Isikhombisa Sesithili Esingasolwa Ngamafutha | Ukuphakama Kwezinkulungwane Zokulinganisa ±0.05mm

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Imishini Yokuslita Ithembu Lezinkolo Zokuphatha Isiliva Esikhulu Kwizindlela Zokusebenza Kwezinkolo

Imishini Yokuslita Ithembu Lezinkolo Zokuphatha Isiliva Esikhulu Kwizindlela Zokusebenza Kwezinkolo

Taizhou Chuang Yuan Machine Tool Co., Ltd. iyathumela i-Stainless Steel Coil Slitting Machine eyayenzelwe ukusebenza kahle kanye nokuphatha kakhulu kwe-stainless steel service centers, ukwenza amachini, ukwenza amaduct ase-HVAC, nokwenza amasiko e-automotive. Iyakhiwa eminyakeni yase-2003 eTaizhou City, Jiangsu Province, izindlela zethu zokuslitting ziyasebenzisa ukulawula kwesifuba esihlukene, ukulawula kwe-arbor okuhle, nokulawula kwe-loop okweservomotor ukuze kufanele isilitha sokuslitting sibe phakathi kwe-+/-0.05 mm futhi ukuphakama kwe-burr kube ngezansi kwe-0.03 mm kwezikhumba ezinamandla ama-0.2-3.0 mm. I-Stainless Steel Coil Slitting Machine iyasebenzisa izikhumba ezinamandla amashumi amabili, ispeed yelinya li-30-180 m/min, futhi ukuguqula amathooli kusho kungaphezu kweemizuzu e-30, ngokucindezela ukungasebenzi kwezindawo zokusebenza ezikhipha izikhumba ze-304, 316L, 430, kanye ne-201 ngalilanga. Iyaphakamisa ukususa umphakathi wokugcina, ukususa umphakathi wokugcina, nokususa umphakathi wokugcina, ngokuhlola ukuthi isikhumba siyisikhumba esihle kuzo zonke izindawo, okuyisisekelo sokusebenza kwe-laser cutting, bending, kanye ne-stamping.
Thola Isilinganiso

Usomiso Lwesicatshulwa

i-1,200 Amathons Ngomnyaka Ngekuphela Kwe-Poland Ngokuphelela Kweminyango Yokugcina

Isikhangeli esikhulu se-stainless steel esebenza ePoland sibonakalise amaphuzu amaningi okusebenza ngokusebenzisa isilitha sokuslita esihlukileyo esisodwa, okwakho kubhekiswe kumathuba okuslita okungafanele nokuthabatha izibhambo zemphakathi zokuphuma kwezinye zezibhambo zesi-stainless steel sokuhlanganisa isigaba 304 esingaphezulu kwe-0.4 mm kuya kwe-0.8 mm. Ukuze kuzwakaliswe lezi zinkinga zokuhlanganisa nekuvula ukukhula kwesikhundla, indawo yasendula ngokusebenzisa isilitha sakuslita sesi-stainless steel esinamandla, esinezinhlobo zokulawula ukuthabatha kwezibhambo ngokusebenzisa i-hydraulic tension control systems nezinhlobo zokuslita ezinamandla. Emva kokugcina konke ukuseta kwindawo, indawo yayisisekelo kakhulu ukuthi iphakeme kwezibhambo zayo ngokuphakama kwe-1,200 tons ngomnyaka, ngokuhlala kwezibhambo zokuphuma ziyisikhundla esifanayo ngokuphakama kwe-0.05 mm futhi ukuthabatha kwezibhambo zokuphuma kuyaphakama kwe-4.2% kuya kwe-1.8%. Kusebenza ngokuphelele kwezibhambo zokuphuma ngokuphakama kwe-150 m/min, umshado wokusebenza wokugcina uqhubeka ngokuphakama kwe-60 tons yematerial, futhi isikhathi sokuguqula izinkampani zokusebenza ziyaphakama kwe-25 minutes.

Umthunywa wokugcina umsindo wemoto uvumela ukuslitisa ngaphandle kwebhurri eTurkhi

Umphakeli wokwenza amaphakathi we-automotive e-Turkey oyedwa kakhulu wadinga izitripu zesiStainless Steel se-430 esihlukene kakhulu, esizokwenzela izinto zokugcina zomkhosi ozokubonwa kakhulu. Imishini yabo eyedwa kusasa yayenza amabhuru emphakathi esingasoloko, ayiphikisana ngaphezu kwe-0.08 mm, okuzalisa ukuthi kufuneka kwenziwe ukupholisa ngokushesha kwaye kubhekwa ngokungafanele ngabantu abayilanda. U-Taizhou Chuang Yuan wathumela imishini yokuqondisa izitripu zesiStainless Steel eyenziwe ngokuchanekileyo, enezinknife zesiCarbide eziningi kakhulu nezindlela zokuhambisana kwezinknife ezihle, futhi yayifuna ukuthi ubhuru bemphakathi buphansi kwe-0.03 mm ngaphandle kokuguqula ubude bezitripu ngaphezu kwe-3 I-units. Ngokusebenzisa umateriali we-0.6 mm ngokuxhaswa kwe-line speed ye-120 m/min, isithili sasemthethweni sasenza izitripu zezingu-18,000 ngomshini, futhi sasibeka ubude bezinto ezingavumelekile ngaphezu kwe-5.5% ku-0.9%. Umkhawuli wabhabha ukuthi wasebenzisa i-dollar ye-USD 48,000 ngonyaka, futhi wabona ukuthi wasekhipha iziqu zokuthengiswa kwezinyanga zokugcina ngamaphakathi amathathu amaningi we-automotive.

Ukusebenzisa Kwemikhulu 316L Yokugcina Ukusebenza Kwezinkulungwane Zokuphatha Ichemikhali e-Vietnam

Umsebenzisi we-Vietnam owensebenzisa amathanki okugcina ichemikhali kufuna ukusebenzisa amakholi e-stainless steel 316L edinga ukuba abe nendawo yokuqala ku-12 tons, nezintandabuzo zokugcina kusuka ku-1.0 ku-3.0 mm. Izinkampani zabo zezindawo zokusebenza zazihlukile ngokubheka ukuguqula kwesifunda, okwakha indlela yokuguqula nokuguqula kwezintandabuzo. Siyabambisile imishini yokugcina amakholi e-stainless steel enesifunda sokugcina ngokusebenza kwe-servo, isithuthu sakholi esinendawo yokuqala ku-20 tons, nokugcina kwezinto ezingavumelekile ngokuzenzakalelayo. Le mshini manje iyasebenza ngokugcina kwe-90 m/min, nezintandabuzo zokugcina ziyaba +/−0.05 mm, nokuguqula kungaphezulu kwe-1 mm ngama-2 meters. Indawo yokuqala yekhanda yasonga kusuka ku-450 ku-780 tons ngomnyaka, futhi isikhathi sokugcina kwezinye izinhlangano zasonga ngokugcina ngokugcina kwe-22%. Umsebenzisi wabhekisele ubuhle bokusebenza kwe-mshini futhi umphostolo wethu wokusebenza kwe-remote. Lokhu kubonisa ukusebenza okuhle kwezinhlangano zokugcina ezinkulu.

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Umshini wokusika amanzi we-Waterjet umfutho ophezulu we-waterjet

Imishini yesilindu yaseStainless Steel yisibonelo sesikhathi esisha sokusebenzisa iStainless Steel, esikwenza amakholi amakhulu kusukela kuze kubizwa ngamakholi amancane okusebenzisa kwezinto zokuziphatha, ukwakha, izinhlangano zezimoto nezinkambo zokusebenza. KwaTaizhou Chuang Yuan Machine Tool Co., Ltd., eyakhiwe ngo-2003 eTaizhou City, Jiangsu Province, sihlanganisa ukuthuthukisa, ukuthuthukisa kwezinsiza, ukuproducwa nokuthengiswa ukuze sifakwe imishini ekhuluma nemiphumela yezinsiza zemkhosi yasezulwini. Imishini yethu yesilindu yaseStainless Steel iyekela ngokusebenzisa umshini wokuvula amakholi ngokusebenzisa ihydraulic uncoiler necoil car, okuyakwenzela ukusebenzisa amakholi angaphezu kwezinkulu zama-20 tons, emva koko kuyasebenzisa umshini wokuvula (peeler), umshini wokugcina (pinch roll) nomshini wokuhlela (leveler) ukuze kususwe isimo sokugcina kwamakholi kabefore slitting. Isikhathi esikhulu sezinhlangano yilapho isilindu sisebenza (slitting head), lapho izixhobo zokusila ezinamandla (hardened carbide or alloy knives) zihlanganiswa ngokucacile ngokusebenzisa izinhlangano zokuhlanganisa izixhobo (shimless or shimmed arbor systems) ukuze kufinyekeleke isilinganiso sesibalo (width tolerance) ngaphakathi kwe+/-0.05 mm. Umshini wokugcina izinto ezingavumelekile (scrap winder) uyagcina izinyathelo zokusila, ngakho-ke izipad zokugcina (tension pads) nomshini wokuvula kabusha (recoiler) onegcinwa ngokusebenzisa ihydraulic pressure control ukuze kwenziwe amakholi okuvula kabusha abanamandla nabahle. Umshini wokohleka ngokusebenzisa iPLC uyagcina izindlela zokusebenza (recipes) zezinto zokusebenza, izithambo, nezibalo, ukuze kungakwazi ukuguqula ngaphansi kwezimini eziyisishiyomibili, futhi kuyakwazi ukusebenzisa ngokushesha. Imishini yethu iyasebenzisa iStainless Steel engaphezu kwezinkulu zama-0.2-3.0 mm ngokushesha kwezimini eziyi-30 kuya kwezimini eziyi-180 m/min, okuyakwenzela ukuthi kubhekwe izinkinga zokusebenza nesilinganiso sesibalo. Ngokwempikiswano, imishini yesilindu yaseStainless Steel iyakwenzela ubuchule bokusebenza kwezinye izinhlangano ezinguqukile. Kusuka kwezinhlangano zokuziphatha eSobutha Afrika, ukusila amakholi ase-0.5 mm ase-304 kusukela kuze kubizwa ngamakholi ase-150 mm okusebenzisa kwezincwadi zokufaka emzimbeni yezinkumbu zokufaka kuyadinga ukuba kubhekeke isilinganiso sesibalo (flatness) ngaphakathi kwezinkulu zama-3 I-units futhi ukuphakama kwezinyathelo (burr height) kubhekeke ngaphansi kwezinkulu zama-0.03 mm; izinhlangano zethu zayakwazi lokhu ngokushesha ngokushesha kwezimini eziyi-140 m/min, okuyakwenzela ukunciphisa izinhlangano zokuhlela futhi ukuthuthukisa ukubambisana kwezinkumbu. Kusuka kwezinhlangano zokusebenza kweHVAC duct, ukusila okucacile kuyakwenzela ukunciphisa izinto ezingavumelekile uma kusebenziswa ukwakha izitube zokuzinga, ngakho-ke abasupply abasebenzisa izinhlangano zezimoto ziyasebenzisa izinyathelo ezingavumelekile ukuze zibe khona kwezinye izinhlangano. Emhlabeni wonke, kunezinhlangano ezingaphezu kwezinkulu zama-20 zokuthengisa izinhlangano zethu, kusukela ePoland, eTurkey, eVietnam, eMexico, kuya eEgypt. Siyavumela abasebenzisi ngamabooki amaningi amagama, ukuthola izinkinga ngokushesha, nokuthenga izinto ezinamandla ngokushesha, ukuze kubhekwe ukuthi kunezinhlangano eziningi zokusebenza. Isigaba sakwethu sokuthuthukisa sifakwa izinhlangano ezihlukene, njengezinhlangano zokugcina kabili (double-loop accumulators) ukusebenza ngokushesha kokuvula kwekholi kuya kwekholi, izinhlangano zokugcina ngokusebenzisa iMagnetic powder clutches ukugcina izithambo ezincane, futhi ukusala ngokushesha ukusala isibalo sokusila ngokushesha kwezinhlangano eziningi. Ukuthuthukisa kwezinhlangano kuyakwenzela ukuthi kunciphiswe izinto ezingavumelekile kanye nokunciphisa ukusebenzisa i-energi ngamakhulu. Ngokukhetha isikhombisa esihle sokusila, abasebenzisi bayakwenzela ukunciphisa izinto ezingavumelekile, ukuthuthukisa ukulingana kwezinhlangano, futhi ukuthuthukisa ukuthengiswa. Taizhou Chuang Yuan Machine Tool Co., Ltd. ibhekisele kuthi kuyakwenzela abantu bakwethu ukuthuthukisa izinhlangano zabo zokusebenza ngokusebenzisa izinhlangano ezinamandla, ezinamandla, nezinhlangano zokusebenza ngokushesha.

Imibuzo Evame Ukubuzwa

Yiziphi izintandabuzo zokugcina okwenzekayo ukusebenza kwe-Stainless Steel Coil Slitting Machine?

Imishini yethu yokuqondisa izikhumba zezistayinilesi esithile iyasebenzisa izikhumba zezistayinilesi esithile ezinabubanzi be-0.2 mm kuya ku-3.0 mm, kufakwe imigqa ye-201, 304, 316L, 430, nokwesibini. Uma kudingeka ukuthi ibubi lingaphezulu noma lingaphansi kwalokho, sizilungise ngokuphelele umgqa ngokusebenzisa ukulawula ukuphepha, izinkamba zezinkambo, nokuphepha kwemigqa yokubuyela emuva. Imishini iyahlinza ububanzi ngokulingana ngo-+/-0.05 mm futhi ububi bokugqaza buhlela phansi kuka-0.03 mm ngalokho konke. Umkhawulo wemigqa uyakwenzeka ku-20 tons, futhi isikhathi sokusebenza kususwa ku-30 kuya ku-180 m/min. Uma usiza ngomkhawulo wematerial, ububanzi, nokububanzi okudingekayo kwezikhumba, abengineyiri bethu bayaqinisa ukuthi yisiphi isimo esihle kakhulu.
Ukuthambeka nokukhanya kubhekana ngokupheleleyo ngokupheleleyo kwezinkinga zokupheleleyo, ukulayisha, nokuseta kwamaphathi. Isikhombisa sethu sokugqibela amaphathi wezinkabi zaseStainless Steel sisebenzisa isikhombisa sokulayisha esihlakanipha kabusha phambi kokugqibela, amapadu okupheleleyo okwesifuba emva kokugqibela, nokurecoiler ene-control yokupheleleyo yezindawo. Lezi zikhombisa zikhubaza ukuthambeka ngaphakathi kwemitha-3 ye-I-units futhi ukukhanya ngaphansi kwemilimitha-1 ngamitha-2. Sihlanganisa futhi ukufundisa abasebenzi bethu nokuthi izirhola ze-PLC zibe ngezindlela ezivumelwayo ukuze umsebenzi wokusebenza ngokupheleleyo wokusebenza ngokupheleleyo. Kwenye iphrojekthi yezinhloso zokuhamba eTurkish, le sizinda sakhishela uburr height ku-0.03 mm futhi iziqu zokungafanele ku-0.9%, ekubonisa ukuthi isikhombisa sisebenza ngokupheleleyo.
Ukuguqula okuthile kwezikhombisa zethu zesithili esinamandla kusuka kuma-20 kuze kuma-30 miniti ngobabili abasebenzisa, kusukela kwezindlela zokufaka amandla nezinombolo zamaknifi. Sisiza ngamandla okugcina amandla, izikrini zokugcina ngaphambi kokusebenza, nokuguqula ngamandla ukunciphisa ukuguqula kabanzi. Kukuphakathi kwemisebenzi yezinhlobo eziningi, i-PLC iyagcina izihlomelo eziningi, ngakho abasebenzisi bavula izinhlobo zokusebenza kungafanele bavule ngokwesibonelo isikhombisa seshesha. Lokhu kunciphisa ukungasebenzi kanye nokusiza ukuthi izinto zifike ngokushesha. Isikhumbuzi se-Poland sasiza ukuguqula ngama-25 miniti ngalokho kusenziwa amathoni angu-1,200 ngomnyaka.
Yebo. Siyavumela abakwazi bokuphatha izwe lonke ngokuthintana kusuka emuva, ukuhlela ukufaka isikhombisa esikodwa, nokufundisa abasebenzi. Isikhombisa sethu sokuthintana kwe-stainless steel coil slitting sifana nezincwadi zokusebenzisa eziningi izilimi, nezinhlobo zokuvikela eziphakanyiswe ku-CE. Sihambisa amaphartsi okubuyiselwa kusheshile, futhi siyabika ukuthintana kusuka emuva ngokusebenza kwe-PLC. Ngaphezu kwezizwe zokuthumela ezingama-20, futhi ngezinkampani ezingaba yizinsukwane, sizincoma ukuthi umgqa wakho uqale ukuproducisa ngomzamanja futhi uhlale ubonakala kahle. Isithakazelo sethu sibiza imibuzo yezixhumanisi ngemihla yezisigodi ngemihla yezisigodi ngemuva kwe-24 amahora.

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Bheka Okuningi

Ubufakazi Bamakhasimende

Marek Kowalski
Ukusebenza okubonakala kahle nokubuyiselwa okusheshile

Sifundise isikhombisa sesithili esingasemthwakweni sokuthi sisebenzise isithili 304, futhi sibonakaliswe ngokuphambuka kwakho. Ubude obungafanele bube phakathi kwe-+/-0.05 mm ngemizuzwana eyishumi namashumi amabili (150 m/min), futhi ubuchwepheshe besihlangothi sobuyile kusukela ku-4.2% ukuya ku-1.8%. Ngemizuzwana eyishumi namashumi amabili, ukuthinteka kwemithambo kuphela kubuyisela umsindo wethu. Ukuguqula kubhekise emizuzwaneni eyishumi namashumi amabili (25 minutes), okusiza kuthi sibuye sivumela amalungu amahle asebenza ngokushesha kwezinkampani zokusebenza. Isigaba sokuhlinzekwa kusobala kusindiswa ngokushesha ngokugcina isikhombisa. Manje sisebenzisa i-toni ezingu-1,200 ngomnyaka ngokuphansi kokungafanele, futhi ukuthola kwethu kwe-laser cutting kuvuthelwe ngokuphambuka kwe-32%.

Ayse Demir
Ukuthinteka kwebhuru kuhle kwezinto zokusebenza kwe-automotive

Umkhakha wethu wokugcina izihlangu zokuphatha kuzodinga izihlangu zesithili esingasolwa ngoburra. Imashini yokuqondisa isithili esingasolwa ngezikhumba zokukhanya kubonakalisa uburra okungafana ne-0.03 mm, futhi iziqu zokufa zizwe kusukela ku-5.5% ku-0.9%. Ngokushaya kwe-120 m/min, sizihlangu 18,000 meters ngomshini wethu futhi sizisiza iziprojekthi zezimoto ezintathu ngaphandle kokuhlela kabusha. Ukuthinteka kweminyaka kuyisikhundla se-USD 48,000. Iziresepi zesiPLC zinconywa ukufunda abasebenzi abasha, futhi iziparti zokulandela zifika ngokushesha. Le mashini yasolve indawo enkulu yokuxhumana kwezinkinga zokuhlela kuthi.

Thola Isilinganiso Samahhala

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Ukuphatha Okuphelele Okuvumela Ukuchitha Ukuhlola Kwemithombo

Ukuphatha Okuphelele Okuvumela Ukuchitha Ukuhlola Kwemithombo

Ukubaluleka kwezinkulungwane zokuphakama kanye nokubaluleka kwezinyathelo zokugcina izihlangothi zokuphakama kuyizindlela zokusebenza zonke zezikhumba zokuslitika zezikhumba zokuphakama esithunywa ngazo, esisebenzisa amaphathi okuphakama kakhulu, amakhnife okuslitika okwesibhalo sokuphakama, kanye nokukhala kokutshela kweservome kwezinhlobo zokuphakama ukuze kutholwe ukuphakama kwezinhlobo ngokuphakama kwe-±0.05 mm kanye nokuphakama kwezinhlobo zokugcina ezinzi kune-0.03 mm. Kukusebenzisa izikhumba zokuphakama eziphakeme kakhulu, abamkhosi bahlola ngokuphakama kwezikhumba ezinconywe kanye nezisemthethweni, kodwa akabhi ngezikhumba zokugcina ezinengqondo kanye nezinhlobo zokusebenza ezibandakanya kahle. Ukubaluleka kwezinhlobo zokuhlela kuyasebenzisa ukubaluleka kwezinhlobo zokuhlela kuzokuphakama kwezikhumba phambi kokuslitika, futhi izihlangothi zokutshela zokuphakama zokufaka izikhumba zokuphakama kuzokuphakama kwezinhlobo zokuhlela ngokuphakama kwe-3 I-units kuzo konke izikhumba, okukhombisa ukungafakwa kwezinhlobo zokugcina ozokubangela ukungafakwa kwezikhumba kwezinhlobo zokusebenza zokuphakama kanye nezinhlobo zokusebenza zokuphakama.
Ukuphakama kwezinhlobo zokusebenza kanye nokuguqula kahle kwezinhlobo zokusebenza kwezinhlobo zokusebenza

Ukuphakama kwezinhlobo zokusebenza kanye nokuguqula kahle kwezinhlobo zokusebenza kwezinhlobo zokusebenza

Ukuhlanganisa okusebenzayo nokuguqula ukusebenza kahle kubhekisele kumkhakha wokuthengisa ngokujulile emasimini e-stainless steel amaningi, ngakho ke isithili sethu se-Stainless Steel Coil Slitting Machine sibhekiswe ngokuchaza kakhulu ukuze sifikelele kumkhakha wokusebenza okuphelele kanye nokuguqula izinto zokusebenza ngokushesha kakhulu. Kusetyenziswa i-arbors ezinamandla e-hydraulic eziyilungile kakhulu, i-cassettes zezindlebe eziningi eziphawulekile phambi kokusebenza, kanye nokuguqula ngokomoto i-spacer positioning, futhi le misela yokuqonda iyavumela abasebenzi abaqinile ukwenza ukuguqula kwezinhlobo zokusebenza ngokuphelele ngemizuzu eyi-20 ku-30 ngokushesha kakhulu. Ngaphezu kwalokho, i-PLC recipe storage architectures ezingcono zihlukumeza ngokuphelele iziphephelo zokufaka ngokugcina ngokwanele ngokuvumela abasebenzi ukubuyiza ngokushesha iziphakamiso zokusebenza eziyiqinile kwezinhlobo zokusebenza, ubude bezinkambo, kanye nezinhlobo zokusebenza zokuzihamba. Kuyabonakalisa lokhu ngokwempilo kwezindustria zokusebenza.
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