Amashini okukhupha ngamafutha | Ukuphakama kwe-±0.02mm

Zonke Izigaba

Izinkululeko Zokukhupha Ngamafutha Emphakathi Ezinkulu Kusuka KuMfundi Womkhakha WeSine

Ngoba sibungazwe ngomkhakha wokugcina umsebenzi wasezinsukwini ezingu-20, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. isinika izinkululeko zokukhupha ngamafutha emphakathi ozokubuyisela ukuchaza ukuchaza nokusebenza. Izimboni zethu zihlanganisa izindawo zokusebenza zokuchaza kwezinsuku, izinkululeko zokusebenza kwezilayili, nezinkululeko zokusebenza kwezilayili zokubhala, lapho izinkululeko ezingaphakathi nezinkululeko zokuchaza kuzokwenzeka kakhulu. Ngezilinganiso zokufaka kwesikhundla: ±0.05mm futhi zokubuyisela: ±0.02mm, izimboni zethu ziyasebenzisa izinto ezithile ezinkulu kusukela emaphakathini amancane angu-0.5mm kuze kumaphakathi amakhulu angu-200mm, kubantu abaningi, izilayili zokuchaza, nezinto eziningi. Kwenye indawo yezinsuku zokusebenza yaseItali, izinkululeko zethu zokukhupha ngamafutha emphakathi zikhiphe isikhathi sokuhlela isikhundla ngama-40% futhi zilahlela ukusebenza okwesibili, okukhupha imali engaphezu kwe-$50,000 ngonyaka. Ziqondwe ngezinkululeko zokukhupha ezinesikhundla sezinkululeko ezingama-5 futhi nesofthwe zokubhala izinkululeko zokubhala, izimboni zethu ziyafika ekupheleni kwezinto ezinkulu kungenzeka kakhulu kwe-92%, okukhupha ukungafaneleka kakhulu.

Thola Isilinganiso

Amazwi Okuphumelela Kwemisebenzi Yokuqhosha Kwamaphoyisa Yezindawo Zonke Ezizweni

Umphakeli Wamaphoyisa Wesifunda Sasezulwini Sibiza Ukuthi Kusenziwe Ngokukhula Kwamaphoyisa Yezindawo Ngokukhula Kwamaphoyisa Ngokukhula Kwamaphoyisa

Umthunywa wemithambo yezwe yaseYurophu wabona ukungafani kwezindlela zokusebenzisa i-milling nezindlela zokuvula ngokwesibhakabhaka uma kubhekwa kuma-profiles amasha we-carbon fiber reinforced polymer (CFRP), okwakasimama kuzo ukuphakanyiswa kwemithambo, ukuguqulwa kwesibhakabhaka kwezinye izindawo, nokukhanya kwezinye izindawo kumaphrofayili. Lezi ziqukuthi zokusebenza zazisimama kuzo ukuthi kubhekwa kwezindlela zokuthunywa ezinkulu kanye nokuthatha izikhathi eziningi ekuthunyweni kwezinto. Ngokufaka isistimu yethu yokuvala kwe-WEITAI Profile Waterjet kumgqa wokusebenza wakhe omkhulu, umthunywa wabona ukuthi akukho ziqukuthi zokusebenza zokuvula ngokwesibhakabhaka, futhi wabona ukuthi imiphakathi yazo iyisivinini esihle kakhulu, okuyisivinini esisodwa kakhulu, okuhlanganisa nezindlela zokusebenza zaseYurophu zesi-AS9100. Isistimu yokuvala ngokwesibhakabhaka esihle kakhulu yasinda ubunzima bezinto eziphathelene ne-CFRP, futhi yasusa ukuthatha izikhathi ezinkulu kwezinto ezingavali kusasa kusuka ku-12% kuya ku-2%.

Umthunywa wemithambo wokubhala izindawo wabeka isikhathi sokusebenza ngamahlanu kusukela kwe-Profile Waterjet Cutting

Izilungiselelo zezindawo zokubhala eziqondile zaseNingizimu Afrika zazibonakalisa ukuthi kuzoba yinkenye yokuphatha okubi ngokusebenzisa i-laser yokuqhefela kwemithambo, okwakabangela ukuthi izihlangothi ziyabuyiselwa, izinto ziyagqibela ngokufana nokuthi ziyaphakanyiswa, futhi kubhekwa kwezinye izindlela zokusebenza ngokushesha okunzima. Ukuze kuzweke lezi zinkinga, ilayishini yayisebenzisa i-WEITAI Profile Waterjet Cutting technology esiphambili, okwakabiza ngokushesha ukuthi izihlangothi ziyabuyiselwa ngokuphelele, noma ziyabuyiselwa ngokushesha, ngokuphelele ekhaya lokusebenza, ngokuphelele ukukhipha izindlela zokusebenza ezinye. Ngokusebenzisa i-intensifier pump enobunzima obuphakeme baka-6,000 bar, ilayishini yayisebenzisa amaplate asestainles stili athi amanqina angu-20mm ngokushesha kakhulu kwe-3 m/min. Ngokuhlanganiswa, isoftweh ya-nesting esiqinisekile yayisivumela ukuthi amaplate ayasemthwakweni ayatholakala ngokuphelele, okwakabiza ukuthi amaphutha akhishwa ngokuphelele ngokuphakama kwe-18 percent. Lezi zinkinga zokusebenza zazikhipha isikhathi sokugcina izilungiselelo kusukela ku-10 emasuku kuya kuma-5 emasuku kuphela.

Umsupplyer wezilungiselelo zokusebenza kwezilayishini zokudla nezilayishini zokuvula uyadibanisa ukuthi kuyasebenza ngokuphelele ngokusebenzisa i-Profile Waterjet Cutting

Umphakeli wamaphakathi we-oiyile ne-gas esikhashane ngezwe leNtshonalanga emhlabeni, uqondile ukuthi kufuneka kwenziwe ukuchitha kwemibhalo yezinkulungwane zokuphepha kwe-Inconel 718 ezingcono kakhulu, okwenzelwa kubizo laba bokuphepha kwe-high-pressure nezinto zokugcina umsindo. Izindlela zokusebenzisa izimpahla zokuzilima zazisiza kuzenza amafutha amancane kusukela kumaphakathi, ukuphatha kwezimpahla ngokushesha, nokuthengiswa kwezinto eziningi kakhulu. Ngokusebenzisa isistimu yoku-chitha kwe-WEITAI Profile Waterjet eshiyekile, esinezimpahla zokuzilima zokuphepha kwe-4,000 bar nezimpahla zokuthumela izinkunkuma ngokuphepha kakhulu, leli phakeli laliphepha ngokuphepha okuhle kakhulu, ngenxa yoko ubude bakwesikhumba sokuchitha sibe ngu-Ra 3.2μm, futhi lalikhubaza ngokuphelele ukuthi kuzame amafutha okuphepha nokuthi kuzame izinkinga zokuzilima. Ubukhulu bekho kwezimpahla zokuzilima kanye nokuthi kunezimpahla zokujabula ngendlela yokubona ngaphandle kwekhaya (remote monitoring) ziliphakamisa ukuthi akukho mahlaka wokusebenza ngaphandle kokuzwa, ngokuphakama kwe-60 percent. Ngakho ke, leli phakeli lalifika ekuphuleni kwezimali zokuzilima zesi-6A zesi-API, futhi laliphakamisa ubukhulu bekho kwezimpahla zokuzilima kanye nokuthengiswa kwezinto ngokuphakama kwe-25 percent.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Isikhungo Somshini 5 I-axis Moving Column Gantry Machining Center Center Ithuluzi elizenzakalelayo

INDABA YOKUBUKA

Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu

INDABA YOKUBUKA

Ikhoyili Yensimbi Ukusika Kuze Ubude Bekhoyili Yensimbi Yokuqondisa Nokusika

INDABA YOKUBUKA

Umshini Wokwenza I-Spring Wokuphendula Ozenzakalelayo Nentengo Enhle

Ukuthatha isiphambano sekhetheka ngamafuta yasemthwakathini sibonakalise kuyisifundo esikhulu kubazalisi abafuna ukuthembeka, ubukhulu bokusebenza nokusebenza ngokuphelele. KwaTaizhou Chuang Yuan Machine Tool Co., Ltd., sizihlanganisa izinsuku zeminyaka engaphezu kwezilungu ezintathu nezintlanu ukuze sifunde ngokuphelele lokhu kufunda, kusukela ekuthengiseni, ukuthengisa, nokuzalisa izimboni ezinconywa kakhulu emaphakathi amaningi. Izimboni zethu zokukhetha ngamafuta yasemthwakathini ziyabulawa ngokuthembeka kakhulu, ngezinhlobo zezimboni ezingenani kakhulu zokugcina amafuta okukhetha okungenani kwe-6,000 bar, okunika ukukhetha ngokushesha kakhulu kwe-12 m/min kwe-aluminum ne-3 m/min kwe-stainless steel esinezindawo zemithayilemi ezintathu nezintlanu. Isiphiwo sezimboni zethu siyikuthembeka kwazo: ukuthembeka kwezindlela zokuhlanganisa kwe-±0.05mm nokuphinda kabusha kwe-±0.02mm, okunika ukuthi konke okukhethwa kuyasebenza ngokuphelele njengoba kuchazwe. Lokhu kukhulu kakhulu kumazwe amaningi njenge-aerospace, lapho iziqephu zidinga ukuthola izimo eziningi, kanye nezinkampani zokwenza izinto zemithayilemi yezindawo, lapho ukubona kuyisifundo esikhulu kakhulu. Izimboni zethu zinamagcina angama-5-axis okukhetha ngokudlula, okunika ukukhetha izinto eziningi zezandla zokukhetha ezizwele kakhulu, okungakwaziwa ngokusebenzisa izindlela zezandla zokukhetha zokuzalisa. Ukukhetha ngamafuta yasemthwakathini akhetha ngokushesha kakhulu, okunquma ukuthi kunezindawo eziphinde zingahloniphiwe ngokushesha, okuhlinzeka ukuthi izinto zokukhetha ziyabulawa ngokuphelele, njenge-titanium, Inconel, kanye nezinto eziningi. Lokhu kukhulu kakhulu kumazwe amaningi njengezinto zokukhetha ezinhliziyo, futhi kumazwe amaningi njengezinkampani zokwenza izinto zemithayilemi yezindawo. Isipho sesoftware sokukhetha ngokuphelele sivumela ukuthi sibulawe izinto ngokuphelele, okunika ukuthi kubulawa kakhulu kwe-92% kanye nokunciphisa ukungabi nayo kakhulu. Ngokujwayelekile, umntu osebenza kwe-automotive eGermany wabulawa izinto zakhe ngokuphelele ngokuphela kwe-25% emva kokubulawa izinto zethu zokukhetha ngamafuta yasemthwakathini. Emhlabeni wonke, izimboni zethu zibalulekile kumazwe angaphezu kwezilungu ezintathu nezintlanu, kusukela eUnited States ku-Australia, kusukela kwe-automotive, oil and gas, kanye ne-electronics. Sibazi ukuthi konke kumazwe kunezinkinga ezihlukene, ngakho ke sizinika izindlela zokukhetha ngokuphelele kanye nokusiza kumazwe. Ukuthembeka kwethu kwezinto zokuzalisa kubonakaliswa ngokutholakala kwe-ISO 9001 kanye nokuzilungiselela ngokuphelele. Konke izimboni zitholakala ngokuphelele kwezinsuku ezintathu nezintlanu zokusebenza ngokuphelele emva kokutholakala, okunika ukuthi kuyasebenza ngokuphelele kanye nokuthi kungabi nalo kakhulu. Kuye kuyasebenza ngokuphelele kwezindlela zokuzilungiselela ngokuphelele kanye nokuzilungiselela ngokuphelele, okunika ukuthi kungabi nalo kakhulu, okunika ukuthi kungabi nalo kakhulu kwezinsuku ezintathu nezintlanu kumazwe amaningi. Ngokukhetha izimboni zethu zokukhetha ngamafuta yasemthwakathini, uyabulawa ngokuphelele kwezindlela zokusebenza kanye nokuthi kuyasebenza ngokuphelele. Sibulawa ngokuphelele, sibulawa ngokuphelele kanye nokuzilungiselela ngokuphelele kwezindlela zokusebenza kwezomhlabathi wonke. Kungaba yisifundo esikhulu kakhulu kuma-automotive, kanye nezinkampani zokwenza izinto zemithayilemi yezindawo, lapho kuyasebenza ngokuphelele kwezindlela zokusebenza kwezomhlabathi wonke.

Imibuzo Evame Ukubuzwa

Izinkomo zezinto zokuchitha zokuchitha kwe-Profile Waterjet ziyiphi?

Ukuchitha kwe-Profile Waterjet kuyisibonelo sokusebenza ngokufanayo, kusukela ekuchitheni izinto zonke, kubanzi izinkomo (isitayinilesi steyili, aluminiamu, titaniyamu, Inconel), izinkomo zokugcina, iglashi, isithuthu, nezinkomo zokuchitha. Kuyasebenza kahle kuma-heat-sensitive materials ngoba umsebenzi uyisikhwama, okungabulali ukuguqula kwesikhathi. Amashini ethu achitha izintlobo ezihlukahlukene kusukela ku-0.5mm ku-200mm, futhi kuyakwenzeka ukusebenzisa kumashini amathathu ayo kumashini amancane noma amakhulu. Lokhu kuyakwenza ukuba yilokho okhethwa kakhulu emisebenzini yasezulwini, yemoto, nokusebenza kwezindawo zokudala izindawo.

Ukuchitha kwe-Profile Waterjet kuhambisana njani ne-laser cutting ngokulinganisa ukuphepha nokuthenga?

Ukuthenga kwe-Profile Waterjet kunezinkimbinkimbi ezifanayo noma eziphakeme kakhulu (±0,05mm) ngaphandle kokugcina kwezindawo zokuchitha izikhathi, okuyisisekelo sokuthenga kwamazinto amathile okukhona kwezindawo zokubuka. Nakuba ukuthenga kwe-laser kungaba kusheshile kuma-materials amancane, ukuthenga kwe-waterjet kuyisisekelo sokuthenga kuma-materials amade, futhi kususa ukuthenga kwezinye izinhlobo. Amashini ethu kunezindlela zokusebenza ezincane ngokwesikhathi sokuthenga kanye nokulungisa. Isibonelo, umunye wabasebenzi wabhalisela i-$50,000 ngonyaka ngokuguqula ekuthengeni kwe-waterjet yethu yokuthenga kweziprofili zama-stainless steel angu-20mm.

Ukuthenga kwe-Profile Waterjet kungathenga iziprofili zezinsuku eziningi?

Kahle. Amashini ethu ase-5-axis aqondisa ukuthenga kwezinsuku eziningi okuphakeme kakhulu. Lokhu kuyisisekelo sokuthenga kwezinqubo zezinsuku eziningi, iziqephu zemvelo, nezinqubo zokuthenga kwezimpilo. Isoftware ishusha ukuthenga kwezinsuku eziningi futhi ishusha ukuthenga kwezinsuku eziningi, okususa ukuthenga kwezinye izinhlobo. Kulesi sibonelo, umunye wabasebenzi bokuthenga kwezinsuku eziningi wabhalisela ukuthenga kwezinsuku eziningi kwe-CFRP ngokuphelele, okufikile emaqhinga ka-AS9100.

Izinkinga zokusebenzisa isistimu yokukhupha kwezilwane zaseProfile ziyiphi?

Ukusebenzisa isistimu kusenza ngokumelene nokuthi kufanele kwenziwe ngamandla akho ngezingqimba zethu. Izinqakamba ezibalulekile kakhulu njengepumpa yezibonelo nezinkampani zokuhambisa izinkampani zokukhupha kufanele zihlukaniswe ngokuphelele. Sifuna ukuthi kwenziwe ukulungisa ngokuphelele ngasinye isikhathi esingama-500 emaholishi, okubhekisa amasili, amanozile, namafiltela. Izingqimba zethu zokuhlola ngendlela eyenziwa ngaphandle kuyakubhekisa ubunzima besistimu futhi kuzobhekisa izinkinga ngaphambi kwazo, okunciphisa ukungasebenzi kwezinsuku ngaphezu kwe-60%. Sihlanganisa futhi ukufundisa ngaphansi kwesikhumba futhi ukusiza ngasinye isikhathi esingaphezu kwe-24.

Izihloko Ezihlobene

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Bheka Okuningi

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Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

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Bheka Okuningi

Ubufakazi Bamakhasimende

U-John Mitchell

Ukuphakama kakhulu kwezinkampani zokuphakama kanye nokubaluleka kwezinkinga zokusebenza kwezinkinga zokugcina izinto zase-Aerospace

Ukudibanisa isistimu yokukhupha kwezilwane zaseProfile kaTaizhou Chuang Yuan kwisekhumba sakithi sibonakaliswe njengokuthi kuyisithuthu esincono kakhulu. Sikukhupha izilwane zomthi we-titanium zokugcina izinto zemashini yezinkampani zokugcina izinto, futhi ukuphakama kuyikho kungenabuyi. Isilinganiso sesikhumba sakithi sokugcina izinto siphakamise ku-10% ukuze sibe ku-1.5%, futhi sikholise imali engaphezu kwe-$80,000 ngonyaka. Izinkampani zokusiza ngaphandle ziyisikhathi esinconywe futhi ziyisikhathi esincono kakhulu.

USarah Thompson

Ukuthuthukisa kakhulu ukusebenza nokunciphisa izindleko emsebenzini wokwenza amaphoyinti emithambo yezinto ezincinci

Sisebenzisa imishini yokuvala kwezinto ezincinci yomthambo wezinto zokuphatha (Profile Waterjet Cutting) ukwenza amaphoyinti amasha wezinto zokuphatha e-stainless steel. Umphumela wokuvalela uyisiphephelo, futhi akukho mlando wokugcina ngaphandle kokuvalela. Isikhathi sakubhekisa isikhathi samanji sibhalalise kahle, futhi izinto zokuphatha ezingavali zihlala ngeminyaka eyodwa. Imishini iyasebenza ngendlela enzima kahle nangeminyaka miyane yokuqhubeka. Siyathandaza kakhulu kuzo zonke izimpahla zokuphatha izinto zokuphatha.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

imakhi ehlolayo amasintshane

imakhi ehlolayo amasintshane umvula omphakathi ingxelo ye-machine yomvula omphakathi umvula omphakathi olusetyenziswa lokugcina umkhakha we-water jet cnc umshini we-waterjet oshwele abahleli bamasikhombisa esithuthi sokugqibela ngamandla emfula umkhakha we-small waterjet izindlela zokuqheka kwamanzi umkhakha we-custom waterjet isithuthi sokugqibela sokugcina amanzi imishini encane yokugcina amanzi esithengiswa imishini yokugcina amanzi eyasihlali ukugqibela ngamandla emfula kweziqukethu i-Flowcut yamandla amanzi isitshixo sokugqaza amanzi ngokukhula kakhulu ukugcina amanzi kwezinhlobo imishini yokugcina amanzi ngokuchaza umthinteli wamanzi imali yokukhupha ngamafutha kaMulticam

Ukuthuthukisa kakhulu ukuthembeka nokuthembeka kwezinto zokuphatha ngokuvalela kwezinto zokuphatha (Profile Waterjet Cutting)

Izisistimu zethu zesikhombisa sokukhupha kusobala ukuthi zihlanganise indlela eyinkulu yokuhlanganisa, nokuthi iziqu zokufaka kwakho ziyiziqu zokubhalwa ngokweziqu zokufaka ±0.05mm futhi iziqu zokubuyela ku-±0.02mm. Le ndlela yokuhlanganisa iyidinga kumazwe amaningi njengezwe lezinsiza nezwe lezincwadi zezindaba zomdlalo, lapho ukuguqula okuncane kuphela kungabangela ukungafani. Izimboni zisebenzisa iziqu zokubhalwa zemithambo eminingi futhi isimo esibonakalayo sesikhombisa sokukhupha ukuze sibuyele kusobala ngokukhupha kwezikhathi ezinkulu. Ngokwenyathelo, umsebenzisi waseJalimani wabona ukuthi ukuguqula okuncane kwakhe kweziqu zokubuyela kwe-30% emva kokuguqula kusisitimu sethu sokukhupha iziprofayili ze-Inconel. Isikhombisa sokukhupha se-5-axis sifuna ukuthi sibuyele kusobala ngokufaka izikhombisa zokugquma futhi izigaba ezingcono ngaphandle kokuguqula isimo. Lokhu kubuyela kubonakala ngokwesibonelo: ukuthi ukuguqula okuncane kwezinto kwezintsha kweziqu, ukuthi ukuthengisa kwezinto kwezintsha kweziqu kweziqu, futhi ukuthi ubukhulu bokubuyela kusobala kubonakala ngokwesibonelo. Isibonelo sethu sokubuyela kusobala sisivumelwe ngokuziphatha kweziqu zokubuyela kusobala; yonke imboni ihlanganisa ukubuyela kusobala kwe-72 amahora ngaphambi kokuthunywa.

Izisombululo zokukhupha ezinamandla zokusebenza ngokwesibonelo esikhulu

Ukuhlanganisa izinto ngokulinganisa kuyisibonelo sesikhathi esihle sokukhetha imishini yethu yokukhupha amanzi. Kungakhuphi noma yimuphi umthwana, kusukela emetale njenge-stainless steel, aluminum, ne-titanium kuya kuma-composites, iglashi, nezintaba, ngokulinganisa kwezintlobo zokukhupha okuthile kusukela ku-0.5mm kuya ku-200mm. Lokhu kunceda abasebenzi ukwenza izinto eziningi ngaphandle kokufuna ukuthenga izinkampani eziningi zokukhupha. Isibonelo, indawo yokuqala yaseKanada yadlula ukusebenza kuye kubona ukuthenga iglashi nezithemba zemetale emva kokuthenga amanzi asekhaya, okwakwenzeka ukuvutha kwabo ngokuphakeme kwe-40%. Umsebenzi wokukhupha ngokushisa okungabi nayo kuhlinzekile ukuthi kuzinikelela izinto zokushisa, futhi kuyisibonelo sokuthi kuyasebenza kahle kuma-alloys ozinikelela ukushisa. Ngokugcina isikhundla sokushisa kusukela ku-6,000 bar nokuthenga izinkampani zokukhupha, imishini yethu iyasebenza kahle kuma-materyal ezingafanele kanye nezingaqheki. Isoftware yokuqonda isebenza ngokulandela iziphakamiso zezinto zokusebenza kulezinto zokusebenza, okunceda ukuthi kuchazwe isikhathi sokugcina. Uma unguqala ukukhupha izinto eziningi kumarmar kanye nezindlela zokukhupha kuma-alloys yezindawo zokusebenza.