Amashini we-CNC Drill EDM | Ukusebenza kwezikhala zemicro kanye nezinkulungwane zokuphakama

Zonke Izigaba

Amathikathi Ama-Cnc, Amathikathi Ama-Edm, Nokuthuthukisa Ukudlula Kwemikhala Eminkanani Kwezinye Zokudlula Ngokupheleleyo, Futhi Ukudlula Kwemikhala Yezinye Zokudlula Ngokupheleleyo

Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenzisa i-Cnc Drill Edm systems eminyakeni yase-2003, ngokudibanisa i-servo-controlled electrode feed ne-high-frequency pulse generators ukuze kuboneke isikhombisa sesikhala esincane esiphakathi kwe-0.15 mm kanye ne-3.0 mm futhi ukuthola ukuphatha kwe-die-sinking ngendlela efana ne-+/-0.005 mm. Emasithili we-mold, emasithili we-aerospace apho kusukwa izikhala zokuhlisa amaphoyinti, kanye nemisithili yezixhobo zemihlambi, i-Cnc Drill Edm machines yethu isula i-tool steel ephakathi kwe-60 HRC ngaphandle kokubona izikhala zokubuyiselwa (recast layers) eziningi kune-5 microns. Isikhulu sethu esinezimetro ezingama-12,000 square sengenisa izinkampani eziningi kune-480 ngonyaka, futhi isikhombisa sonke sisidla isikhathi sesi-72 hours ngokugcina ngokuphambuka phambi kokuthunyelwa. Ngokulingana nesikhombisa sezinhlobo zokusebenza ngokwesibonelo, i-Cnc Drill Edm platform yethu isula ukusebenza kwe-electrode ngama-32%, isiza ekuphakamiseni kwesikhathi sokusebenza kwezikhala ezincane ngama-41%, futhi isula isikhathi sokuvulwa ngama-28% ngokusebenzisa i-automatic tool changers kanye ne-CNC rotary axes. Izingozi ezingama-20 noma zingaphezu kwalokho zisebenzisa lezi zinhlobo zezixhobo, kubanzi kuGermany, Turkey, Vietnam, kanye noBrazil.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Amathuba okudrila kwe-Cnc, ukudlula kwe-Edm, nokukhupha izikhumba zokuhlisa amandla esibhamu sokugqibela esinomthwalo we-0.2 mm ngokuthi sibeke ku-‘Turkish Aerospace Supplier’

Umthunywa wamaphakathi we-aerospace e-Turkey wadinga ukudrila kwe-Cnc kwe-Edm okubalulekile kwezikhumba zokuhlisa amandla esinomthwalo we-0.2 mm kwezibhamu zokugqibela ezinamandla amaningi emithwalo yase-Nickel, apho ukudrila kwe-laser kwenza izikhumba zokuhlehlisa. Siyabeka isistimu yesibhamu sokudrila kwe-Cnc kwe-Edm esinezinkambo zezikhumba ezingu-5, nesigaba sesikhumba sokudlula se-400 A, isigaba sokudlula kwezikhumba esihambisana, kanye nesigaba sokulungisa ngokuzimela. Isistimu siphumela ekuphakanyiseni kwemilinganiselo yomthwalo weshikhumba kwe-0.2 mm ngokulinganisa ngokuphelele +/-0.008 mm kuzo zonke izikhumba ezingu-1,800 ngasibhamu, siphula umthwalo wokuhlehlisa kwenziwa ngaphezu kwe-4 microns, futhi siyakhupha isikhathi sokusebenza kwezikhumba ngokuphelele ngo-35%. Isikhathi sokudlula kwezikhumba siphula kusukela ku-95 sekondi ku-61 sekondi ngasikhumba, futhi isivikhi sokufa siphula kusukela ku-7.2% ku-1.4% ngokuqala kwezinsuku ezingu-3. Umthunywa manje uyasebenzisa izikhumba zokudrila kwe-Cnc kwe-Edm ngamashishi amathathu ngosuku futhi uyathumela izibhamu ezisemiselwe ku-‘European engine integrators’.

Ukudrila kwe-Cnc kwe-Edm kusolve ukudlula kwezikhumba ezide zezinye izinhlangano zokusebenza kwe-medical e-Germany

Umphakeli wemithombo yezempilo emazulwini waseJalimani wadinga amaphuzu e-0.35 mm kumaphuzu e-316L esikhumba sesiliva esingasemthwakathini, nesilinganiso sesihe sokuqala kusendleleni sokuphakama:isibonelo 18:1. Ngokusebenzisa i-Cnc Drill Edm yenkampani ethu nesifushane se-dielectric esihlukene kakhulu nokuguqula kwesikhumba esihlukene kakhulu, umsebenzi wabona ukuthi isikhumba siyaphakama ngapansi kwe-0.01 mm futhi isikhumba sesihlukene kakhulu sika-Ra 0.32 microns. Isiphumo sokuproducwa sakhuphuka kusukela ku-1,050 ku-1,620 emaphuzweni ngomshini, ngakho-ke ukusetshenziswa kwe-electrode kushukuma ngo-29%. Umkhungisi waphumelela kwe-ISO 13485 kwezinhloso zokuphatha ngokwesikhathi esikade, futhi manje wasebenzisa izinkampani ezimbili zokudla kwe-Cnc Drill Edm kumshini wakhe wocwaningi.

I-Cnc Drill Edm iyenhance isiphumo sokuproducwa kwe-die esihlukene kakhulu kwezindawo zokugcina emazulwini waseVietnam

Indawo yokuqala yokugcina emhlabeni wase-Vietnam yayisemthwakathini ngamaphakathi okugcina angu-62 HRC, apho i-Cnc Drill Edm engcono yayibhiza ukuchitha kwezinye zezinye futhi yayidinga ukubuyisela kusukela kusukela. I-Cnc Drill Edm yethu, eyisikhiwe ngokusebenzisa ukulungisa kwesikhathi sokuphuma kwezindawo nokubeka kwezindawo zokuzihlukanisa, yayisivumela ukuthi isikhathi sokuphuma kwezindawo sibe senzima futhi yayinciphisa ukuchitha kwezinye zezinye. Isikhathi sokuhlela amaphakathi sokugcina sanciphe kusukela ku-14 iminyaka ku-6 iminyaka, ubude bokusebenza kwamaphakathi kunciphe ngu-46%, futhi izindleko zokusebenzisa izinkampani zanciphe ngu-USD 38,000 ngonyaka. Indawo yokuqala manje iyasebenzisa abasebenzi basebenzi bokugcina kwe-automotive harness ngokuthi ibe yisikhathi sokufika ngokuphelele ngu-99.1%, isebenzisa i-Cnc Drill Edm njengendlela yokuqala yokugcina amaphakathi. Isihloko Sesithili: Zama Ukubuka I-Cnc Drill Edm Zethu Nezinhlangano Zokusebenza Ngokuphelele

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Taizhou Chuang Yuan Machine Tool Co., Ltd. iyathandaza ukusebenza kwe-Cnc Drill Edm njengendlela yokuphatha isikhephe, ukuthembeka kwe-servo, nokubhekiselela kwezindlela zokusebenza. Ngokwe-2003, indawo yethu eJiangsu ibhindelela umsebenzi wokuzilonga, ukuproducwa, nokuthengisa ngaphansi kwesibalo esinye, ekuproduceni i-Cnc Drill Edm systems, i-EDM machines, i-machining centers, nezinkampani zokuprosesa izindawo ezide kunezizwe zokuthengisa ezingu-20. Yonke i-Cnc Drill Edm iyadlala ngemvume yomthwalo wemithi yomthwalo ophakathi, okuyisikhathi sokufika kwezinsuku e-90, emva koko kusetyenziswa i-finite-element analysis ukuze kuvalelwe ukudonsa kungapansi kwe-0.8 microns ngokuthi kusetyenziswa ukudonsa okuphezulu. I-spindle head iyagqibwa emkhaya okuphakathi kokuchitha isikhephe, okuphakathi kwe-20 +/-1 degree Celsius, futhi yonke i-assembly iyajwayeleka ngelaser interferometer ukuze kuvunyelwe ukuthembeka kwe-positioning ngokulinganayo kwe+/-0.003 mm nokuphinda kuphinde kwe+/-0.001 mm. I-pulse generators zethu ziyathumela i-current ephakeme kwe-600 A nge- adaptive discharge waveform control, okukhuluma ukusebenza kahle kwe-Cnc Drill Edm kwezindawo ezincinci zokudrill ngokulinganayo kwe-0.15 mm futhi kwezindawo ezinkulu zokudonsa kwezinto zokwenza amathuba (die-sinking) kwezinto zokwenza amathuba okuphakeme kwe-60 HRC. Ukuproducwa kuyasebenza ngokusebenza kwezinyanga e-7: ukuphakama kwezinto zokuproducwa nokususa isikhephe, ukuprosesa kahle kwezindlela zokugcina, ukugqibwa kwezinyanga zokuprosesa kwezinto zokuphakama, ukugxilwa kwezinto zokuprosesa kwezinto zokuphakama, ukuphakama kwezinsuku e-72 ngokuphakama kahle, ukubonisa ukuthembeka kwezindlela zokuprosesa, nokuphakama kwezindlela zokuprosesa kwezinto zokuphakama. Emhlabathini wokuproducwa, abatekhnisi bavula i-5S management futhi bavula izinhlamvu zokuthembeka kwezinto zokuphakama zonke, futhi ukubonisa okugcina kuyasebenza ngokusebenza kwe-ISO 230-2 kanye ne-VDI 3441 ukubonisa ukuthembeka kwezindlela zokuprosesa kanye nokuthembeka kwezindlela zokuprosesa. Kuleli gama elikhulu, i-Cnc Drill Edm machines zethu ziyasebenza kwezindawo zokwenza amathuba kweGermany, abasemthwakweni bokuprosesa kwezinto zokuprosesa kweTurkey, abasemthwakweni bokuprosesa kwezinto zokuprosesa kweVietnam, kanye nezindawo zokuprosesa kwezinto zokuprosesa kweBrazil. Kulezi zindawo, abasebenzi bakhuluma ukuthi bafuna ukuthola ukuthola kwezindawo ezincinci ngokulinganayo kwe-41%, ukuthola kwezinto zokuphakama ngokulinganayo kwe-32%, kanye nokuthola kwezindawo zokuphakama ngokulinganayo kwe-28% emva kokuguqula kwe-Cnc Drill Edm platform yethu. Sihambisana nabo ngokusebenza kwe-English-language HMI, ukusiza kwe-remote diagnostic, kanye nokuthumela izinto zokuphakama ngaphansi kwezinsuku e-48 ukuze kuvunyelwe ukuthi kusenziwa. Ithimba lethu le-engineering liyasebenza ngokusebenza kwezindawo zokubonisa ukuthi kusenziwa kahle, kubonisa ukukhetha kwezinto zokuphakama, ukuxhuma kwezinto zokuphakama, kanye nokuhlela izinhlobo zokuphakama kwezinto zokuphakama njenge-SKD11, H13, carbide, kanye ne-Inconel 718. Lokhu kucatshangelwa kahle kusiza ukuthi yonke i-Cnc Drill Edm system iyathola ukuthembeka kwezinto zokuphakama, ukuthembeka kwezinto zokuphakama, kanye nokuthola kwezinto zokuphakama kwezinto zokuphakama kwezindawo zokuphakama zezizwe ezinkulu.

Imibuzo Evame Ukubuzwa

Izinto ziziphi ezinokusebenziswa ngokuphelele ngomkhombisi we-Cnc Drill Edm?

Izisistimu zethu zesikrini se-Cnc Drill Edm zihambisana nezinkulungwane zezinkampani zokusebenza izinkampani ezikhanyayo okungenani kwe-60 HRC, izinkampani zezinkampani, i-Inconel 718, izinkampani zezitayiniyamu, kanye nezinkampani zezistayiniyamu 316L. Igenerator yemiphasi yokuqiniseka iyakubeka imiphumela yekhankheli ngokuphelele kuzonke izinkampani, ekugcinile ukuthi umkhawulo wemikhawulo eminyane kuyisibalo sokuthi +/-0.008 mm futhi amakhawulo okuvula akhona phansi kwe-5 microns. Lokhu kwenza i-Cnc Drill Edm isithembiso sokusebenza kumikhawulo yokuhlisa amaqhwa, amaphutha esifundo, kanye nezinkampani zokudlala.

Ukuthi i-Cnc Drill Edm ithuthukisa njani ukuproducwa kwezinkampani kanye nezinkampani kulokho okwenziwa ngokusebenzisa ukudlala okwesikhathi?

I-Cnc Drill Edm ichitha izinkampani ngokusebenzisa ukuthi kusenziwe ukuchitha kwemikhawulo yekhankheli, ngakho ke ikhuluma izinkampani ezikhanyayo ngaphandle kokusebenzisa amandla okudlala noma ukuchitha kwezinkampani. Kukusebenzisa ukudlala kwezinkampani kanye nokudlala kwezikhawulo eminyane, abasebenzi bethu bafumana ukuthi kubhekene nokuthuthukisa kwe-41% kwezikhawulo eminyane, ukuthuthukisa kwe-32% kwezinkampani zokudlala, kanye nokuthuthukisa kwe-28% kwezikhawulo zokuhlela. Izikhawulo zokurepaira izinkampani zizishiyile kusukela ku-14 iminyaka ku-6 iminyaka kumazwi okutholakele.

Ukuthi ubafileyo njani kanye nokufundisa njani ukuthi i-Cnc Drill Edm ibe yilokho okufanele ukwenziwa ngokufakwa?

Sisikhipha isilayishu se-English, ukulungisa izinkinga ngokuphuma kwe-intanethi, ukulungisa kusendleleni, nokufundisa abasebenzisi ngokukhetha amaphutha, ukulungisa isikhathi sokusebenza kwe-dielectric, nokuhlela izinto zokusebenza. Amaphutha atholakala ngemihla emibili, futhi abengineyisi bethu bakhuluma nge-ISO 230-2 ukuvumela ukuthi isistimu yakho ye-Cnc Drill Edm ibe yisilinganiso sokusebenza ngokushesha.

Ungakwazi ukwenza izinkampani eziningi zokugcina ngokuphelele kwezinkampani ezingcono kwezinkampani ezide?

Yebo. Ngokusebenzisa ukulanda kwe-dielectric okuphelele kanye nezinhlobo zezinkampani zezincalasi, izimboni zethu ze-Cnc Drill Edm zifika ekupheleni kwezinkampani zokugcina ngokuphelele kwe-18:1 noma ngaphezulu kwezinkampani zokugcina ngokuphelele kwe-0.01 mm futhi isikhathi sokugcina siphakathi se-Ra 0.32 microns. Lokhu kusiza kubhizinisi yezinkampani zokugcina, izinkampani zokugcina kwezinkampani zokugcina, kanye nezinkampani zokugcina kwezinkampani zokugcina.

Uyakwenza kanjani ukuthi isistimu se-Cnc Drill Edm siyisilinganiso kabefore ukuthunywa?

Yonke yonke ye-Cnc Drill Edm ibhala isikhathi esisodwa sokuqhubeka kwe-72 amahora, izimboni zokubheka ukuthi iphakeme ngelaseri ngokuphelele kwe-+/-0.003 mm, nokuzama kokukhetha umsebenzi wokugcina okwesifundazwe. Sibhala iziphumo ngokulingana nezindlela ze-ISO 230-2 ne-VDI 3441, futhi sithumela ngeziripholi zokubheka ukuze abathengi baseNingizimu Afrika bakhombise ukuthi ubungakanani buhambisana ngokuphelele lapho bafika.

Izihloko Ezihlobene

Dec

Ukucubungula izici zomshini wokusika izintambo ze-EDM

Bheka Okuningi

Jul

Kungani imishini yokuqala yemoduli iyisivumelwano esheshelayo wezindlela zokwenza amaspring ahlukeneyo

Amaphuzu okuproducwa kwezinhlangano zokufakwa kwamaspring okuzenzakalela ngokuphelele Imfundo yokuqala yamagama emetal yokufakwa kuyasebenza ngokuphelele ngamathuba amahlukeneyo noma ngokubhalwa kwezindawo ezihlukeneyo. Amakhaya amaningi okuproducwa ayidinga ukufakwa kwezindlela zokwenza amaspring ...

Bheka Okuningi

Jul

Yini imisebenzi yokuqala emuva kokuthengisa okufanele abasendleleni bezinkambo zokudrila zokuphatha izinkambo zokudrila eziyisilungelo esebenza kahle?

Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...

Bheka Okuningi

Aug

Kungani imishini yokuqondisa eminingi yokugcina izindlela zokuproducwa kwezimithombo nezinto ziyifuna ngokuthi zihlale kuzindlu zokuproducwa

Ukuhamba kwezinkinga ezinkulu zezindawo zokuproducwa ngokwesibini Ukusebenzisa isikhululo sokuproducwa esisodwa kusukela kubizwa njengokuthi kuyaphakamisa amaphepha amashumi amabili ngokujikeleza, ikakhulu xa kuchazwa ukuproducwa kwezindawo ezinkulu, nokuthi kuzinani okuncane. Iz...

Bheka Okuningi

Ubufakazi Bamakhasimende

Klaus Reinhardt, Umphathi wezinhlangano, Jalimane

I-Cnc Drill Edm yadlula isikhathi sokugcina emicroni yethu kabili ngaphandle kokukhupha ubungakanani

Sithumele isikhululeko se-Cnc Drill Edm ukugcina izihole zokuhlisa amanzi e-0.25 mm emasikeni ethile. Isikhathi sokugcina sakhuphula kusukela ku-1,050 ku-1,620 izihole ngosuku lwesikhululeko, futhi ukugcina kwemphakathi kushukuma ngo-29%. Isigaba sakuthi sakhuthaza ukuthi kwenziwe ukuguqula izinto ezithile ngomzuzu omunye. Isivinini sethu sijwayele ngamanje eminye engu-1.5%, futhi sithenga isikhululeko esinesibili.

Nguyen Van Minh, Umphostolo wezinkampani zokufaka amashini, i-Vietnam

I-Cnc Drill Edm yashintsha isikhathi sokugcina kwe-die kusukela ku-14 imizulu ku-6 imizulu

Indawo yokuqinisa yethu iyasebenza ngamadhiyi e-62 HRC, futhi imishini ye-Cnc Drill Edm yasimisa ubukhulu bokugcina kwezinyathelo ngokushesha. Isikhathi sokuphatha kwakwakhiwa kusuka ku-14 emasuku ku-6 emasuku, ubukhulu bokusebenza kwamashini akhulula ngama-46%, futhi amasosha okufaka amashini ngomnyaka wabuyela ku-USD 38,000. Umphostolo wokusiza uyakhula ngokushesha futhi uyisipho sesayensi.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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Ukuqinisa kwe-Cnc Drill Edm nokulawula ukuthwasa kubeka ubukhulu bokubuyela phansi kwe-micron

Izisistimu zethu zesikrini se-Cnc Drill Edm zihlanganisa isibasisi sezinkokhelo ezingakade ngeminyaka eyisigwili, isithembiso esisodwa ngokwezinkinga zokugcina, nokukhulisa ukuthi isikhombisa sokubeka kuyisikhombisa sokubeka kwe-+/-0.003 mm nokuphinda kuphinda kwe-+/-0.001 mm. Uma kufakwa amaphuzu amancane kusuka ku-0.15 mm ku-3.0 mm, isikhombisa sokugcina kuyasibeka kahle, kubeka ubude lwesikhombisa sokubeka lwaningi kune-5 microns futhi ukungafani kwesikhombisa sokubeka kungapansi kwe-0.01 mm kumathuba okubeka kwe-18:1. Kukuproducwa kwezinkokhelo zokuhlisa izinsuku zezindlu zokuhlanza kwezindlu zokuhlisa, lezi zizindlela zilawula ukugcina kwezinkokhelo futhi zihlula ukuthi ukuphatha kwe-98.6%. Kukuproducwa kwezinkokhelo zokuhlisa izinkokhelo zokuhlisa ezinamandla angu-60 HRC, ukugcina kwezincwadi zilahleka futhi isikhathi sokurepaira izinkokhelo zilahleka kusuka ku-14 emasuku ku-6 emasuku. Isiphephelo sesikhombisa se-Cnc Drill Edm sonke sibekwa emkhaya ophakathi kwe-20 +/-1 degree Celsius futhi sivumelwe ngolaser interferometer kabefore yisikhathi sokuburn-in esingu-72 amahora. Lokhu kukhulisa ukuthi ukubeka kwezinkokhelo nezinhlobo zokubeka kuzo kuyakhulisa ukuthi abaprofesiwe baseJalimane, baseTuruki, baseVietnam, nabaseBrazil bavuma nesikhombisa se-Cnc Drill Edm sithi sibonakaliswe ngokuphinda kuphinda nokuthi sibonakaliswe ngokuphinda kuphinda.

Ukuqonda kwe-Cnc Drill Edm, Ukuthengisa kwezinkulungwane zokusebenza nokunciphisa ukuthengiswa kwezinkulungwane zokusebenza ngalinye

Ukuthengisa kwe-Cnc Drill Edm kuyidependa kubukhulu bekuphuma kwezinkulungwane zokusebenza nokuphatha kwezinkulungwane zokusebenza, futhi indawo yethu iyabuyeza lombili. Amageneratho wezinkulungwane zokusebenza ezihigh-frequency eziyakhiwa ku-600 A peak current, amachanger amahle asebenzayo, nezinkulungwane zokusebenza zezinkulungwane zokusebenza ziyanciphisa isikhathi sokungasebenzi, sibuyeza ukuthengisa kwezinkulungwane zokusebenza ngalinye ngo-41% futhi sibuyeza isikhathi sokuseta ngo-28%. Ukuthengisa kwezinkulungwane zokusebenza kucaphuka ngo-32% ngokuphatha kwezinkulungwane zokusebenza ngokuphelele kanye nokuthintana kwezinkulungwane zokusebenza, okuyisibonelo sokuthengisa kwezinkulungwane zokusebenza. Umthengisi wemithombo yezincwadi e-Germany wabuyeza ukuthengisa kwezinkulungwane zokusebenza kusuka ku-1,050 ku-1,620 ngalinye ngomshini wokusebenza, futhi ukuthengisa kwezinkulungwane zokusebenza kucaphuka ngo-29%. Umthengisi wemithombo yezincwadi e-Turkey wabuyeza isikhathi sokudlula izinkulungwane zokusebenza kusuka ku-95 seconds ku-61 seconds ngalinye. Lokhu kubuyeza ngokuphathelene ngenxa yokuthi yonke imithombo yokuqonda kwe-Cnc Drill Edm ibuyela emva kwezinkulungwane zokusebenza zokusebenza zokufana ngamahora angu-72 kanye nokuphatha kwezinkulungwane zokusebenza zokusebenza ngokuphathelene nomthengisi ngaphambi kokuthunywa. Kuma-factory osebenzisa amashini amathathu, ukuchazwa kwezinkulungwane zokusebenza ngokushesha, ukuphatha kwezinkulungwane zokusebenza ngokude.