Umlingana wokuphatha imetalu: Isikhathi sokusebenza esihle 250m/min + ukungafani kwezidingo zokubhala ngokulinganisa ±0.03mm

Zonke Izigaba

Umlinganisi wokuphatha izilayini zemetalu ngokupheleleyo kwezindustri zokusebenzisa izimetalu emhlabeni wonke

I-Slitting Line yethu yebhulayi yenzelwe ukuthola ubukhulu obungafanele, ubukhulu bokusebenza nokuphatha kwezinto ngokupheleleyo kwezindlela zokusebenza kwe-coil. Ngokubhekana nezimali zokuphatha okuphakeme kwe-1,200 MPa futhi izithambo zokuphatha kwe-0.2 mm ku-6.0 mm, kuyasebenza ngokupheleleyo ngezinto eziningi kanye nezinto zokuphatha zezinkolo zezinc, izinkolo zezinc, nezinkolo zezinc zokuphatha. I-line iyasebenza ngokushaya kwe-200 m/min nesilinganiso sezintambo zokuphatha kwe-±0.05 mm, okunciphisa ukuphatha kwamazinto ngokupheleleyo kwe-15%. Kwezindustria zokwakha izihluzi zomkhosi, lapho izihluzi ezisodwa ziyidingekile ukusika izihluzi zokuphatha, i-slitting line yethu isinika izihluzi ezingasolwa ngokupheleleyo, okunciphisa ukuphatha kwamashini okugcina. Umthunywa wase-Europe wokwakha izihluzi wabeka ukuphatha kwe-22% emva kokufaka i-line yethu. Ngaphezu kwezinyanga eziyishumi namabili zokuphatha kwezinto ngokupheleleyo futhi ukuthumela kuma-20 izizwe, sizinika izisombululo esizifundisa ngokupheleleyo esinazo izimfanekiso zezizwe zonke. Izisombululo zethu zisebenzisa ukuphatha kwezimali ngokupheleleyo futhi ukuphatha kwezihluzi ngokupheleleyo, okusinika ukuthunywa kahle kwezindlela zokusebenza zethu zokuphatha.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukuthuthukisa Ukusebenza Kwemithambo Yomoto eGermany

Umthunywa wemithambo yomoto eGermany owaphakathi kwezinkampani ezikhulu zokuphatha izinto zomoto wabona ukungafani kwezinkinga zokusebenza okuphakeme kakhulu, okubonakalisa ukuthi izibhamu zokugcina zihluphe kahle futhi ubude bezinyawo zezihluphe zingafani, okwenzela ukuthi kubhekwe ngokungafanele ukuthi kubalekwa isithuthu sokusebenza ngokulingana ne-12% ngemikhala yokusebenza emininzi. Babengazimisele ukuthola isivuno sokugcina esihambisana kahle nesikhundla esikhulu sokugcina, esinokusebenza kahle ngokuphelele ngamathilitha angu-1.5 ya-steel ephakathi kwezinkampani zokusebenza ngokushesha. Ukuze sishayise lezinkinga, umthunywa wethu wokuqondisa wabeka isivuno esihambisana kahle sokugcina isihluphe sesiliva esinamandla amaningi, esinamandla okugcina okuzinikela ngokuzinikela ngokuzinikela kanye nezibhamu zokugcina zesi-carbide esihle kakhulu, futhi sifuna ukuthi sisebenze ngokushesha kakhulu ngokulingana ne-180 m/min ngokuzinikela ubude obuhle bokugcina ngokulingana ne-0.03 mm. Emva kokuthi isivuno sasetyenziswa, isithuthu sokusebenza siphelile kakhulu ku-3%, futhi ubude bokusebenza kwesibhamu sobe ngaphezu kwe-40%. Ngaphezu kwalokho, isivuno sakhiwo sokuguqula izibhamu ngokushesha sakhuphula isikhundla sokungasebenzi ngokushesha ngokulingana ne-30%.

Ukuthuthukisa Ukusebenzisa I-Stainless Steel e-Italy

I-center yamasevisi yase-Italy eyaziswe kakhulu iyadinga isilungiselelo esihlakanipha sokusebenzisa i-stainless steel ukuslitla amacoil ama-3.0 mm ayezinkampani zika-304 ngaphandle kokubeka izibhurji zokugqaza kwisandla noma izibhurji eziningi ezizokuvutha. Amashini akhe asezingeni elidala izibhurji ezinkulu zokugqaza kwisandla, okwakuyisela ukusebenzisa izindlela zokugqaza ezinzima kakhulu, okwakavutha izindlela zokuproducwa ngokujulile. Siyakwenza nokunikeza umkhahlelo wokuslitla kwe-metal owenziwe kahle, onegcobo lokuslitla elithuluzi kakhulu noma izinhlaka zokuhlela isandla, ekhuphisa ukuslitla okuphelele nokuphelele ngokuphambili kwe-120 m/min. Ubhurji besandla bwasimile kancane kune-0.02 mm, okwakavula ukusebenzisa izindlela zokugqaza zezinye izindawo, futhi kusavele i-center ngemali engu-€50,000 ngonyaka. Ngokuthuthukiswa kwalokho kweziquketho, i-center yamasevisi yayisabalisa izinhlangano zayo kubantu abasebenza emagumbini noma abasebenza emasimini, okwakavutha ukuphanda kwezinhlangano ngemiphumela yokuqala ngokuphambili kwe-25% ngeminyaka miyane.

Ukuhlela Ukuslitha Kwemifuba Yeluminum e-USA

Umthengisi we-aluminum owaphakathi kwe-USA wabona izinkinga zokusebenza eziningi zokuslitha kwemifuba yeluminum engu-0.5 mm, okuyinto ekufuneka kuzisikhombisa ngokupheleleyo kwezindawo zokugcina amandla emoto yase-HVAC. Ukuze kususwe izinkinga zokubhala kwenkambu, sizibiza isilitha sesikhombisa esihle sokuqondisa imifuba yeluminum esinamaphepha ethuluzi nesikhombisa sokugcina amandla esikhombisa ngokupheleleyo, okuhlinzekile ukuthi amandla ayigcine kahle futhi akukho kubhala kwenkambu ngokupheleleyo ngalendlela yokusebenza. Lokhu kusebenza kumkhawulezo wokuphinda kabusha kwe-250 m/min futhi kugcinwa ubude lwesikhombisa ngokupheleleyo kwe-±0.05 mm, okwakha ukunciphisa ukungena kwezinto ezingavumelekile kusuka ku-8% ukuze kube ngu-1.5%, futhi izimpendulo zokuchaza ukungabi nembono zokuvuma kwezinto zingaba ngu-90%. Ngokuthi lezi zinkambu ziyagcinwa kahle, umthengisi wakwazi ukwenza ukuthuthukisa indawo yakhe kusukela kwezindawo zokuthuthukisa kwezindlela zokusebenzisa amandla angcono.

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Kwinqakathi yezinkulungwane zokusebenzisa izinto ezincinci, i-Metal Slitting Line ibhekise kumsebenzi wokuguqula amacoil angaphezulu ku-ma-strip ephakeme. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., siyasebenzisa iminyaka emi-20 ngokuphakeme ukufunda lokhu kulwazi, sibambisana ukuthembeka, ukuproducwa nokuthengiswa ukuze sisebenzise izindustria zasezweni lonke. I-Metal Slitting Line yethu ayiyi mashiyni kuphela; ubunye bokubambisana okukhethekile kwezinkulungwane ekusizeni ukuthengisa nokuthengiswa. Umsebenzi wokuproducwa uqala ngokuvula amacoil, apho amandreli asebenzayo ngamandla amahydraulic abambisa amacoil angaphezulu kwe-30 tons. I-peeler ne-straightener zihlukanisa isimo sokugcina kwamacoil, zinikela umphakathi wokuthi izipatshu zibe phakade futhi zingabonakali kakhulu ekusileni kwezinkulungwane. Isikhundla sesiphakeme se-line sibhekise kwi-slitting head, esineziblade zomthwalo wezinkulungwane ezithathelwe ngokuphakeme, ezinokuhlelwa kahle ukusuka kwezinhlobo zezibandla. Isistimu setension yethu esivumelwayo sibambisana ukuthi izipatshu zibe nesitension esifanayo, sibuyisa ukuthi zibe nesikhundla esingafanayo (camber) noma izibhurra. Emva kwe-slitting, izipatshu zihamba ngaphansi kwe-scrap winder ne-recoiler, zibeka amacoil angavuthelwe kahle futhi azigcwalisekile kakhulu. Sibambisana izinkulungwane ezinkulu njenge-automatic edge trimming, ukubala kwezintlu, nokuthengiswa kwe-PLC ngezinkampani zokubhala ngaphansi kwemboni, okusiza ukusebenza kahle futhi ukubona ngokushesha ukusebenza kwezinkulungwane. Ngezikhathi zokusebenza ezinkulu kwe-250 m/min futhi ngezintlu zokusebenza kwe-0.2 mm kuya kwe-6.0 mm, izinkulungwane zethu zisewasela izindustria zezinhloko zezimoto, ukudleka, izinkulungwane zokusebenza kwezinto zokuzisa, nokuthengiswa kwe-HVAC. Ezweni lonke, izinkulungwane zethu zihlanganiswe kuma-20 izwe, kusuka e-Germany kuya e-USA, e-Brazil kuya e-India. E-Brazil, umsebenzisi wezinto zokuzisa wasebenzisa iline yethu ukusila amacoil angama-4.0 mm angazwa ngamagale, okwenzela ukuthi ukusebenza kwezinkulungwane kwe-99.5% futhi ukuthinteka kwezinkulungwane kuhlanzekile ngama-35%. Ukuthembeka kwethu kwezinkulungwane kubonakala ngokuthi sibhalwe ngokuthembekile kwe-ISO 9001 futhi sibhala ngokuphakeme. Sizazi ukuthi abasebenzisi basezweni lonke bafuna ukuthi izinkulungwane zibe nesibonelo, ukuthengisa kahle, nokuthuthukisa emva kokuthengiswa. Ngakho-ke, sibhala izinkulungwane zokuthengiswa ngokuphakeme, ukufundisa kuleli leli, nokuthuthukisa ngokushesha ngokuphakeme. Uma usiza i-Metal Slitting Line yethu, uyabuyisa inkampani eneziphakeme kakhulu ukuthi uyabuyisa inkampani eneziphakeme kakhulu. Sibuyisa ukuthuthukisa kahle, sibambisana i-Industry 4.0 ukusiza ukubala izidata nokuthuthukisa ngokuphakeme, ukusiza ukuthi ukusebenza kwezinkulungwane kubhekele kakhulu. Uma ungumsebenzisi weservis center noma umthengisi wokwakha izinto, izinkulungwane zethu zisiza ukuthi zibe nesibonelo, ukuthengisa kahle, nokuthuthukisa kahle, ukusiza ukuthi inkampani yakho ibe nesibonelo kakhulu ukuthi ibe nesibonelo kakhulu.

Imibuzo Evame Ukubuzwa

Izinto zizingachazwa kulesilitha sesikhombisa semetal?

Umlinganisi wethu wokuslita imithwalo uthenga izinto eziningi kwezinkulungwane zezinkampani, kubona i-stainless steel, i-aluminum, i-copper, nezinkampani zokugqibela. Kuyasebenza ngemithwalo yezinkampani ezingaphansi kuka-0.2 mm kuya kuka-6.0 mm, futhi ububanzi bawo buya kuka-1,600 mm. Ngokusebenzisa i-tensile strength edlula kuka-1,200 MPa, kuyasebenza kubizomkhakha, kubizo yokwakha, nokubizo lwe-HVAC. Sihlanganisa ngezindlela zokufaka isikhundla esifanayo kuma-alloy okuphathelene nesicelo.

Uyakhokha njani ukuphepha kwe-slitting nokulawula i-burr?

Ukuphepha kufinyelelwa ngokusebenzisa i-circular blades ezilandelwe ngokuphepha, i-hydraulic blade locking, nokulawula i-tension ngendlela yokuvala i-loop. Izindlela zethu zisobala ububanzi obuhambisana ngokuphepha kuka-±0.05 mm futhi ububi be-burr buya kuka-0.02 mm. Ukuslita kwesibuko sokubusa kanye nokulandela ngokushesha ngokusebenzisa i-PLC kuzoba kubhekise indlela yokukhokha. Ishumi lezindlela ziyabonwa ngokujabula ngokuphepha kabusha ngaphambi kokuthunyelwa ukuhlinzekisa ukusebenza.

Isikhathi sokuphela kanye nokuhlola kuyini?

Isikhathi esisiseko sokufakwa kwezinto kuyi-90-120 emasuku emva kokuthi isicelo sivumelwe, kusukela ekuthinteni kwesicelo. Sisiza ngokufaka kwezinto kwenyanga futhi ukubuyisela kwezinto ngamaphoyinti ethu ovuthile. Ukufundisa abasebenzi bokusebenza nokuphatha kufunekwe. Sisiza futhi ngokuhlanganisa kwezinto kusuka emuva kwekhompyutha futhi sibhala amadokhumenti amaningi ukuze sikhubaze ukususa kahle.

Ukuthi le linethi yokugqila iyakhuluma kanjani ngokuphepha kwezinto?

Ngokuvumela ukuthi iziblade ziyasebenza kahle, ukunciphisa ukugqila kwezinyango, futhi ukuvumela ukuthi ukuphepha kwezinto kuyinkimbinkimbi, linethi yethu iyaphepha izinto ngokuphansi kwe-15% kulinye ngezindawo zokugqila ezizenzakale. I-scrap winder eyodwa iyakha izinyango ezigqilwe ngokushesha, futhi isoftwe yethu iyavumela ukuthi izikozi ziyasebenza kahle, okuphula ukuthi ubuyiswe kwezinto zakho zokusebenza ngokuphansi kakhulu.

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Ubufakazi Bamakhasimende

U-John Mitchell

Ukunemba Okungavamile Nokwethenjelwa

Ilinethi yethu yokugqila izinto ezinamathali e-Taizhou Chuang Yuan iyasebenza ngokuphelele ngeminyaka miyane. Ukuphepha kwezinto kwezinhlobo zokugqila kuyi-±0.03 mm, okuyiqinisekisa ukuthi kuyafika kwezizicelo zezinhlobo zokugqila zethu zokusebenza kwezinhlobo zokugqila. Ukusebenza kwalahla ngokuphansi kwe-20%, futhi ukungasebenzi kuyincinci. Isithembiso sethu siyasebenza ngokuphelele. Siyabulela kakhulu ukuthi usebenze nabo uma ufuna ukusebenzisa izikozi.

Elena Rossi

Ukusebenzisa Kakhulu Kwemithombo Yomthwalo Wokuphatha

Siphatha imithombo yomthwalo wokuphatha we-304 ngalilanga, futhi lelinyama libeka amaphakathi angafihli, libeka ubuncinane bezinye izisebenzi zethu. Isistimu yokuphatha ukuphatha kuyisiphepho esihle, futhi ispeed yelinayama ya-150 m/min ibiza okukhulu kwethu. Emva kwezimbili zeminyaka, sizibona ukuthi izindlela zokuphatha zizishusha ngamashumi ayisithupha. Taizhou Chuang Yuan yindlu yokuqonda.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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slitting line

slitting line imveliso yokuhlula isikho umakhiqisi wokususa imibhalo umakhiqisi westeel wokususa imali yemagcinisi yethelamva esilondoloziyo precision slitting line izihlangu zokuphatha zokuthengiswa steel slitting line machine imishini yokuslita eyodwa ngokwezinkambo

Ukuphatha Okuphelele Kokuphatha Ukuphatha Ukuze Kube Nokulinganisa Ukuphatha

Ukuthi isikhundla sokubhala kusobala nokuthi isikhundla sokubhala sikhona ngokuphelele kuyaphendula kakhulu ekutheni kubhekwe kwezindlela zokusebenza ezinkulu eziqondile ezingena ku-Metal Slitting Line yethu, okunye nesistimu esisha yokulawula ukuphepha okugcina isikhundla sokubhala ngokuphelele ngokuphelele phakathi kwesikhundla sokubhala ne-rewinding. Ngokukhathazeka kwezinkinga zokubhala kwezinye izihlangothi, ukubhala kwezikhundla zokubhala, nokubhala kwezikhundla zokubhala ngokungafanelekile, le sistimu esikhundleni esikhulu isinika ubuhle obukhulu besikhundla sokubhala kuzo zonke izinhlanganiselo zemithali. Ngokusebenzisa amachiphi amahle okulawula ukuphepha nokubhala kwezinto ngokushesha, lesistimu isilawula ngokuzenzakalelayo iziphakamiso zokuphepha ngokuphatha kwezinhlanganiselo zomhlangothi nokuvutha kwezinhlanganiselo zokusebenza, isikhuba esihle kanye nesikhundla sokubhala esikhulu nesikhundla sokubhala esincane esingaphansi kwe-0.2 mm kuya kuma-6.0 mm. Ngokubonisa ukuthi lokhu kuchaza kanjani ukuthi lokhu kubhekwa kakhulu emisebenzini eyinkimbinkimbi, indawo yezimoto yaseJalimane yakhokha ukuthi isikhundla sokubhala sibhala ngokuphela ngama-90%.

Ukuphakanyiswa kwe-“slitting” ngokukhulu nokuguqula izinkampani ngokushesha

Ukuqonda kwezindlela zokusebenza nokuthi isikhathi sokusebenza ngokukhula kakhulu kuyizinkinga zokubhekisa kwezindlela zethu zokuslitting emithilini, zibhekiswe ukuze zihlanganise ukusebenza kwesikhathi esisheshayo esingena ku-250 m/min futhi nezindlela zokushintsha izinkampani zokusebenza ngokusheshayo kakhulu. Ukuze sibhekiselelele isinkinga esisodwa sezindustria yokuqhubeka kwezikhathi eziningi zokungasebenzi xa kushintshwa ubude lweprodukthi, sizifaka amaphoyinti e-quick-lock ayesekelwe ngokuphelele okuyenza abasebenzi bakwazi ukushintsha izinkampani zokusebenza noma izinkampani zokugcina ngaphansi kweziminyaka ezine—lokhu kuyisilinganiso esiphelele sokuzinga kwezindustria yeziminyaka ezithathu. Lokhu kucabanga kakhulu ukuthi isikhathi sokungasebenzi akasenzi ngokuphelele kuyakubiza ukuthi kufike kwezindawo eziningi zokusebenza ngosuku noma ukuthi kubhekiswe kwezindlela zokusebenza eziningi zokusebenza ngokusheshayo kwezinto ezincane zokufaka. Ukubonisa lokhu kwezindawo zokusebenza zempilo, indawo enkulu yokusebenza e-United States ibhabhathile ukuthi kukhona ukongeza kwe-35% kwezindawo zokusebenza ngokujulile futhi ukuthi izindlela zokusebenza zokufaka kwezindawo zokusebenza ziyadala ngaphansi kwezindlela zokufaka.