Icutter esinye se-“Water Jet” esithengisiweyo | Ukuchitha okuphelele kwekold, 30K–50K PSI

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Thola Isilinganiso

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Isilwane sesinye sokukhupha amanzi esikhwama sokuthengiswa kusuka kumshini wokwenza othembekile eChina nge-2003

Isilwane sesinye sokukhupha amanzi esikhwama sokuthengiswa kusuka kumshini wokwenza othembekile eChina nge-2003

Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenza emashini amahle kusukela ngo-2003, futhi izithombe zethu zesikhumba sesilinda sokugcina esithengiselweyo sibonisa leli kulwa kwezinsuku ezimbili kwezindawo zokusebenza ezingadinga ukugcina okuphakeme nokugcina ngokungafani nesikhebhu. Yonke isikhumba sesilinda sokugcina esithengiselweyo esihlelweyo kuzilayishini zethu isebenza ngempumpu yezimfushane ephakeme eyavamile kuma-30 000 ku-50 000 psi, ekubhalweni nehlangothi yokugcina yezinkambu eziyisikhombisa ama-3 noma ama-5 eyabona ubude obuhle kuma-+/-0.1 mm kwe-stainless steel esinezintandabuzo zama-20. Ngoba le ndlela yokugcina iyisilinda sokugcina ngezinkambu, akukho zindawo zokuchitha kwesikhathi sokugcina, akukho ukuthwasa, nakukho ukugcina okwesibili, okuyinto ebalulekile kubabili bokufaka amagama esilinda esinezintandabuzo zama-10 mm, kubasithuthi besilanda esinezintandabuzo zama-30 mm, nakubabili bokuthengisa abaqondwa kwezinhlangano zokugcina izibhanku zama-6 mm. Impumpu yama-4 kW kumodeli yethu yokuqala iyasebenza ngama-12 kW yezinhlangothi zokusebenza kanye nokugcina izilanda zama-8 mm zokuphatha ngama-380 mm/min, ngakho-ke isikhumba sesilinda sokugcina esincane esisebenzisa amashifti amabili singagcina ngama-45 square meters yezilanda zama-10 mm zokuphatha ngusuku.
Thola Isilinganiso

Amathuba Aqinisekisiwe Ngezindlela Zokusebenza Zemithambo Yezilwane Zokuphatha Amaphuzu Ngokukhula Kwezinye Iziprojekthi

Umsebenzisi Wokwenza Amasigni Ayiphatha I-Brass Ne-Aluminum Ezingama-10 mm Ngaphandle Kokuthi Kufanele Kuphatha Ngokuchitha

Ibhizinisi lokuhweba lokwenza izimpawu elilawulwa ngumndeni eliseVancouver, eCanada, ngokomlando labhekana nezinkinga ezivimbela ukusebenza nezindleko eziphezulu lapho lithatha izinkontileka zokukhiqiza eziyinkimbinkimbi ezazifuna iphrofayili eyinkimbinkimbi kumapuleti obhedu we-10 mm kanye namapuleti Ukuze le misebenzi yokukhiqiza enenzuzo enkulu yenziwe ngokuphelele ngaphakathi, isitudiyo satshala imali ekuthengiseni umshini wethu wokusika amanzi omncane we-WEITAI onesifutho esiphezulu se-4 kW kanye netafula lokusika elingu-1,200 mm no-2400 mm. Isebenzisa ubuchwepheshe obuphambili be-high-speed abrasive waterjet, uhlelo lwasika kahle ubhedu oluqinile olungu-10 mm ngo-210 mm/min no-8 mm aluminium ngo-420 mm/min ngenkathi kugcinwa ukubekezelelana okuqinile kobukhulu ngaphakathi kuka-+/-0.1 mm kuma-radii angaphakathi ayink

Amasipho wezinkundla yaseStone Studio ayishelela amafutha e-marble ne-granite ezingama-30 mm ngaphandle kokuchitha

Umsebenzi wokwenza amafutha okukhula kanye nokwenza izinkundla zokubuyisa emhlabeni, owenziwa ngokuphelele kwe-Verona, e-Italy, wadinga isivuno esikhulu sokushelela, esinamandla, esinamandla okushelela amafutha e-marble ezingama-30 mm ephakeme kuma-slab e-granite ephakeme ngaphandle kokuchitha kwezinyathelo zokufutha. Ngokusebenzisa isheleli sika-WEITAI esincane sokushela ngamanzi esithengisiweyo, esihlanganiswe nesihloko seshelela esinamandla esinezindilingo ezinkulu zokushelela ngamashumi amahlanu (5-axis) kanye nokumisa ngokuphelele ukushelela kwamagarnet angama-80 mesh, umsebenzi wabona ukushelela kwe-marble ezingama-30 mm ngomzuzu wama-95 mm/min kanye ne-granite ezingama-20 mm ngomzuzu wama-110 mm/min, ngaphandle kokuchitha kwezinyathelo zokufutha ekhona ngaphansi kwe-0.05 mm. Isoftware yezinkundla zeshelela ngokuphelele (CAD/CAM) yashelela ukusebenzisa ngokuphelele umfanekiso wokufutha, yakhokha ukungena kwezinto ezingaphakeme kusuka ku-18 percent kusuka ku-7 percent kuphela, futhi yasaveza ngokuphelele izimetro ezingama-220 zezinkundla zokufutha zokuphelele ngomnyaka.

Umsebenzisi wezindaba zokuthengiswa kwezinsuku zokuphatha izibhanketi zetitaniamu zemithula yezinkulungwane eziyisithupha

Umsebenzisi wokuthengiswa kwezinsuku zokuphatha izinto zokuphatha kwezinsuku zokuphatha, osebethe emhlabeni waseMunich, eJalimani, wabona izinkinga ezinkulu zokuhlolwa kwesiqinisekiso xa wathatha izibhanketi zetitaniamu zemithula yezinkulungwane eziyisithupha, ngoba izindlela zokuthatha ngendlela yezinto zokuphatha zazagwala umthelela wokugcina okuningi wokugcina kwezinkulungwane nezinto zokuphatha, okwakazisa ukudlula kwezinkulungwane ezincinci zokuphatha emva kokuthatha. Ukuze abone indlela yokuthatha eyodwa ngokuphelele yokuphatha ngokuphelele, le ndawo yathenga isikhombisa sakithi sokuqinisekisa kwezinkulungwane esincane sokuthatha ngamanzi, esebenzisa ipampu yekhanda elikhulu le-50,000 psi, futhi isebenzisa i-5-axis articulation ngokushesha. Sekhuselekile ngokuphatha ngokuvalelayo kwe-130 mm/min, le makhina yayisikhangela ukuthi izihloko zokubeka ziyaphakathi kwe-+/-0.08 mm kuzonke izihloko zezinkulungwane eziningi, futhi yayadlula ukuthatha ngokuphatha kwezinkulungwane ezincinci zokuphatha emva kokuthatha.

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I-CNC Fiber Laser Metal Cutting Machine Laser amandla 1500w-6000w carbon fibre sheet cnc cutting

Ukukhetha isithuthi sencwadi esincane sokuthengiswa kuyizinkinga zokuphelela kwemisebenzi, isikhundla sezinkundla, nokubuyisela imali, ngakho kusiza ukuziqonda njani lezimashini zihlanganisiwe nezizindlela okuqondwa ngazo uChuang Yuan kusukela ngo-2003 emGiangsu. Indawo yethu yokuqala yahlanganisa ukuthuthukisa, ukuproducwa, nokuthengisa ngaphansi kwesibhalo esinye, oko kusho ukuthi isithuthi, isikhumba sokuthatha, isistimu sokuthumela amasiphi, nesikontrola se-CNC sihlanganisiwe nesizifundiswe kusodwa kabusha ngaphambi kokuthunywa. Ukuproducwa kususwa kwezinhlobo zezinkundla zokugxila ezinamandla, okwenzeka ngamashini ethu wokuprosesa amabhuloko amaningi nasezinkundla zokuprosesa, emva koko kufundiswa ngokujabula noma kufundiswa ngokuphelela ukuthi isikhundla sibe yilapho kufanele kuba ngokulingana ngokwe-0.02 mm ngaline metri. Isithuthi sokuphelela siproseswa ngamaplugi ephakeme nangamaphathi we-sapphire, emva koko kusebenza ngokuphelela kwe-50,000 psi ngama-8 ngokuproseswa kwezindawo zokuthola ukuthi kuyasebenza kahle, kufundiswa ngokuphelela kwezilinganiso zokuphelela kwe-pressure nesilinganiso sesikhundla sokugxila. Ngemuva kwalokho, isithuthi sencwadi esincane sokuthengiswa sithatha isampuli yokuphrofola: isithuthi sesithili esincane (20 mm), isithuthi sesilika (30 mm), nesithuthi sesitaniyamu (6 mm), nokuthi iziphumo zifundiswa kusomthwalo wokuphrofola owenziwe ngokuhlanganisa izinto zonke, okwenzelwa ngokuhlanganisa izinto zonke futhi kuthunywa ngaphansi kwesithuthi.
Ukuthintela imithombo yezwe kubathengi. Ukuthintela ngamandla amanzi engezansi kuthintela indawo ngokuthintela, akakho ngokuphatha, ngakho-ke indawo yokuqala iyaphila emphakathini yezwe 80 degrees Celsius futhi iyabuyela kuqinisekisa ukuthi iphinde ibe yisibonelo sakho. Kusuka ku-8 mm carbon steel, isikhundla se-4 kW nesikhundla se-0.8 mm sokuthintela sithintela ngokugcina kusukela ku-380 mm/min; kusuka ku-20 mm stainless steel, ngokugcina kusukela ku-95 mm/min; kusuka ku-30 mm marble, ngokugcina kusukela ku-95 mm/min. Ukuthintela kwe-garnet kufana ne-250 kuya ku-350 grams ngomzuzu, futhi ukuthintela kwemithombo yezwe ngomnyaka wokusebenza kusukela ku-shift yodwa kufana ne-USD 4,000 kuya ku-USD 6,000, oku kufana nokuthintela kwe-engineers bethu abasiza abathengi bakhombisa kabefore ukuthenga. Ukuthintela kwamandla kufana ne-12 kW kuya ku-22 kW, ngakho-ke isikhundla siyafanana nesikhundla sesayensi yezwe ngaphandle kokuthintela kwe-transformer emazweni amaningi.
Ukusebenzisa kwezizwe zonke kuyakha indlela yokuqala. Abathengi emazwe amaningi kunezimibili abasebenzisa i-small water jet cutter ethengwa kuthu kumaphuzu amahle: isithuthi saseKanada esibhacayela izigaba zasebrass kuzulwane, isithuthi saseItaly esihlanganisa amaphepha e-marble ekupheleni kwawo, isithuthi saseGermany esihlanganisa amabrikheti e-titanium, isithuthi saseAustralia esibhacayela amaphaneli we-aluminum e-12 mm yezithuthi zemoto, nesithuthi saseBrazil esihlanganisa amagasket e-steel e-10 mm. Ngisho noma yiliphi ilizwe, babeka izicelo zokuguqula: izinkampani zokubhaca ezinomthwalo wokugcina umoya okhulu kumaphuzu amahle, ukususa amandla nezinye izinto ezinomthwalo wokuhlanza kumaphuzu amahle, nokukhanya kokuvikela ngokuphelele kumaphuzu amahle okunye ngezindawo zokuhlamba. Sifaka lezi zintlobo zonke njengokwesiqhelo noma njengokwesikhetho, kodwa ngalesi ndlela isame platform iyasebenza kumakhasi e-architectural metal, kumakhasi e-countertop stone, kumakhasi e-automotive trim, kumakhasi e-gasket, kanye nemakhasi yoku-funda.
Ukuservisa kuyisikhathi esiphakade sokubona izinkampani ezihlukene. Konke okuqukethwe kwezithuthi zokusebenza zokugcina amanzi ngokupheleleyo kuzokwenzwa ngezincwadi zokuhlanganisa i-CE, inkinga yokuqinisa eya kumashumi mabili namabili, amabhuku wokusebenza nezilungiselelo zokusebenza ngisiNgisi, nokufikelela kwezifundo zokubona isikhathi sokusebenza ngokwesibonelo phakathi kwe-CNC. Sizokhala izinto zokusebenza ezingaphansi kwezindawo zokugcina ezinguququ zokugcina ukuthi izikhathi zokudlula zibe nzima. Ukufundisa kufaka isikhathi esinezinsuku ezimbili zokufundisa ngokwesibonelo futhi ukusiza kwezinye izikhathi ngemaili noma ngokubonana ngovidiyo. Ngeminyaka engaphezu kwezimbili nezintathu zokwenza izinto, isifundo sethu sifanele: ukuthenga imishini engeziwe yokugcina amanzi ngokupheleleyo eya kugcina ngokupheleleyo ngosuku lokuqala futhi ibe yisilinganiso esingaphansi eminyakeni emishumi elishumi yezinsuku zokusebenza ngasinye, ekusiza kwezinkampani ukuthuthukisa izindawo zabo zokuthengisa ngokwesibonelo.

Imibuzo Evame Ukubuzwa

Izinkambo zizingaphi ezingakwazi ukuziqeda umshini wokuzima kwamanzi okukhula ngokucacile?

Uzima konke okukhuluma kusukela ku-50 mm, kubantu kwe-stainless steel, i-carbon steel, i-aluminum, i-brass, i-copper, i-titanium, i-marble, i-granite, i-glass, i-ceramics, i-composites, ne-rubber. Ukuzima okuhlubiwe ngamanzi (cold abrasive cutting) akaboni izindawo zokuphatha kwezinto ezihlubiwe, ngakho-ke izilwane zokuhlubiwa nezinkambo zokuhlubiwa ziyakhula ngokuphelele. Izisindo zokusebenza zingaba ngu-380 mm/min kwi-carbon steel yoku-8 mm futhi ngu-95 mm/min kwi-stainless steel yoku-20 mm.
Umshini wokusebenza wokuvamile udinga indawo yezindawo zokusebenza engu-3 m x 2 m, kufaka umshini wokugcina amanzi (pump), isitayela, ne-cabinet yokudirekta. Ukusebenza kwezimali kuyi-12 kW ku-22 kW kwe-380 V nge-three-phase, 50 noma 60 Hz. Kukhomishwe ukuthi usebenze namanzi amahle futhi indawo yokugcina izinkambo zokuhlubiwa (abrasive) ingu-1.5 m x 1.5 m. Akukho foundation esithile esidingekayo ngaphezu kwe-concrete floor esifanayo.
Amaphakathi amahle ayathumelwa emva kwe-30 kuze kube-45 izinsuku ngemva kokuthenga, futhi amaphakathi amahle okwakhiwa ngokwezinye noma amaphakathi amahle okwakhiwa ngokwezinye okwakhiwa ngokwezinye ayathumelwa emva kwe-60 kuze kube-75 izinsuku. Yonke imishini iyabona isibonelo sesikhathi sokubona esikhathi sekhulu: isibonelo sesikhathi sokubona esikhathi sekhulu (24 months) kusukela kuyisibonelo sesikhathi sokubona esikhathi sekhulu, isibonelo sesikhathi sokubona (12 months) kusukela kuyisibonelo sesikhathi sokubona, futhi isibonelo sesikhathi sokubona sikhulu (lifetime technical support). Amadokhumenti aye-CE nezincwadi zokusebenza zaseNklishi ziyatholakala ngokufanele ngamashini amancane okukhupha amanzi okuthunyelwa.
Ukulungisa ngosuku lwesibili kuzoba ngemizuzu e-20: hlole umsindo wokugcina, hlola ityhubhu yokuhlanganisa, futhi qinisekisa ubukhulu bokwamanzi. Ityhubhu yokuhlanganisa iba yisikhathi sokubona emva kwe-40 kuze kube-80 amahora; izihlangothi zibona emva kwe-80 kuze kube-150 amahora. Izinkampani zokugcina ziyathola ngokuvamile i-USD 4,000 kuze kube i-USD 6,000 ngonyaka yomsebenzi wokusha, futhi ukusebenza kwamandla kuyavamile ngokuvamile i-15 kW, okuhlinzekile ukuthi izindlela zokusebenza ziyabona ngokuvamile.

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Ubufakazi Bamakhasimende

UDaniel Whitfield
Khupha izigama zokubhala zokubhala ngaphandle kokuthi kubhekwe ngokuthi kubhekwe ngokuthi kubhekwe

Sibuyisile i-water jet cutter encane ukuze sisebenzise ngokwanele kubhreysi amagama. Iyakhipha i-brass esine 10 mm ngemizuzu engu-210 ngomzuzu, noma kunjalo isebenza ngendlela efanele futhi akasenzi ukuguqula umbala, ibe yindlela yokuphatha +/-0.1 mm kumaphakade amancane. Ukuhlanganiswa kwamapaneli kushukume kusukela ku-60 ku-145 ngomnyaka, futhi sizilungise izimali zethu zokuqala zika-USD 3,100 ngomzuzu. Isikhathi sokubuyisa izimali sibuyiselwe ngeminyaka eyi-13, futhi isivumelwano sesikhubeka ngokuphendula konke okufunekayo ngomzuzu omunye.

Marco Bellini
Ama-Inlays Amatshe Aqondile Ane-Waste Encane

I-water jet cutter yethu encane iyakhipha i-marble esine 30 mm futhi i-granite esine 20 mm ngaphandle kokuchipha kwezinyathelo zokupolisha. Ukuchitha kungafana nokuthi kungaba phansi kuka-0.05 mm, futhi isoftware yokunesting isikhiphe isibhakabhaka kusukela ku-18% ku-7%. Ukugcina kwezinyathelo kushukume ngamashumi ayi-70, futhi sizithola izigaba zesikhumba sezinkundla zezindlu zokuhlala ezintathu ngonyaka yokuqala. Ukufunda kuzoba ngeminyaka miyane.

Thola Isilinganiso Samahhala

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imakhi ehlolayo amasintshane umvula omphakathi flow jet cutter ingxelo ye-machine yomvula omphakathi ingxelo ye-machine yomvula umvula omphakathi olusetyenziswa lokugcina amanufacturers we-waterjet umkhakha we-water jet cnc umkhakha we-industrial water jet cutting abahleli bamasikhombisa esithuthi sokugqibela ngamandla emfula umkhakha we-small waterjet imishini yokuqheka kwamanzi ngokuchaza kakhulu izindlela zokuqheka kwamanzi imishini encane yokugcina amanzi esithengiswa ukugqibela ngamandla emfula kweziqukethu i-Flowcut yamandla amanzi isitshixo sokugqaza amanzi ngokukhula kakhulu isithuthi sokugcina amanzi esincane se-CNC ukugcina amanzi kwezinhlobo imishini yokugcina amanzi ngokuchaza
Amashumi amabili eminyaka yokuqinisekisa ukwenza amashini okusebenza ngokuphelele ngasinye isikhumba

Amashumi amabili eminyaka yokuqinisekisa ukwenza amashini okusebenza ngokuphelele ngasinye isikhumba

Kwenzekile ngokusebenza ngokupheleleyo kwezindawo zokwenza izinto ngokupheleleyo emva kokuthiwa kwakho ngo-2003, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. yasendula ku-ndawo eyisisekelo yesayensi yokuzokufunda nokuzokuthengisa, ukwenza izinto ngokupheleleyo, nokuthengisa kwezwe lezinto zokuzokuthengisa ngokupheleleyo. Le ndawo yezinkulungwane ezimbili yokuqondisa izinto ziyisisekelo sokubeka kwezinye zezinto zokuzokuthengisa kwe-WETAI zokuthengiselwa kusuka eZulwini. Kungafani nabezithengisi bezemakethe abathengisa kuphela izibhalo zokuzokuthengisa zokunqamuka, sizihlalela ukuthi sibeke isikhundla esipheleleyo ngokwenza izibhalo zethu zokuzokuthengisa ngokupheleleyo kwezinhlobo zokuzokuthengisa zethu zokuzokuthengisa kwezinhlobo zokuzokuthengisa zethu, ukuzokuthengisa izibhalo zokuzokuthengisa zokuzokuthengisa, nokuzokuthengisa izibhalo zokuzokuthengisa zokuzokuthengisa kwezinhlobo zokuzokuthengisa zethu zokuzokuthengisa kwezinhlobo zokuzokuthengisa zethu zokuzokuthengisa. Ukuvikela ukuthi kubhekwe ngokupheleleyo, konke okukhona kwezinhlobo zokuzokuthengisa kuyabhekwa ngokupheleleyo futhi kuyabhekwa ngokupheleleyo ukuthi kubhekwe ngokupheleleyo ngokupheleleyo kwe-0.02 mm ngameter.
Ukukhupha Okubomvu Kukhuselela Imiphumela Yemithombo Futhi Ukulawula Imali Yokugcina

Ukukhupha Okubomvu Kukhuselela Imiphumela Yemithombo Futhi Ukulawula Imali Yokugcina

I-WEITAI yomkhukhulu wamanzi omncane okufunwa kuthi sithengisa kuyisebenzisa indlela yokuqondisa yamanzi engeyona ngqimba, indlela espezifiki yokugqibela emhlanweni engapheli, engakwazi ukubuyisa, ukuguqula umfanekiso wokuphatha, noma ukugqibela kwesikhathi sokusebenza. Ngoba isikhathi sokusebenza sesiqhakatha sikhuphuka phansi kwe-80 degrees Celsius ngaso sonke isikhathi sokugqibela, i-titanium yase-6 mm yesikhephe sokuzilonda isigaba sakho sokugqibela, i-brass yase-10 mm yezindawo zokusebenza isigaba sakho sokugqibela sokubonakala ngokujulile, futhi i-marble yase-30 mm eya kubonakala ngokujulile isigaba sakho sokugqibela sokubonakala ngokujulile ngaphandle kokugqibela kwe-micro-cracking. Ngakho-ke, abasebenzi bokuzilonda bakhuphuka ngokuphelele izinkampani zokugqibela eziningi njenge-annealing yesebenti, ukugqibela kwezinto ezingabiyo, nokugqibela kwezinyathelo zokugqibela, ukunciphisa izindleko zokugqibela ngokuphelele ngo-20 ku-35 percent kunye nezinkampani zokugqibela zase-laser noma zase-plasma zokusebenza kwezinto ezinamandla kwezinhlobo zokusebenza. Iyasebenzisa ipampu yase-4 kW eyayisisekelo yokugqibela eyayisebenza ngokushesha, eyayinika amapressure ase-30,000 ku-50,000 psi yokugqibela.
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