Imishini Yokukhupha Ngamafutha Amahle: Ukuchaza Kakhulu, Ukuhlanza Kweminyaka 97% & Ukunciphisa Kwemifutha

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Imithambo yokugcina amanzi yasezindustri eyadlulisa ukuthi yisifundo, isikhathi sokusebenza, nokuthi isebenzise izimpendulo zasezwe wonke

Imithambo yokugcina amanzi yasezindustri eyadlulisa ukuthi yisifundo, isikhathi sokusebenza, nokuthi isebenzise izimpendulo zasezwe wonke

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibhekisela ku-Industrial Waterjet Cutting njengoko yindlela yokusebenzisa isistimu, akungabi nje isikhombisi esisodwa. Kusukela ngo-2003, siyabhalisa, sisebenzisa, kanye nesithengisa emaphakathi ka-Taizhou, i-Province ya Jiangsu, futhi manje izikhombisi zethu zokuphepha ngokuphephile zisivumela ukusebenza kwe-Industrial Waterjet Cutting cells kwezindlu zokwenza amasikwele kwezinsizakalo, kwezinkampani zokwenza amasikwele okwesibhakabhaka, kwezindlu zokwenza amasikwele kwezinhlangano zokwenza izihluzi, kanye nezindlu zokwenza amasikwele kwezindawo zokwenza amandla. Emaphakathi okwesibhakabhaka, i-Industrial Waterjet Cutting kufanele ibe yilokho okubalulekile: ±0.1 mm kwezinkampani zokwenza amasikwele e-titanium ezingama-6 mm ngaphandle kokuba kubekwe kusuka kwezindawo zokugqibela ngokwezinye zezindawo zokugqibela; izikhombisi zethu zokuphepha ngokuphephile, ukuthumela amasikwele, kanye nezikhombisi zokuhamba ngokwe-CNC zizojwayeleka ukuthi zibe yilokho okubalulekile: 4,000 bar kanye ne-380 MPa ngokuphambuka kwezindawo, kuvumela ukuthumela amasikwele kwe-1.8–2.2 L/min ukuze kubekwe ubukhulu obuyintando kwezinye zezindawo zokugqibela. Kwezinkampani zokwenza amasikwele kwezinsizakalo, abasebenzisi bahlala bathatha amasikwele e-granite ezingama-20 mm ngokuphambuka kwezindawo zokugqibela kwe-1,800–2,200 mm/min futhi babiza ukuthi kubekwe ububi obungu-35–45% ngaphansi kokuthi kubhekiswe kwezindawo zokugqibela kwezinkampani zokwenza amasikwele kanye nezindawo zokugqibela kwezinkampani zokwenza amasikwele.
Thola Isilinganiso

Usomiso Lwesicatshulwa

izibhokisi zesithuthi sezinkulungwane zesi-6 mm ngokupheleleyo kwe-±0.08 mm kusuka kwezikhathi zokuzilayisha zesi-3,000

Umthunywa wase-Europe wokugcina amasiko wasezinsizakwini wazidinga ukukhupha izibhokisi zesithuthi zesinkulungwane zesi-6 mm (Ti-6Al-4V) ngaphandle kokubona izindawo zokufika kwesithuthi, futhi ukugcina ukupheleleyo kwe-±0.08 mm phakathi kwezinkulungwane nezinye izindawo. Iliniya yabo yokuqala yokukhupha ngamanzi yasezinsizakwini yayiphikisa ngaphezulu kwezinhlobo zokupheleleyo emva kwezikhathi zesi-800, okwakubiza ukwenza kabusha ama-7% wezinto. Siyavumela ukuthi isithuthi sivamekile, siyashintsha isikhumba sokuhlanganisa ngokuchaza kwe-1.02 mm, futhi siyavula ipampu ku-3,800 bar ngezikhathi zesi-1.9 L/min zokuvuleka kwezithuthi. Ukukhupha ngokudlula kwakusebenziswe ukuze ukungabonakali kwezindawo zokufika. Emva kwezikhathi zesi-3,000 zokuzilayisha, izinto ezingavumelekile ziyaphela kusuka kwe-7% ku-1.2%, futhi i-Cpk iyaphela kusuka kwe-0.91 ku-1.48. Umthunywa manje uyasebenza ngemihora yesi-22 ngosuku, futhi uyavuma ukuthi ayifuna isikhumba esinesi-2 sokukhupha ngamanzi yasezinsizakwini.

amaphaneli we-granite wesifazane esinezinkulungwane zesi-20 mm noma ukunciphisa kwezithuthi ngo-38% futhi ukusebenza kwezikhathi zesi-97%

Umcubunguli wamatshe wokwakha eMpumalanga Ephakathi usike igranite elingu-20 mm kanye ne-limestone elingu-30 mm ukuze kwakhiwe ubuso obungamamitha-skwele angu-42.000. Umgomo wabo kwakuwukuba nesivinini esiphakathi kuka-2 000 mm/min esinemiphetho ehlanzekile ukuze kuvele amalunga. Sashintsha indawo yokuma komlomo womlomo ibe u-1.6 mm, senza isikhathi sokubhoboza saba imizuzwana engu-0.8, futhi safaka umshini wokufaka izinto ezichobozayo onezigaba ezimbili. I-Industrial Waterjet Cutting throughput inyuke ngo-26%, ukusetshenziswa kwe-abrasive kwehle ngo-38%, futhi isikhathi sokusebenza safinyelela kuma-97% ezinyangeni ezingu-14. Izikhalazo zokugqwala emaphethelweni zehla zaba zero kuma-panel angu-18 000 ahlolwe, futhi usonkontileka wanciphisa umsebenzi wokugcina ngezandla ngo-31%.

ama-Sandwich Panels e-EV 3 mm amabhethri ngokunciphisa ukusetha okungu-42%

Umthunywa wemithambo yomphakathi wemoto wesibili wabhekisa imithambo yomzimba wamaphuzu e-3 mm yokubeka emakhanda emazinkhulu yebhayisikili yezinhlayiya. Ukuguqula phakathi kwezinye izikhundla ezine kuzoba ngemizuzu e-95 futhi kuyenza ukuthi kubhekiswe ngokungafanele ngokuphakeme kwe-5.5%. Siyabhisela izitayela ezinokusebenza ngokugcina, ne-libhurari yezirhola ezinakho ukugcina ipresha, umsindo wamaphathi, nokufaka kwezikhundla ngokuhambisana nesikhundla. Ukuguqula kwe-Industrial Waterjet Cutting kushukuma ku-mizuzu e-55, ukubhekiswa ngokungafanele kushukuma ku-1.8%, futhi ukuthola kwakwesibini kwezifundo kufika ku-98.6%. Umkhahla manje uyasebenza ngamaphuzu e-1,200 ngoweke ngaphandle kokuthi kubhekiswe ngokungafanele ngokuchitha komlando. Isihloko sezinto: Zama ukubuka i-Industrial Waterjet Cutting Systems Ezalwe Ngokuthi Zibe Yisikhundla Sakho

Imikhiqizo Ehlobene

I-DK77 professional erosion CNC umshini ozenzakalelayo we-edm wire cut machine Wire EDM Machine for Metal INDABA YOKUBUKA

I-DK77 professional erosion CNC umshini ozenzakalelayo we-edm wire cut machine Wire EDM Machine for Metal

Ukunemba okuphezulu kocingo lwethusi olusikiwe DS430 edm cnc wire cutting machine othomathikhi yokulutha ithusi uhlobo lwe-edm wire cut INDABA YOKUBUKA

Ukunemba okuphezulu kocingo lwethusi olusikiwe DS430 edm cnc wire cutting machine othomathikhi yokulutha ithusi uhlobo lwe-edm wire cut

Ifekthri inikezela ngokuzenzakalelayo umshini wokushushuluza ojulile we-CNC kanye nomshini wokupholisha umshini wokushisha INDABA YOKUBUKA

Ifekthri inikezela ngokuzenzakalelayo umshini wokushushuluza ojulile we-CNC kanye nomshini wokupholisha umshini wokushisha

Izimboni Zokwakha Ezizenzakalelayo Ezigcwele Umshini Wokwenza Ipayipi we-ERW Isimo Esisha Umshini Wokwenza Ipayipi Lensimbi Lekhabhoni INDABA YOKUBUKA

Izimboni Zokwakha Ezizenzakalelayo Ezigcwele Umshini Wokwenza Ipayipi we-ERW Isimo Esisha Umshini Wokwenza Ipayipi Lensimbi Lekhabhoni

Ukuzisika nge-Waterjet Industrial sekuyinto ebalulekile kubakhiqizi abangakwazi ukubekezelela izindawo ezithintwe ukushisa, ukuhlukaniswa kwezinto, noma ukucindezeleka kwemishini ezintweni ezisukela ku-titanium nase-Inconel kuya egranite, ingilazi, kanye namapaneli wesandwich ahlanganisiwe. E-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyasungulwa ngo-2003 eTaizhou City, esifundazweni saseJiangsu, sakha amandla okusika i-Industrial Waterjet Cutting ezinsikeni ezintathu: ukuzinza kwengcindezi, ukulawula okokuqhekeka, nokunemba kokuhamba. Ukuhamba kwethu ekukhiqizeni kuqala ngokuhlola ukuhlanganiswa kwe-intensifier ku-4 000 bar imizuzu engu-120, kulandelwe ukuvutha okuqhubekayo kwamahora angu-48 ku-3 800 bar ukuze kuqinisekiswe ukuphelela kwesihlungi nokuwohloka kwengcindezi ngaphansi kuka-1.5%. Inhloko ngayinye yokusika ihlolwa ngokuhamba ngemihlathi engu-0.81.2 mm, futhi imitha yokuchoboza ilinganiselwe ukuletha u-1.82.2 L/min ngokuphindaphindiwe ngaphakathi kuka-2%. Amaphakethe we-CNC motion aphethwe yi-laser-interferometer eqinisekisiwe ngokunemba kokuma kwe-±0.05 mm nokuphindaphinda kwe-±0.02 mm, okubalulekile lapho kusetshenziswa i-Industrial Waterjet Cutting yama-brackets ayi-6 mm e-titanium ku-±0.08 mm noma i-20 mm yeg Kubasebenzisi bomhlaba wonke, sibhala phansi ama-logs okucindezela, amajika okugqoka umlomo wombhobho, kanye nezikhathi zokugcinwa okuvimbelayo ngamahora ayi-1 000 no-2 000 ukuze amaqembu ekhwalithi akwazi ukuvumelanisa i-Industrial Waterjet Cutting nezidingo ze-ISO nokuhlolwa kwamak Ezingxenyeni zezindiza, le nqubo igwema izingqimba ezenziwe kabusha ku-6 mm Ti-6Al-4V, igcina impilo yokukhathala. Ematsheni ezakhiwo, usika igranite ne-limestone engu-2030 mm enemiphetho ebonakalayo ehlanzekile, kunciphisa ukuqeda ngesandla ngo-2535%. Ezakhiweni zangaphakathi zezimoto, ihlunga ama-sandwich panel angama-3 mm nezinto zokwakha amabhethri e-EV ngaphandle kokuqedwa, isekela imbuyiselo yokuqala engaphezu kwama-98%. Ekukhiqizeni amandla, usika ama-inconel gaskets angama-25 mm nama-skids ensimbi yekhabhoni angama-12 mm ngaphandle kokuguqulwa kokushisa, okuvikela ukubekezelelana kobukhulu ngesikhathi sokufakwa kwe-welding. Amazwe ethu nezifunda zethu ezingaphezu kuka-20 ezithumela izinto kwamanye amazwe zihlanganisa abalingani eYurophu, eMpumalanga Ephakathi, eningizimu-mpumalanga ye-Asia naseNingizimu Melika, futhi siyabasekela ngokuxilonga okukude, amakhithi ezingxenye ezisele nokuqeqeshwa kwabasebenza. Ukubuyiselwa kwemali okuvamile kwe-Industrial Waterjet Cutting kusukela ezinyangeni ezingu-11 kuya kwezingu-16 uma kulinganiswa ukonga okungu-30% kuya ku-40% kwezinto ezichotshozwayo kanye nokunciphisa imfucuza ngamaphuzu angu-4% kuya kwangu-6%. Siphinde sisize amakhasimende ukuba akhethe phakathi kwezingxenye ezi-3-axis nezingu-5-axis Industrial Waterjet Cutting, akhethe inhlanganisela ye-orifice ne-mixing-chamber ukuze athole ikhwalithi ye-edge, futhi abeke izindlela zokubhoboza ezishukumisayo ezivikela izinto ezibucayi noma Ngenxa yokuthi sihlanganisa ucwaningo, ukukhiqiza nokuthengisa esakhiweni esisodwa, singakwazi ukwenza ngokwezifiso osayizi bamathebula, ukwakheka kwamathangi, kanye nezixhumi zokulawula ukuze kuhambisane namandla endawo, indawo esezingeni eliphansi, kanye nemikhuba yabasebenza. Kubathengi abahlola abahlinzeki, izici ezinqumayo ukukhiqizwa okulinganisekayo, izindleko zokusetshenziswa, kanye nokuphendula kwensizakalo. Idatha yethu yasensimini ibonisa ukuthi ukusebenza okulawulwayo kwe-Industrial Waterjet Cutting, okusekelwa ingcindezi efanele kanye nezimo eziqinile, kungakhuphula umkhiqizo ngo-20%-30% ngaphandle kokusebenza okwengeziwe. Simema abakhiqizi emhlabeni wonke ukuba bahlole izinto zabo nge-parameter library yethu futhi baqinisekise ukusebenza kwe-Industrial Waterjet Cutting ngokumelene nemigomo yabo yekhwalithi.

Imibuzo Evame Ukubuzwa

Izinto zizingaphi nezintsimbi zizingaphi okusenokwenza ngokusebenzisa i-Industrial Waterjet Cutting ngaphandle kokuthi kubhekiswe ngokungafanele ngokuchitha komlando?

Ukukhupha kwesithuthi sokugqibela kwenza ukukhupha kwe-titanium, Inconel, isitayile yomkhosi wemithambo, aluminum, granite, iglas, amaphakathi, nokubeka kwezindawo zokugqibela ngaphandle kokukhupha kwezindawo zokugqibela. Izindawo zokuzivindiza zokufanele ziyinkimbinkimbi ezifana ne-6 mm Ti-6Al-4V, 25 mm Inconel, 20–30 mm granite, 12 mm carbon steel, nokubeka kwezindawo zokugqibela ze-aluminum ezingama-3 mm. Ngoba le ndlela yokusebenza iyisikhupha esingasoloko, akukho makhubu okukhupha, ukusungulwa, nokuguqula kwezindawo zokugqibela, okuyinika ubuhle bokugqibela nokubaluleka kwezindawo zokugqibela.
Izindleko zokukhupha zihlanganiswa ngokusebenzisa ukuchaza kwezindleko zokukhupha, ukuchaza kwezindleko zokukhupha, nokuchaza kwezindleko zokukhupha. Idata yethu yasekhaya ibonisa ukuthi izindleko zokukhupha ziyinkulu ngokuphakeme kwe-35–45% emva kokuchaza ukuchaza kwezindleko zokukhupha ku-1.6 mm nokuchaza kwezindleko zokukhupha. Sihambisana ngezindleko zokukhupha nokuchaza kwezindleko zokukhupha kwe-1,000-hour ukuze abathengi bakwazi ukuchaza izindleko zokukhupha nokulinganisa izindleko zokukhupha ngameter engaphansi kwezindleko zokusebenza kuphela.
Izinkambo zethu zesistimu yokukhupha ngamandla emfuleni zizokhutshwa kwi-3,800 bar noma ngaphezulu, nokuthi ubungakanani bekuphela kwisifunda kungaphezulu kwe-1.5%, nokuthi ukubuyela kwezindawo kuyi-±0.05 mm noma ngaphezulu, nokuthi ukubuyela kabusha kuyi-±0.02 mm. Abathengi abasebenzisa lezinkambo kusuka ku-16–22 amahora ngosuku bakhuluma ukuthi ubungakanani bekuphela kuyi-96.5–97% ngeminyaka eyi-14. Ubungakanani bukhuluma ukuthi kungabona ukubuyela kwe-±0.08 mm kwe-titanium esinezimithi ezisixhenxe, nokuthi izihlangothi ziyikleane kwe-granite esinezimithi eziyishumi nambili, ngokugcina kwe-1,800–2,200 mm/min.
Yebo. Sisebenza kumazwe amashumi amabili nangaphezulu okuthenga, sibeka isikhungo sokuvavanya ngendlela engasemaphakathini, amapharti okusebenza, nokufundisa abasebenzi. Izincwadi zethu zivela izilungiselelo zokubhala izinkinga zokuphela, izicelo zokuguqula izinjongo, nezilungiselelo zokuhlela, okusiza abaqondi bakwaliti ukubonakalisa ukuthi isistimu yokukhupha ngamandla emfuleni iyahlukana ne-ISO nokuthi ibe yisifundo sokuhlola ngabathengi. Ukuthi kubuyekeka ukuthi kubhekwe i-voltage yezwe, isikhumba sezindawo, nokuthi abasebenzi bafunda njani kungabuyekeka ngokuthatha isikhungo sokuthintela.

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Ubufakazi Bamakhasimende

Daniel Whitmore
Ubungakanani obuhlelele kwe-titanium yezinsizakalo

Sibhala izibhokisi zase-titanium ezingama-6 mm ngemihouru ezi-22 ngosuku, futhi i-Industrial Waterjet Cutting ibe ne-±0.08 mm noma kunye nenhlangothi yokugcina kwezinto ezinamandla. Umgqashi wabusha wadlula kusukela ku-7% ku-1.2%, futhi i-Cpk yavuthile kusukela ku-0.91 ku-1.48 emva kokuthi itimu yakhe yabeka imithambo yamandla ne-umdlalo wezinkunkuma. I-dokumentation yasinda ukubhalisa okufanele kwe-aerospace, futhi i-up-time ibe phakade phezu kwe-96% ngaphezu kweyishumi elinesibhozo.

Sofia Almeida
Umdla Wokubhala Okuphansi Kwezinkunkuma Zokubhala Kwesifazane

Kwizinkunkuma zase-granite ezingama-20 mm ne-limestone ezingama-30 mm, i-Industrial Waterjet Cutting yavuthile umkhawulo wokusebenza ngo-26% futhi yabhala umdlalo wezinkunkuma ngo-38%. Izimpendulo zokubhala kwesifazane zisindile kuzo zonke izipaneli ezi-18,000 eziyabhalwa, futhi umsebenzi wokubhala ngokushesha wadlula ngo-31%. I-diagnostics esingaphandle komkhawulo ne-kit yezinto ezingafanele zakhelwe i-up-time yethu yezishumi elinesibhozo ku-97%, okuyisidingo sokugcina amadoda ase-facade.

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umvula omphakathi flow water jet cutter flow jet cutter ingxelo ye-machine yomvula omphakathi umvula omphakathi olusetyenziswa lokugcina amanufacturers we-waterjet umkhakha we-water jet cnc umshini we-waterjet oshwele umkhakha we-industrial water jet cutting abahleli bamasikhombisa esithuthi sokugqibela ngamandla emfula imishini encane yokugcina amanzi esithengiswa isithuthi sokugqibela sokugcina amanzi imishini encane yokugcina amanzi esithengiswa i-Multicam yamandla amanzi imishini yokugcina amanzi eyayiqhubeka ukugqibela ngamandla emfula kweziqukethu isithuthi sokugcina amanzi esincane se-CNC imishini yokugcina amanzi ngokuchaza umthinteli wamanzi ukuthintela imithali ngomthinteli wamanzi
Ukubaluleka Kwamandla Ne-Ukubhala Kwamandla Okuhlinzekile Ukubhala Kwesifazane

Ukubaluleka Kwamandla Ne-Ukubhala Kwamandla Okuhlinzekile Ukubhala Kwesifazane

Ukusebenza kwe-Waterjet Cutting yasezindustri kuyaphendula kumthwalo wokuphatha phakathi kwemithwalo emihle nokuthumela izinkampani zokugcina ngokucophelela. Amassembli wethu we-intensifier ayajwayeleka kwi-4,000 bar ngemizuzu e-120 futhi ayajwayeleka kwi-3,800 bar ngemahora e-48, noma kubhekwa ukuthi umthwalo wokuphatha uyakhala ngapansi kwe-1.5%. Ukuthumela izinkampani zokugcina kuyavakalwa kwi-1.8–2.2 L/min noma kubhekwa ukuthi ukuphinda kabusha kuyaphakathi kwe-2%, okuyisibonelo sokuphatha kwe-taper ne-edge finish. Ngokwenyathelo, lokhu kuthetha ukuthi umnisi wase-Europe wasezindustri yezinkampani zokufaka ezinkundleni zokuhlanganisa i-Ti-6Al-4V eyingu-6 mm wabona ukuthi umphakathi phakathi kwe-hole ne-edge wayebheka ngokuphakathi kwe-±0.08 mm futhi wabeka iscrap ngapansi kwe-7% ku-1.2% ngemahora e-3,000 yokuqala. Umnisi wokufaka amathambo wasezindustri wokufaka amathambo angu-20 mm wase-granite ngemizuzu e-1,800–2,200 wabeka ukuthumela izinkampani zokugcina ngapansi kwe-38% emva kokuthi sizobeka isibonelo sesibhakabhaka sokuqala kwi-1.6 mm futhi sibhakabhaka isibhakabhaka sokugcina. Kuma-automotive interiors, ukuphinda kabusha kwe-piercing nokulawula iziresepi kusiza umnisi wase-Tier-2 ukufaka amapaneli angu-3 mm ngokuphakathi kwe-98.6% yokuqala yokuphinda kabusha. Lokhu kubaluleke ngoba izinkampani zokugcina ne-scraps ziyizinto eziyinkulu ezikhupha imali ngokungafanele kwe-Industrial Waterjet Cutting.
Ukuqinisa Ukuchaza Kwezindlela Nokugcina Izinga Lokuqinisa Kwemithombo Yezinto Ezihlukahlukene

Ukuqinisa Ukuchaza Kwezindlela Nokugcina Izinga Lokuqinisa Kwemithombo Yezinto Ezihlukahlukene

Ukuproducwa kwezinto ezihlukahlukene kubangela ukuthi kufuneka kusebenze isikhombisa sokuchaza esingasindisi ukuchaza ngokulinganayo xa kushintsha phakathi kwe-titanium, i-aluminum, i-granite, nokwezinto eziphathelene nazo. Izinhlangano zethu ze-CNC zizokwenzwa ukuzibonisa ngolwandle lwesilaser ukuze ziqinisekiswe ukuchaza ngokulinganayo ngokulinganayo kwe-±0.05 mm nokuphinda kuphinde kwe-±0.02 mm, kusindisana nezindlela zokuchaza zezinye izinkulungwane (3-axis) nezinkulungwane ezikhulu (5-axis) zokuchitha ngamandla amanzi. Izitayebhu eziyisikhiwo sezifunda kanye nezinhlangano zezindlela zokuchaza zizogcina izinkinga zokushaya, ukuvula kwamandla, nokushaya ngokulinganayo ngokulinganayo kwezinto zonke. Umthunywa wokwesibili wezindustria zokuthenga izinto zezimoto wabeka isikhathi sokushintsha kusuka ku-95 ku-55 iminithi futhi ukuthatha izinto ezisengaphansi kusuka ku-5.5% ku-1.8% xa wasebenzisa izinto ezine zezibhodi zesi-aluminum esinezimithi eziyisithupha (3 mm). Umthunywa wokuthenga izinto zomnotho wachitha izibhodi zesi-Inconel esinezimithi eziyisikhombisa (25 mm) kanye nezibhodi zesi-carbon steel esinezimithi eziyisikhombisa (12 mm) bafuna ukuchaza kwezindlela zokugcina ngokulinganayo ngaphandle kokuguqula kwezinto ngokulinganayo kwezinto zokuchitha. Kumaqondiso okukhomba, le ndlela yena yavumela ukuchitha kwezindlela zokuchitha ngokulinganayo kwezibhodi zesi-limestone esinezimithi eziyisikhombisa (30 mm) kunezibhodi ezingu-18,000 eziyisikhiwo ngaphandle kokuthi kubhekwe ukuchitha kwezinto.
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