.

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Ukuqala kwezindlela zokuproducwa zemithambo yamafutha emanzi esihlukileyo kuyasebenza ngokusebenzisa indlela eyodwa yokudesigna nokuhlanganisa okubalulekileyo okwakhiwe kuma-2003 kuTaizhou Chuang Yuan Machine Tool Co., Ltd. Indawo yethu yadlula ukuthuthukisa, ukuproducwa, nokuthengisa, okusiza ukuthi sibophelele ububi bokulungiswa kusukela kwezindlela zokuhlakazeka kusukela kuzo kufinye ukulungiswa kwesikhathi sokugcina. Kuma- High Speed Water Jet, ububi bakho bokuphatha kubonakala kumapumpa amahleli aphakeme, isistimu yokuthumela izinkunkuma, kanye nesistimu yokuqonda yomkhombi. Sifunda i-gantry ne-beam kuma-centers okufundisa ngokuphelele, emva koko sikhulisa izindlela zokuguqula kanye nezinkunkuma zokugcina ngokusebenzisa i-laser alignment. Umphakeli wamaphakeme wahlolwa kwi-420 MPa ukuqinisekisa ukuthi iphakeme iyisodwa futhi ayikho ukuthi iphakeme ibe yisodwa, ngoba ububi bakho bokuphatha kubhekisa ngqo kububi bakho bokuchitha kanye nokuphila kwe-nozzle. Isikhumba sezinkunkuma kanye nesistimu yokubala kubhalwe ngokuphelele ukuze sithumele izinkunkuma ngokuphelele, okusiza ukuthi sibophelele ububi bakho bokuchitha kuma-mathilizi asezingeni le-20 mm carbon steel, 10 mm stainless steel, 30 mm granite, kanye ne-12 mm aluminum. I- High Speed Water Jet yethu iyisakhiwe ngokusebenzisa i-CNC controller enobubi bakho bokusebenzisa ngokuphelele, okusiza ukuthi sibhale kanye nokuchitha ngokushesha, ngokusebenzisa izifayili zama-CAD/CAM. Kukusebenzisa ngempela, umphakeli we-420 MPa wenozzle yama-0.35 mm uyachitha i-carbon steel yama-20 mm ngama-1,800 mm/min kanye ne-stainless steel yama-10 mm ngama-2,200 mm/min, ngokubophelela kwe-tolerance yama-+/-0.1 mm kanye nokuphinda kwe-+/-0.05 mm. Kuma-manufacturers wezintshontsho nezintshontsho, i- High Speed Water Jet iyachitha izinsuka ezinhle kanye nezindlela zokuhlanganisa ngokuphelele ngaphandle kokuchitha. Kukuproducwa kwezindawo zokugcina kwe-automotive kanye nokuproducwa kwezibhodi zama-aerospace, ukuchitha okungasendleleni kuyabeka phansi izindawo zokuchitha ngokuchitha kanye nokubophelela ububi bakho bokuphatha kwezinto. Ukuze sisenze isebenza kuma-client abavela kuma-nhlabo yonke, sibhala izindaba zokufaka, ukufunda abasebenzi, kanye nokuplanina izinto ezingafanele. I- High Speed Water Jet yethu yayithunyelwe kuma-20 noma ngaphezu kwalokho ama-nhlabo kanye nezindawo, futhi sisebenza nema-partner abavela kuma-nhlabo ukuze sibhekele isikhathi sokuphendula. Sibheka futhi izidata zokusebenzisa: kusukela kwezindlela zokusebenza zama-two-shift, abasebenzi bakhuluma ukuthi ububi bakho bokusebenza kuyi-85% kuya kwi-90%, kanye nokuphatha kwezinto zokuvikela ngokusebenzisa izinkunkuma zokwakhiwa kanye nezinkunkuma zokwakhiwa kuyasiza ukuthi ububi bakho bokusebenza bube yisodwa. Uma kuchitha imithambo, izintshontsho, kanye nezinto eziningi, i- High Speed Water Jet yakhelwe ukuze yathumele ububi bakho bokulungiswa, ukuguqula ngokushesha, kanye nokuthumela ububi bakho bokusebenza ngokuphelele.

Imibuzo Evame Ukubuzwa

Izinto ziziphi ezingakukhuphwa ngokushesha nge-water jet?

I-Jet yomkhulu yamandla ayikhipha konke okukhona okubizwa ngokuthi kubanzi kunezinkqubo zokuphatha nokubanzi kakhulu ukuze kubekwe emasini. Izinto ezinkulu zikhuluma ngokuthi isitayile yomkhulu, isitayile yomkhulu wokungena, izilawu, i-koperi, i-brass, i-titanium, isithuthu, isigwinya, i-marble, i-tile, i-glass, iziqondiso, ne-plastics. Ngoba le ndlela yokusebenza iyisikhathi esingaphansi, iyaphepha izindawo zokugcina amandla nezindlela zokuguqula, okuyisisekelo sokuthi kuzobhekwa kusenziwe kwezincwadi ezingaphansi nezinhlobo zokugcina amandla. Kusenziwe kwezincwadi zomkhulu wokungena ozinzi ngemitha e-20, ipampu yomkhulu wokungena eyinzi ngemitha e-420 nesiphambano sesihlangothi esinzi ngemitha e-0.35 siyakhipha ngemitha e-1800 ngomzuzu. Kusenziwe kwezincwadi zomkhulu wokungena ozinzi ngemitha e-10, isikhathi sokukhipha siyisikhathi esinzi ngemitha e-2200 ngomzuzu. Kusenziwe kwezincwadi zisigwinya ozinzi ngemitha e-30, uyabona ngemitha e-1100 ngomzuzu nesinkqubo yomkhulu wokungena. Lezi zikhathi ziyaphenduka ngokuchaza kwezincwadi, ukuvula kwesinkqubo yomkhulu wokungena, nokuhlanganisa kwezinye izindawo zokukhipha.
I-High Speed Water Jet yethu iyaphakamisa ukuthi kunezinkinga zokubhala ngokwezinye zezibalo zokubhala +/-0.1 mm futhi iyaphakamisa ukuthi kunezinkinga zokubhala ngokwezinye zezibalo zokubhala +/-0.05 mm emizimbeni yezinkampani eziphelele, uma isikhombiso sisebenzisa isikhombiso esisikhiwe ngokuphelele futhi isikhombiso sesihlangothi esihlanu. Ukuthi kuyisiphepho sokubhala kuyiphendula ngokwesimo sezihlangothi, ukuthi kuyisiphepho sokubhala kuyiphendula ngokwesimo sezihlangothi, ukuthi kuyisiphepho sokubhala kuyiphendula ngokwesimo sezihlangothi, nokuthi kuyisiphepho sokubhala kuyiphendula ngokwesimo sezihlangothi. Uma kufuneka kubhaleke ngokwezinye zezibalo zokubhala, abasebenzi bafaka umkhawulo wokubhala futhi bafaka isihlangothi esincane. Emasipaleni ase-Europe, i-High Speed Water Jet yaphakamisa ukuthi kunezinkinga zokubhala ngokwezinye zezibalo zokubhala +/-0.1 mm emazibhalweni we-granite ezingama-30 mm futhi yakhula ukuthi kunezinkinga zokubhala ngokwezinye zezibalo zokubhala kusuka ku-7% ku-1.2%. Emasipaleni ase-Vietnam, isikhombiso esifanayo siphakamisa ukuthi kunezinkinga zokubhala ngokwezinye zezibalo zokubhala +/-0.1 mm emazibhalweni we-aluminum ezingama-12 mm futhi yakhula ukuthi kunezinkinga zokubhala ngokwezinye zezibalo zokubhala kusuka ku-6% ku-1.5%. Ukuzinza okuphelele futhi ukusebenzisa izinto ezithile zokusebenza zokuphelele kusiza ekuphakameni kwezinkinga zokubhala ngokwezinye zezibalo zokubhala ngeminyaka yezinhlangano.
Izindlela zokusebenza zihlanganisa izinkunkuma, izibhokisi, izihlangothi, i-electricity, kanye nezindlela zokusebenza. Izinkunkuma ziyisisekelo esikhulu sokugcina, futhi ukugcina okuhle kuyizinkunkuma ziyi-250 ku-450 g/min ngokwezinye ngezinto ezithile kanye nezintambo. Izibhokisi kanye nezihlangothi zihlelwa ngeminyaka kanye nesimo sezilwane. Kusuka ku-20 mm carbon steel kusuka ku-1,800 mm/min, izinkunkuma zokugcina ngameteri ziyafanekayo uma iziphakamiso zihleli. Abathengi bahlala bakhuluma ukuthi ukuphatha phambi kokungabi nayo kwezinto ezigcina zokubhala kuzoba yinkulungwane eyi-22% emnye ngokulingana nokuhlukaniswa kokungabi nayo. I-High Speed Water Jet ihlukanisa futhi ukusebenza kwesibili ngoba isibhoko sikhona, okuhlanza izindlela zokugcina ngamunye umphathi wokugcina.
Ukusebenza kuzo zonke izinsuku, landela uhlelo lokusebenza lwesinsuku nolwesiki. Isinsuku: hehla ubude bokholwa kwakho nobubanzi befilter yokuvala, lusheka isibhamu ukubona ukuthi kufanele kushintshwe, qinisa ukuthi amaphutha ayasebenza kahle, futhi sebiza itanki. Isiki: hehla amasele okuphepha kakhulu, lusheka amarayili okugcina ukuthi aqondwe kahle, futhi uzame ukuthi ipresha iyasemthethweni. Ngamashumi amahlanu ku-1000 amahora: shintsha amasele futhi hehla iziqephu zokuphepha kakhulu. Khangelani izibhamu ezisodwa, amasele, nezinqambu zokubeka amaphutha emkhakha. Ngeleli uhlelo lwesebenza, umsebenzisi waseTurkhi waqonda ukuthi kusebenza ngamazwi angu-90% ngeminyaka emithathu kusuka kwe-granite engu-3 mm ekhuluma ngamilingana angu-3500 mm/min. Itimu yethu inikeza umbono wokusebenza nokuhlanganisa kusuka emuva ngokwesikhathi ukuze uthuthukise uhlelo lokusebenza lwakho lwesikhathi sokuphepha kakhulu.

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Ubufakazi Bamakhasimende

UDaniel Weber
Isikhathi sokuphepha kakhulu sokudla isikhathi sokuphepha kwe-granite kusuka kwe-7% ku-1.2%

Sibhala indawo yokwenza amathambo futhi sifuna i-High Speed Water Jet ukusebenzisa kumathambo we-granite okwesikhathi esingama-30 mm. Imashini yakhupha ngama-1,100 mm/min noma ngokungafani kwe-+/-0.1 mm futhi yasineka imiphakathi emihle ngaphandle kokufaka kwe-polish. Indawo yokuphatha ngosuku yakhuphula ngama-32%, futhi izinto ezingavumelekile ziyaphela kusukela ku-7% ku-1.2%. Ukufundisa kwakubhekise kahle futhi inkampani yasemthwakweni yasebenza kahle kithi. Manje sibhala izinkinga eziningi zokugcina esizokuziqeda ngaphambi kwalokho.

Nguyen Minh Tuan
I-High Speed Water Jet yethu iyaphatha ngokungafani kwe-+/-0.1 mm kumabhalansi we-aluminum angama-12 mm

Sishintsha ukukhupha ngolaser ngokukhupha ngokushisa kwe-High Speed Water Jet ukuze sibekelela izindawo eziphatha ngokushisa kumabhalansi we-aluminum angama-12 mm. Ukukhupha okungashisiyo kuyaphatha ngokungafani kwe-+/-0.1 mm futhi kuyakhupha ngama-2,000 mm/min. Izinto ezingavumelekile ziyaphela kusukela ku-6% ku-1.5%, futhi sizilimela ukukhupha okwesibili. Sibhala futhi i-stainless steel ne-copper ngalendawo yodwa, okuyaphula ukusebenzisa imashini kusukela ku-55% ku-82%. Ukuhlanganisa iservis ayisemthwakweni kuyaphila kahle.

Thola Isilinganiso Samahhala

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I-High Speed Water Jet ene-pressure engaphansi kwe-420 MPa ukuze ikhuphe ngokuphelele

I-High Speed Water Jet ene-pressure engaphansi kwe-420 MPa ukuze ikhuphe ngokuphelele

Ukuthuthukiswa kwe-WEITAI kwezinyawo zokugcina ngamandla amanzi kuyasebenza ngokuphelele emaphethini okuhle kwe-pump yokuqinisa amandla angu-420 MPa, okwenzeka ngokuphakanyiswa kwezinkambo zokuzimisa ukuthi iphethini liyisisekelo sokuthuthukiswa. Ngokuthumela amandla okugcina angu-hydraulic engafanele, enganakho ukuthi kubhekwe phakathi kwezinyawo zokugcina, le sistimu isiqinisekisa ukuthi kunezinyawo zokugcina ezihle, ezingavunyelwa, nezinhloko zokugcina ezihle kanye nokuthuthukiswa kwezinto zokusebenza ngokuphelele ekupheleni kwemisebenzi yezinkambo. Kwezindawo zokusebenza zezindustria eziphambili, le mpumela yokuqinisa amandla angu-420 MPa iyakwakha ukuthi izinyawo zokugcina ziyagcina ngokushesha i-steel yomkhosi wokugcina we-20 mm ngokuphakanyiswa kwe-1,800 mm/min futhi i-stainless steel yomkhosi wokugcina we-10 mm ngokuphakanyiswa kwe-2,200 mm/min ngokuphakanyiswa kwe-tolerance yezinhloko zokugcina ngokuphakanyiswa kwe-+/-0.1 mm. Kwezindlela zokusebenza zokugcina izintlu nezitile, le mpumela yokuqinisa amandla iyakwakha ukuthi kugcinwe ngokuhle i-granite yomkhosi wokugcina we-30 mm ngokuphakanyiswa kwe-1,100 mm/min.
Ukuchitha kwezindiza zokushisa ngokukhula kwezindiza zokuchitha ngokuchitha kwezindiza zokushisa ukuthi kubhekwe indlela yokugcina imithombo yezinto

Ukuchitha kwezindiza zokushisa ngokukhula kwezindiza zokuchitha ngokuchitha kwezindiza zokushisa ukuthi kubhekwe indlela yokugcina imithombo yezinto

Isiphumo esikhulu sokuthuthukiswa kwezintechinoloji zika-WEITAI yokuqhubeka kwezilwane zomfula ngokushesha kukuthi kuyasebenzisa indlela yokucutshwa emhlanweni, okuyinto ekubalulekileyo ekutheni kubandakanya umfula ophakeme nokubala kahle kwemithombo yegarnet ukuze kuchithwe izinto ngokuphelele nge-energy yokuqhubeka kahle, akakho ngokusebenzisa ukuthawala. Lokhu kususa ngokuphelele izindawo zokuthawala, ukuguqula kwemithawala, ukuthawala kwemithawala yezinkulungwane, nokudala kwemithawala yezinkulungwane, futhi kwenza lokhu yindlela eyisisekelo yokwenza izinkulungwane eziningi nezinhlanganiso ezingaphansi kokuthawala kwezinkulungwane zokusebenzisa isithawala noma isiplama. Isibonelo, lapho isikhumbuzi sesifunda sezinkulungwane esingaphansi kwa-Vietnam sishiyile ukusebenzisa isithawala sokucutshwa ngokusebenzisa isithawala ngokushesha kuka-WEITAI ukucutshwa kwezinkulungwane zomthambama wokubhala 12 mm, ukucutshwa emhlanweni kubandakanya ukugcina kahle kwesiqondiso sezinto, ukugcina ukuthi kufanele kube phakade +/-0.1 mm kumathuba wezinkulungwane zokubhala 2,000 mm/min, ukunciphisa ukuthi kubhalelwe kakhulu kusuka ku-6% ku-1.5%, futhi ukususa ngokuphelele ukusebenzisa izinkulungwane zokubhala ezinye ezinengxenye yokuthawala.
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