Amaslithe Ayesilwa | Amaslithe Okupheleleyo Okuphakathi Kwamaphuzu 1600mm

Zonke Izigaba

Amaslittha ezenkulu ezinamandla okukhetha ngokupheleleyo kufuneka kuthengiswe nesivumelwano sesikhathi esifanayo

Kodukhomba izilitha zokuphatha isitayile, kufanele ube nempilo yokuqonda ukuphatha amakholi okukhulu. I-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyaphakha izilitha zokuphatha isitayile ngokuphelele since 2003, ibhiza amasentha okusebenza esitayile, abasebenzi bokubhala emakhonkweni, nababhali bamaculi wokwakha emazwe angu-20. Izilitha zethu zokuthengwa ziyakhelwe ukuphatha isitayile esinabantu boku-0.2–6.0 mm futhi ububanzi bakho bungaba ngu-1,600 mm, nokuvula kwesikhathi sokulitha ngu-30–120 m/min, nokuhamba kokubanzi ngu-±0.05 mm. Kusukela ekuseni lomzuzu wokusebenza wokugcina, ilitha yethu iyaphatha amathonsi angu-120–180 kusukela ekuseni lomzuzu wokusebenza wokugcina, isitayile esisihlukile, esisibhakabhaka, nasezinc, isikhipha isibhakabhaka sesihlukanisi kungaba ngu-0.02 mm. Kusukela e-Turkey, siyathumela ilitha yokuqhubeka ngamandla engu-1,600 mm eyakhiwe ngokuphelele, eyakwakha ukuphatha kwezinsuku ngokuphakeme ngama-35% futhi iyakhipha isikhathi sokuguqula amakholi ku-miniti eyi-8. E-Mexico, umsupliya wokubhala emakhonkweni uyasebenzisa izilitha zethu zokuthengwa ukulitha isitayile esinabantu boku-0.8 mm esinamandla aphelele, nokuphakama kwezinhlobo zokubhala ngu-99.8%, okukhipha isikhipha ngama-22%.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Isivikhiwe saseTurkiya sokusebenza emetali siyongeza ubukhulu bawo ngamashilitha wezilayi zokuthengiselwa e-1,600 mm

Isikhuba esiphambili sekholi yamaphutha emithambo yase-Istanbul sasifundwa ngokuphakeme kwezidingo zomkhakha wezinkampani zokusebenza ngokuphelele amaphutha ayo ayesiliva ezigalvanisiwe, okuyizinkinga ezingu-0.5 mm kuze ne-3.0 mm ngokubanzi, kodwa izinhlayiya zayo zezinye zazisemthwakweni ngezinkinga zokusebenza ngokuphelele nokungasebenzi kahle. Ukuze kuzwakale lezi zinkinga zokusebenza, isikhuba sasimisa imali kusilitta yamaphutha yase-Taizhou Chuang Yuan eyenzelwe ngokuphelele, eyenziwe ngokuphelele ngokugcina i-1,600 mm. Yenzelwe ukuhlanya ngokuphelele kumsebenzi wakho wokusebenza, umgqa wokusilitta uyasebenza ngokuphelele ngokushesha okuphelele kwe-100 m/min futhi uyabagcina izibandla zokubandla ngokuphelele kwe-±0.05 mm. Emva kokugcina ngokuphelele kwezindawo kanye nokufundisa abasebenzi ngabantu abakhulu bethu, ukuphakama kwesikhuba sokuprodukha ngusuku sasigcina kusukela ku-90 tons kuze ne-140 tons. Ngaphezu kwalokho, ubukhulu bokusilitta kubhekise kubuthelela kwezibande kanye nezinkinga zokubonakala kwezinye izinyathelo, futhi kubhekise kubuthelela kwezinkinga zokubonakala kwezinkampani ngokuphelele kwe-40%.

Umsebenzisi we-automotive wase-Mexico awususa i-scrap ngokusebenzisa i-steel slitters eziqinisekileyo zokuthengiswa

Isikhungo sesikhathi se-automotive esiphakeme kwi-Monterrey, e-Mexico, sifuna izinkampani zokuprosesa ezinqinisekileyo zokuthatha i-coils zesi-steel esiphakeme sokubhala 0.8 mm ukuze zibhale amaphuzu amancane angu-150 mm ngokuncane kwe-burr yendlela yokugcina ukuze aqinisekise amaqiniso amakhulu ayezinkampani zase-automotive. Ukuze aqinisekise lezi ziqiniso ezinkulu, isigaba sethu sekunyuswa kwesayensi sisiza ngokuthenga i-steel slitter eqinisekileyo ene-system yokuqinisekisa ukulinganisa umthelela ngokuzenzakalelayo ne-cassettes zokuguqula ngokushesha. Le makhini yayisiza kakhulu ngokuthenga ukulinganisa okuphakeme kwe-99.8% kuzo zonke izikhathi zokusebenza, futhi yayisebenza ngokuphelele ngokulinganisa okuphakeme kwe-90 m/min. Ngokwesibonelo senkathi leyo eqinisekileyo, isikhungo se-Mexico sasiza kususa i-scrap yemvelo ngokuphakeme kwe-22%, futhi sasiza kususa izinkinga zokusebenza kwezinye izikhungo zokusebenza. Manje isikhungo sisebenza ngamashishini amathathu athiyanayo ngokuphelele.

Umphathi wezinkundla zase-India uvuselela ukuphakama kwezindlela zokusebenzisa izilitha zezinkundla ngokusebenzisa izilitha zezinkundla zokuthengiselwa zokwakha

Umphathi wamakhonkothi wokwakha amaphuzu ase-Pune, e-India, wadinga isivuno sokusebenzisa izilitha ezinkulu ukuze zisilithwe ngokuphelele i-coils yezilitha zokwakha eziyisilithwe ngokuphelele (2.0 mm) ku-1,200 mm ngokuphelele kubukhona kwezinkundla zokwakha. I-Taizhou Chuang Yuan yavumela isivuno esikhulu sokusilitha nokuthatha isilinganiso esikhulu sokuzilitha ngokuphelele, esinokusebenza ngokuphelele ngemitha eyisikhombisa 120 tons ngemihla yokuqala yokuqala (8-hour shift), nesikhathi esincane sokuguqula i-coil esingaba ngu-8 minutes kuphela. Ukuphakama kwesikhathi sakudala kwenziwe ngokuphelele ngokuphakama kwe-35%, okuvumela umphathi ukuba aphinde akwazi ukufika emazwe amasha.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa

INDABA YOKUBUKA

Ifektri Isitolo esidayisa yonke impahla DS703A CNC EDM Umshini Wokubhoboza Imigodi Encane ye-edm umshini wokuDla iSuper Drill

INDABA YOKUBUKA

I-heavy duty flat bed cnc lathes kanye ne-automatic tool change lathe machine yesikhungo sokuphendula insimbi

INDABA YOKUBUKA

Ukunemba okuphezulu Umshini Wokubhoboza Imbobo Ovundlile Ovundlile kanye Nomshini Oyisicefe TK2120

Amaslithe wezilayile ezithengiselwa kusuka ku-Taizhou Chuang Yuan Machine Tool Co., Ltd. ayiziphumo zeminyaka emibili yokuqhubeka kwezinhlangano zokwenza amashini okuphepha ngokuphephile. Kuthengiselwe ngo-2003 e-Taizhou, Jiangsu, iChina, sibhala njengomkhakha wokwenza izinto ngokuphephile, okuphatha ukuthengisa, ukuzenza, nokuthengisa. Amaslithe wezilayile ezithengiselwa kuthi akhethwe ukuthi zihambisane nezidingo zezindawo zokusebenza nezilayile, izindawo zokuphepha kwezilayile zezimoto, izindawo zokwenza iziphepha zokwakha, kanye nezindawo zokwenza izinto zokusebenza ngaphandle kwesizwe sonke. Umsebenzi wokuzenza ubegina ngokuphephile ngezilayile eziningi, futhi isikhungo sokubhekana nesikhungo sokuphepha kusukela ekupheleni kwesikhungo sokuphepha, ukuhlinzekisa ukuthi kunezinhlobo zezilayile eziningi. Sisebenzisa i-CNC machining centers ukuzenza iziqondiso esizingekile zokuphepha, iziqondiso zokuphepha kwezilayile, kanye nezinqamulelo zokuphepha, ukufumana izinkampani zokuphepha ngokuphephile kwe-±0.05 mm. Isilayile esinguqukile sishaya isikhungo sokuphepha kanye nesikhungo sokuphepha kusukela ekupheleni kwesikhungo sokuphepha, futhi sishaya isikhungo sokuphepha kusukela ekupheleni kwesikhungo sokuphepha. Amaslithe athi asihamba kusukela ku-0.2 mm kuya ku-6.0 mm, kanye nezintlobo zokuphepha kusukela ku-1,600 mm, kanye nezintlobo zokuphepha zokukhetha kusukela ku-12 mm. Izinhlangothi ezibalulekile zivela kwi-automatic edge guidance, izinqamulelo zokugcina ngokushesha, kanye ne-PLC control nesikhungo sokubhekana ngaphandle kwesizwe. Kusukela kwezindlela zokuthengisa, amaslithe wezilayile ezithengiselwa kuthi asihamba kusukela ku-120–180 tons ngokuphepha kwe-8-hour shift, nesikhungo sokuphepha sokuburr height ngapansi kwe-0.02 mm, kanye nokuphepha kwezintlobo zokuphepha ngokuphephile kwe-±0.05 mm. Ngaphandle kwesizwe, sithengisa kusukela ku-mazwe angu-20, kubalulekile kwe-United States, Germany, Turkey, Mexico, India, kanye no-Vietnam. Kwe-USA, indawo yokusebenza yasebenzisa amaslithe wezilayile ezithengiselwa kuthi ayisebenzisa izilayile zokuphepha kwe-aluminum zokuphepha kwe-0.5 mm ngokuphepha kwe-110 m/min, ukufumana ukuphepha kwe-99.5%. E-Germany, umthengisi wezimoto uyislithe izilayile zokuphepha kwe-stainless steel zokuphepha kwe-1.0 mm ngokuphepha kwe-99.8%, ukuncima ukuphepha kwezilayile ngokuphepha kwe-18%. Kwe-Vietnam, umthengisi wezilayile zokuphepha wabiza ukuphepha kwe-30% emva kokuthengisa isilayile sakithi sokuqala sokuphepha kwe-1,250 mm. Amaslithe wezilayile ezithengiselwa kuthi asihamba kusukela kwe-cold-rolled, galvanized, stainless, pre-painted, kanye ne-silicon steel. Sisiza ngokuphephile ngokuphephile, kubalulekile kwezindlela zokuthengisa, ukufundisa, kanye nezinto zokuphepha, nesikhungo sokuphepha kwe-24-month warranty. Ukuthandaza kwethu kwezinhlobo zokuphepha kanye nokuthandaza kwethu kwezinhlobo zokuphepha kuthi kuyisibonelo sokuthandaza kwezinhlobo zokuphepha kwezilayile ezithengiselwa kuthi. Uma ufuna isilayile esinguqukile noma isilayile sokuphepha kwezilayile, isigaba sethu sisebenza nako ukuthi sifunde isilayile sokuphepha. Ngokukhetha amaslithe wezilayile ezithengiselwa kuthi, uthenga ukuphepha, ukuphepha kwezinhlobo zokuphepha, kanye nokuthandaza kwesizwe sonke.

Imibuzo Evame Ukubuzwa

Ukuphi okuphelele kokuthi i-coils zezilitha zethu zokuthengiselwa ziyakwenzela?

Izilitha zethu zokuthengiselwa ziyakwenzela ukuthi zibe phakade kwe-0.2–6.0 mm, nezinye zokukhetha ziyakwenzela ukuthi zibe phakade kwe-12 mm. Sizikhipha ngokuphelele ngokuchaza kwezilitha zakho nokuphakama kwezindlela zokusebenza. Isibonelo, umuntu ose-Turkey uyasebenza izilitha zezinkundla zokuthenga zezilitha zokuthenga (3.0 mm) ngokuphelele ngokuphelele kwe-100 m/min.

Izilitha zethu zokuthengiselwa ziyakwenzela ukuthi zibe phakade kwezinhlobo zezilitha zokuthengiselwa?

Yebo. Sisikha izilitha zokugqibela ezinomthwalo phakathi kwe-600 mm kanye ne-1,600 mm, futhi sizokwenza omthwalo wokugqibela ngokufanele uma kusolwa. Isikhala sakethu sokuphanda ngokusebenzisa amandla kanye nezinkampani zokulungisa zisiza ukuguqula kusheshile. Umsebenzisi wemoto eMeksiko usebenzisa umthwalo we-1,250 mm kwezinto zokusebenza zokuphatha okuphezulu kwe-0.8 mm.

Isikhathi sokuholela kwezilitha zokugqibela zokuthengiswa kuyini?

Isikhathi sokuholela kwezilitha zokugqibela zokuthengiswa kuyizinsuku e-60–90 emva kokuthi isicelo sivuliwe, kubhekene nesilinganiso. Sisika izindaba zokuproducwa ngokuphakeme futhi sithumela ngokuphakeme nokuthi kunezincwadi ezingafanele. Uma kufanele kusheshile, singathola isikhathi sokuholela esingaphezulu kwezinsuku e-45.

Sisika ukufaka kanye nokufundisa abasebenzi bokugqibela kwezilitha zokuthengiswa?

Yebo. Sisika ukufaka kanye nokukhuluma ngaphandle kwendawo, futhi sifundisa abasebenzi. Amahlayise akethu ayaphatha emhlabeni wonke. Sisika futhi ukuzokwazi ukuvumela ukuzokwazi ngokuphakeme kanye nokubhala isibhali sokubhala ngokuphakeme esinezinsuku e-24. Kunezinkampani ezingaphezulu kwe-90% zokuthi zihlanganise kusheshile.

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Ukuthi yini indlela yokuphepha ukugqibela kwezinto zokubhala ngokuzimisa kwezindlela zokusebenza zemishini zokubhala emanzini aphezulu

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Bheka Okuningi

Ubufakazi Bamakhasimende

Ahmet Yilmaz

Izilitha zokugqibela ezinamandla zokuthengiswa zakhululeka kakhulu ukuphakama kwezindleko zethu ngo-35%

Sifundile isikhombisa sesithili esisodwa ngemitha engu-1,600 emzini wethu wokusebenza e-Istanbul kukaChuang Yuan. Umkhahla uyasebenza ngemitha engu-100 ngomzuzu futhi uyathola ukuphakanyiswa kwesilinganiso ngaphakathi kwe-±0,05 mm. Ukuphakanyiswa kwethu kusuku kushukume kusuka ku-90 ku-140 izintoni, futhi izizwana zezinkampani zazishukuma ngama-40%. Izinkampani zokubhalwa ngendlela eyingqayile nezinkampani zokuguqula ngokushesha ziyinkampani ezihle kakhulu. Sisindise kakhulu izikhombisa zesithili zokuthengwa kukaChuang Yuan.

UCarlos Mendoza

Izikhombisa Zesithili Zokuthengwa Zibeka Isikhombisa Seshumi Ngama-22%

Ngoba sibhala amasithili emoto emhlabeni ka-Monterrey, sifuna ukusithila kwesithili esikhulu kakhulu noma yikuphi okuncane kwe-burr. Izikhombisa zesithili zokuthengwa kukaChuang Yuan zilaphela ukuphakanyiswa kwesilinganiso ngama-99,8%, zibeka isikhombisa seshumi ngama-22%. Umkhahla wokusebenza we-90 m/min uyafika ekuthengisweni kwethu kusukela kusukela. Ukufaka umkhahla nokufundisa kwakuyisikhombisa esihle kakhulu. Manje sisebenzisa amashiftshi amathathu ngokuhle kakhulu.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

slitting line

slitting line imveliso yokuhlula isikho umehluko wesilingo semakhiweti imishini yokuslita izinto zokushisa isikhombisa sesithili esisodwa ngemitha izihlangu zokuphatha zokuthengiswa imishini yokuslita eyodwa ngokuzenzakalelayo imishini yokuslita isitili esingasiza kakhulu imishini yokuslita eyodwa ngokwezinkambo

Ukusithila okuhle kakhulu nesilinganiso sokuphakanyiswa ngama-±0,05 mm futhi uburr ngama-0,02 mm

Ukubaluleka kwezinkulungwane zokuphakama kanye nokuthula kwezinyathelo zokugcina kuyisibonelo sokufunda kwezinkulungwane zethu zokuthengiswa zokuthatha izilayitha, ziyakhiwa ngokupheleleyo ukusebenza kwezindawo zokusebenza ezinamandla amaningi njengezinyathelo zokuthatha izilayitha zezinto zokusebenza kwe-automotive kanye nokwenza izinto zokusebenza kwelekthrikhili. Sisebenzisa izilayitha zokuthatha izilayitha ezinamandla amaningi e-CNC, izihlangothi zokuthatha izilayitha zokuphakama kakhulu, kanye nezinhlobo zokuthatha izilayitha zokuthuthukisa ngokwezilwanyana, izilayitha zethu zokuthatha izilayitha ziyaphikisana ngokupheleleyo nesilinganiso sokuphakama sokuthatha izilayitha sokuqala sokulinganisa ±0.05 mm kanye nokuthula kwezinyathelo zokugcina okupheleleyo okungafana noma kuncane kune-0.02 mm kuzindlela zokusebenza ezinamandla amaningi ezifika ku-120 m/min. Lokhu kubalulekile kakhulu kokubaluleka kwezinkulungwane zokusebenza kuyasinda isibopho sokusebenza kwezinto zokusebenza kanye kuyavumela ukuthi izinto zokusebenza zizofuna ngokupheleleyo, zizobuka ngokupheleleyo, kanye zizodluliswa ngokupheleleyo. Ukubeka lokhu kubalulekile kwezindawo zokusebenza zokuthiwa ngokupheleleyo, umsebe wokusebenza kwezinto zokusebenza wase-US owenziwa ngokupheleleyo ukuze wasebenze ngamaphepha we-aluminum angu-0.5 mm uyasebenza ngokupheleleyo ngokuphakama kwe-99.5% kanye nokulinganisa ngokupheleleyo ±0.05 mm kuzinkulungwane eziningi zezinto zokusebenza ezinamandla amaningi.

Amakholi okuqondwa ngokwezinye ezinokuguqula ukubhala kwe-coil ku-1,600 mm

Kubona ukuthi akukho zimbili zezindawo zokuproducwa ngokwesikhathi esizayo zinamathuba okuhambisana ngokulinganayo kwezindlela zokusebenza noma kwezinhlobo zemithombo yezinto ezingenakho, izilitteri zethu zasebhele zasolwa zibuyiselwe emandla amaningi, isimo sokubhala isikhombisa ukuthi kungakhathaliseki ukuthi kuzosolwa izinkomba eziningi zokugcina. Sisolela izisiteme zokuslitta ezinamandla, ezisakhiwe ukuthi zihambisane nezinhlobo zezincwadi zokufaka ezihamba kusuka ku-600 mm ukuze kube ku-1,600 mm, izinhlobo zokuthinteka zokusebenza zokuvamile zihamba kusuka ku-0.2 mm ukuze kube ku-6.0 mm, nokuthola ukuthinteka okukhulu okungahlinzeki ku-12 mm, futhi izivinini zokusebenza zihamba kusuka ku-30 ukuze kube ku-120 imitha ngeminithi. Abakholwa bangakhetha ngokwempilo ukusuka kwezinkomba eziningi zezinkomba zokugcina ezisemthethweni, kubanzi ukuthi zihlanganise izinkomba zokuphanda ngokomoya noma ngokwezinsimbi, izinqumo zokuphanda okuphela ngokwezinsimbi, izicelo zokuguqula ngokushesha, futhi iziqukuthelo zokuphanda zokuphatha izinkomba ezinamandla, ezinazo izinkambiso zokuphatha ngaphandle. Isibonelo, lapho umthengisi wamaphaneli wezokwakha ePune, eIndia, wadinga isimo esinamandla.