Umlingana wokuslita ngokuzenzekelayo: Isikhathi sokuslita ngaminiti engu-120, ubude obuhle obungu-±0.05mm

Zonke Izigaba

Umlinganiso wokuslitha ngokuzenzakalelayo nguTaizhou Chuang Yuan Machine Tool Co., Ltd.

Umlinganiso wethu wokuslita ngokuzenzekelayo wakhiwe ukuthi wenze isisekelo sokubhala ngokuphelele, nokuthi wenze ngokukhawuleza kakhulu. Nokuthi inqamuzi yomlinganiso iyakwenzela ukuthi ibhale ngokukhawuleza kakhulu ku-120 m/min, nokuthi iphakathi lezintshuntsho ziyakwenzela ukuthi zibe phakathi kwe-0.2–6.0 mm, futhi izibhala ngokuphelele ngokulingana ngokuphakeme kwe-±0.05 mm. Umlinganiso uqukethe ukubhala ngokuzenzekelayo ngokusebenzisa amandla emafutha, ukuslita ngokuphelele, ukubhala kwezinto ezingavumelekileyo, nokubhala kabusha, okunika ukuthi kunezinkambiso ezincane kanye nezinkinga zokugcina. Izindlela ezibalulekile zokusebenza kulo ziyangaphansi: 1) Ukusebenza kakhulu: ukuthi kwenze ngokukhawuleza kakhulu ngokuphakeme kwe-20–30% kulokho okwenziwa ngemilinganiso yezindaba, okunciphisa izindleko zokusebenza ngokuphakeme kwe-30%. 2) Ubungakanani obuhle: ukusebenzisa amakhnife we-carbide ukuslita nokulungiswa ngokuzenzekelayo kokuphakama kwezinqamuzi kuvumela ukuthi izinkambiso zibe nzima, okufanele kubantu abasebenzisa i-automotive, i-appliance, kanye nezindustria zokwakha. 3) Ukuthi kuyasebenza kahle: ukuthi kubhekiswe kahle ngezinkambiso eziphuma emazweni angu-20, nokuthi kubhekiswe ngokuzenzekelayo ngokusebenzisa i-PLC ephuma e-Siemens noma e-Mitsubishi, okuvumela ukusebenza ngokuphakeme kwe-24/7 nangokuthi i-MTBF ibe ngaphezu kwe-10,000 amahora. 4) Ukuguqula kahle: ukulungiswa ngokuzenzekelayo kwezinkambiso kunciphisa isikhathi sokungasebenzi kwezinkambiso kungaphezu kwe-15 iminithi ngalokho okuguqulwa ngokuphakeme kwezinkambiso. 5) Isivikelo esizweni sonke: kusivikelwa kumazwe angu-20.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukuthuthukisa Ukusebenzisa Isteel Yemoto eJalimani

Umthunywa wemoto weJalimani owodwa wokubhala izinto ezincane zokuphatha, odinga umqondo wokuslitha wokuzwelela okuphelele okuhambisana nokusebenza kwe-steel yezindawo zokuphatha ezinkulu ekhethiweyo kwezindlela zokugcina i-battery yamabili (EV). Izinhlangano zabo zokusebenza zazihlukile ngokungafani kwezindawo nezinkinga zokuphula kwesithembu. Ukuze sizitshela lezi zinkinga, umthunywa wethu wokubhala wabeka umqondo wokuslitha wokuzwelela okuphelele okwenzelwe ngokuphelele nangokusebenza kwezindlela zokususa isibhakabhaka esihlukile nezindlela zokulawula izibhakabhaka ngokushesha. Umqondo wokuslitha omkhulu wabona ukuthi ubona ukulinganisa kwezindawo zokuslitha ngokuphelele kwe-±0.03 mm ngaphandle kokusebenza ngokuphambili kwe-100 m/min kwezindawo zokusebenza zokuphatha kwe-0.5 mm ku-3.0 mm. Emva kwekufakwa kakhulu kwisifundazwe ngo-2021, umthunywa wabhalisela ukuthi kubonakala ukuthi kunezidingo zokuphatha ngokuphelele kwe-25% futhi kunezidingo zokuphatha ngokuphelele kwe-15%.

Ukuthuthukisa Ukwenza Amathuluzi e-Turkey

Umphakeli wokwenza izinto zokusebenza kwezindlu e-Turkey uyaphila ngokuphambana nokubonakala kwesikhundla xa kusebenziswa ukuprosesa amacoil ayezisisekelo esebenza kwezinkampani zokwenza izinkampani zokugcina i-refrigerator nezinkampani zokugcina ngaphandle. Amashini asebenzayo okwesikhathi sobude ayabonakalisa amasikili amancane nezibhisho zokuphatha kokubhishwa, okuzalisa ukuthi izinto zizolwa kakhulu. Taizhou Chuang Yuan yayiphakelile neyathumela umkhahlelo wokuslitting owenziwe ngokuzenzakalelayo onegunya lokusebenza ngokungafani noma kubhishwa kwezincwadi zokuphatha ezinamandla, ukuphatha okuphelele kwezincwadi zokuphatha ngokungafani nokuphatha, nokulayisha amacoil ngokuzenzakalelayo ngokusebenza kwe-hydraulic. Lokhu kukhahlelo okuphelele kwezinhlelo zokusebenza kuyabulawa konke ukubonakala kwesikhundla xa kusebenziswa ukuprosesa imitha yamathambo emihlanu (0.3 mm) kuze kuma-2.0 mm ngokuphelele kwezinhlelo zokusebenza zokuphambana ngokuphelele kwe-120 m/min, futhi kufikelela ekupheleleni kwe-99.8% yokubonakala kwesikhundla. Ngokuphela kwezinhlelo zokusebenza kwe-2022, umthengisi wabona ukuthi ukuphela kwezinhlelo zokusebenza kuyaphinda kabili, futhi ukuthwasa kwamathambo kuhlukunyeziwe ngokuphela kwe-18%, okuvuna kakhulu ukuphela kwezinhlelo zokusebenza nokuthuthukisa ukuthuthukisa kwezinto zokusebenza.

Ukuthuthukisa Ukuproducwa Kwezinto Ezisebenzayo Ekubeni Kwizithuthi eBrasiyile

Inkampani enkulu yokuthengisa izinto zokwakha eBrazil yayidinga umugqa oqinile, ongenakubola wokusika othomathikhi okwazi ukucubungula ngokuqhubekayo amasongo ensimbi acwebile ukuze kusetshenziswe amaprofayli esakhiwo esindayo okufulela nokumboza odongeni endaweni eshisayo yasemaphandleni. Ithimba lethu lobuchwepheshe lanikeza umugqa wokusika othomathikhi owenziwe ngezifiso onama-arbor wokusika we-torque ephezulu namayunithi okubuyela emuva okuzenzakalelayo anamandla amakhulu aklanyelwe ukuletha imichilo ehambisanayo, ehlanzekile ebubanzini obungu-0.4 mm kuya ku-2.5 mm nge Ukuqina kwesakhiwo semishini kwakumelana kalula nomswakama ophakeme wendawo ezungezile nokusebenza okuqhubekayo kwemishintsho eminingi. Ngemuva kokufakwa ngempumelelo ngo-2023, ibhizinisi laseBrazil lakwazi ukukhulisa umkhiqizo wansuku zonke ngama-30% ngenkathi linciphisa isikhathi sokuphumula sokugcinwa kwemishini engu-40%, okubanika amandla okudlula izimbangi zesifunda futhi bathathe isabelo esikhulu semakethe.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

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INDABA YOKUBUKA

Isikhungo Somshini 5 I-axis Moving Column Gantry Machining Center Center Ithuluzi elizenzakalelayo

INDABA YOKUBUKA

I-fanuc eyenziwe ngokwezifiso 3 4 5-isikhungo semishini eqondile ye-eksisi ye-T6 CNC Isikhungo Sokubhoboza Nokucofa

INDABA YOKUBUKA

I-heavy duty flat bed cnc lathes kanye ne-automatic tool change lathe machine yesikhungo sokuphendula insimbi

Umlingana wokuslita ngokuzenzakalelayo kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd. uyabonisa indlela eyinkulu yokusebenzisa amaphethini ngokupheleleyo. Esikwenziwe ngo-2003, isibonelo sethu sisembele iminyaka emibili ekuthuthukiseni, ukwenza nokuthengisa amashini okusebenza ngokupheleleyo, ngokugcina umlingana wokuslita, umlingana wokuthatha isikhundla sokuthatha, nokuthinta izinto eziningi. Umlingana wethu wokuslita ngokuzenzakalelayo wadluliseka ukuthi wahlaleke kubizo bezinhlangano zasezweni wonke, kungakhathaliseki izinhlangano zezimoto, izinhlangano zezindlu, izinhlangano zokwakha, nokuthinta izinhlangano zokwenza izinto zezimithali. Umlingana wokuslita wethu wokuzenzakalelayo wahlala ngokubhekisele ku-uncoiler yamandla, peeler, pinch roll, leveler, loop pit, isilitingi, iscrapper winder, isitayisheni yamandla, nokurecoiler, konke kubhekiswe ngendlela yomlingana wokusebenza ngokuzenzakalelayo (PLC). Lokhu kubhekisa ukuthi konke kusebenza ngokupheleleyo kusukela ekuthunyweni kwamaphethini kuya kumaphethini okuslita. Ngokwesifundo, umlingana wethu wokuslita ngokuzenzakalelayo uyafika kumlando wokusebenza wezimithali kwi-150 m/min, ubukhulu bokuthinteka kwi-0.2 mm kuya kwi-6.0 mm, nokuthinteka kwezintlobo zokuthinteka kwi-±0.05 mm, kusukela kumthwalo. Ukusebenzisa izikhombisa zokuslita zokushaya izimithali zokuhle kanye nezikhombisa zokuthinteka zokupheleleyo kusiza ekuguqulweni kahle kanye nokuthinteka okupheleleyo. Izinhlangano zethu ziyenziwe ngokusebenzisa ukuthinteka okuzenzakalelayo kwezimithali kanye nezinhlangano zokuhlola isihlangothi, kusiza ekuphulukweni kwezimbobo kanye nokuthinteka kwezimithali. Isibonelo, isilinganiso esedlule e-Italy sisebenzisa amaphethini wezimithali zokushaya izimithali ngokupheleleyo kwi-100 m/min nesibhurri esiphansi kwe-0.02 mm. Ubuhle bethu bukhuthazwa ngokuphakanyiswa kokuphakanyiswa kwezifundo kanye nokufanele kwezinhlangano zasezweni njenge-CE. Sisithumela kuma-20 izwe, kungakhathaliseki i-USA, i-Jermani, iTurkey, i-Brazil, kanye ne-India, sibuyisa izimpilo zokusebenza ngokupheleleyo. Umlingana wethu wokuslita ngokuzenzakalelayo akuyi shiya umshini kuphela; kuyi solusheni esigcwele esisiza ekuphakanyiseni ukusebenza, ukuphepha izindlela zokusebenza, futhi ukuvumela ubuhle obupheleleyo bekuprodukha. Ngokukhetha umlingana wethu wokuslita ngokuzenzakalelayo, abakholwa bafumana ubukhulu bokusebenza ngokupheleleyo, ukuphula kwezindlela zokusebenza, kanye nokusiza kwezindawo zokusebenza ngokupheleleyo. Sisiza ngokufunda, iziparti zokubuyiswa, kanye nokusiza kwezintechiniki ukuze kusize ekubekeni kumsebenzi wakho. Ngenxa yezindawo zokusebenza zokupheleleyo, sibuyisa ukuthuthukisa ukuze sifanele kubizo bezinhlangano, kusiza ukuthi umlingana wethu wokuslita ngokuzenzakalelayo uyisicelo esihle kuzinhlangano zokusebenza kwezimithali.

Imibuzo Evame Ukubuzwa

Ukuthi isiphakade sesikhathi sokubhala kwezinhlobo zokubhala ngokuzenzakalelayo yakho yini?

Isikhathi sokubhala ngokuzenzakalelayo sasezindaweni zethu sifika ku-150 m/min, kodwa izinhlobo ezihlukene ziyafika ku-200 m/min kumazinto amancane. Isikhathi sokubhala sivame ukuvamisa ubude bokuphakama, ububanzi, nokuninga kwesikhathi sokubhala. Sizibhala ngokuzenzakalelayo izinhlobo zethu ukuze sibalance isikhathi sokubhala nesikhathi sokufinyelela kwezinkinga zokuproducwa zakho.

Ngabe izinhlobo zethu zokubhala ngokuzenzakalelayo ziyakwazi ukusebenzisa izinhlobo ezahlukene?

Yebo, izinhlobo zethu zisebenzisa izinhlobo eziningi kanye nezincili zezincili, izincili zezincili, izincili zezincili, izincili zezincili, nezincili zezincili. Ngokusebenzisa ukuthintana okuhlanganisa nokuthintana kokubhala, sizinika ukubhala okuhle kwezincili zezincili nezincili ezingavamile. Sisiza ngezinhlobo zokubhala kwezincili nezinhlobo zokubhala kwezincili zokubhala.

Ubude bendawo yokudala nokuthenga kwezinhloso zokubona?

Isikhathi sokubhala esisiseko siyisikhathi sokubhala phakathi kwe-60–90 emasuku emva kokubhalwa kwesicelo, kusukela kubude bokuphakama, ububanzi, nokuninga kwesikhathi sokubhala. Sizibhala ngokuzenzakalelayo izinhlobo zethu ukuze sibalance isikhathi sokubhala nesikhathi sokufinyelela kwezinkinga zokuproducwa zakho.

Sizibhala njani ukubhala kwezinhlobo zokubhala ngokuzenzakalelayo?

Sisebenzisa amaknife e-carbide esihlwayelekile kahle nokuthi kubhekwe kakhulu ukuthi kubhekwe kahle, ngokugcina isikhundla sokuphakamisa okuhle, futhi sibheka ukuthi kubhekwe kahle. Amalayini ethu ayifumana ubude obungafanani ngaphakathi kwe-±0.05 mm. Umunye wamalayini athiwa ngokuzimela ngamathuba akho okusukela ku-kuhlola kwisifundazwe ukuze kubhekwe ukuthi kubhekwe kahle kabefore ukuthi kuthunyelwe.

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Kungani imishini yokuqala yemoduli iyisivumelwano esheshelayo wezindlela zokwenza amaspring ahlukeneyo

Amaphuzu okuproducwa kwezinhlangano zokufakwa kwamaspring okuzenzakalela ngokuphelele Imfundo yokuqala yamagama emetal yokufakwa kuyasebenza ngokuphelele ngamathuba amahlukeneyo noma ngokubhalwa kwezindawo ezihlukeneyo. Amakhaya amaningi okuproducwa ayidinga ukufakwa kwezindlela zokwenza amaspring ...

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Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

Ukuziqonda Ukuthengiswa Kwemizinsa YaseNingizani Kwezinkulungwane Zokuthenga Ngokuphelele Ukubuka kwezindlela eziqinile zokuthengiswa kwezinkulungwane zasekhaya kufuneka kubhekwe kwezindlela zokuthenga zokuphelele zokuthenga kwezinto zokuthenga ngokuphelele...

Bheka Okuningi

Ubufakazi Bamakhasimende

UJohn Smith

Ukunemba Okungavamile Nokwethenjelwa

Umthwalo wethu wokuslitsha ngokuzimela otholakala ku-Chuang Yuan uyasebenza ngendlela efanele kakhulu ngeminyaka miyane. Ubukhulu bekho bubi kakhulu—sithola ngokuphakeme kakhulu ubude obungafanani ngaphakathi kwe-±0.04 mm kwezinto zomshini wemoto. Ukuprodukha kwalapha ngeminyaka miyane, futhi ukuthi kubhekwe kahle kwalapha ngeminyaka miyane. Isigaba sokusiza sibhekwe kakhulu futhi sibhekwe kakhulu.

Elena Müller

Ukuthengiswa okuhle kwezinhlangano zethu

Sithenga umthwalo wokuslitsha ngokuzimela ngo-2022, futhi wabuyisela imisebenzi yethu. Umthwalo uyasebenza ngamathuba okusukela ku-0.5–3.0 mm yamashini ngemizuzu yami-120 ngomzuzu, futhi ukuguqula kuyisikhathi esincane. Sibonile ukuthi ukuprodukha kwalapha ngeminyaka miyane, futhi ukuthi kubhekwe kahle kwalapha ngeminyaka miyane. Kuthathwa njengokuthandekile kakhulu kuzo zonke izinhlangano zokuphatha izihlangothi.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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slitting line

uhlula isikho samafutha insimbi ikhoyili slitting umugqa imali yemagcinisi yethelamva esilondoloziyo umalicamiso wemalimi wemphakathi imishini yokuslita izinto zokushisa precision slitting line abasika imishini yokuslita isitili izihlangu zokuphatha zokuthengiswa imishini yokuslita eyodwa ngokuzenzakalelayo

Ukuzimela okuphelele ukuthi kubhekwe kakhulu

Amathuba okusebenzisa amaphutha emithambo yomthambo kwezindawo zokusebenza ezinkulu ayidinga ukusebenzisa izinhlelo zokusebenza ngokuzenzakalelayo ukuze kususwane ukwahlukana kwabantu, ukuvumela ukuthi isebenza sikhululekile kakhulu, nokubhekisa ukuthi amaphoyinti asebenza kahle. Isilayini yethu yokuslitsha ngokuzenzakalelayo isebenza ngokuphelele ngokugxilwa kwezinhlelo zokusebenza ngokuzenzakalelayo zezindawo zonke eziphambili, kusukela kuqala kokulayisha amaphutha ngokusebenzisa i-hydraulic, ukucentera, kuya kufika ekugcineni kokuslitsha ngokuphelele ngokuphelele. I-Siemens PLC ne-Human-Machine Interface (HMI) esihle kakhulu ziyabizwa ngokusebenza kwezindawo zokusebenza, futhi abasebenzi bafunda, bavumela, nabuyisela iziphakamiso zokusebenza ngokushesha kanye nesikhathi. Isistimu yokuqondisa ukuthi isitshixo siyasebenza ngokuzenzakalelayo nezinhlelo zokuhlolwa kwezinye zezinye zokubona ukuthi isitshixo siyasebenza ngokuphelele, ziyasebenza ngokuphelele ngokuphakanyiswa kwezinye zezinye ukuze kubhekiswe ukuthi isitshixo siyasebenza ngokuphelele, kusukela kuthi kususwane ukuthi isitshixo sibuyiselwe kwezinye zezinye kanye nokuthi kususwane ukuthi kusenziwa kabusha isitshixo ngokuphelele ngokuphakanyiswa kwe-25 percent. Ngaphezu kwalokho, isistimu yethu yokuslitsha ngokushesha yasemva yekuthi kusenziwe kabusha isitshixo siyasebenza ngokushesha kanye nokuthi kususwane ukuthi isitshixo sibuyiselwe kwezinye zezinye ngokuphakanyiswa kwe-15 miniti, kusukela kuthi kususwane ukuthi isitshixo sibuyiselwe kwezinye zezinye ngokuphakanyiswa kwezindawo ezisemthambo.

Ukusebenza kwe-Engineering okuphelele kwezindlela zokuhlola ukuthi isilithi sikhona ngokuphelele

Kwesibonelo sokugcina isikhundla sokusebenza kwesikhundla sakuthi sisebenza ngokuzenzakalelayo, kukhona ukusebenza kwe-Engineering okuphelele okufanele ukuthi kutholwe ukuthi isilithi sikhona ngokuphelele nokuthi isihlangothi sikhona ngokuphelele kubabili abaningi abahlukene. Sibeka amakhnife e-slitting amahle amanquma kanye nezindlela zokuhlola ezinamandla okuhlinzekileyo kuzo zonke izimboni zokusebenza. Sibeka amakhnife e-slitting amahle amanquma kanye nezindlela zokuhlola ezinamandla okuhlinzekileyo kuzo zonke izimboni zokusebenza. Isikhundla sokusebenza esinamandla sinezindima zokuhlola ezinamandla futhi izindawo zokubeka amakhnife ezinamandla okuhlinzekileyo okuthi kutholwe ukuthi isilithi sikhona ngokuphelele noma kungabi nokuqondwa kwezinye izinto zokusebenza ezinamandla okuhlinzekileyo. Kuzo zonke izinto zokusebenza ezinamandla okuhlinzekileyo njengezinto zokusebenza ezinamandla okuhlinzekileyo, izinto zokusebenza ezinamandla okuhlinzekileyo, nezinto zokusebenza ezinamandla okuhlinzekileyo, sizabeka izirholo zokuvumela ukuthi zisize izinto zokusebenza ezinamandla okuhlinzekileyo futhi izindawo zokuhlola ezinamandla okuhlinzekileyo okuthi kutholwe ukuthi isilithi sikhona ngokuphelele noma kungabi nokuqondwa kwezinye izinto zokusebenza ezinamandla okuhlinzekileyo.