Ukuqondisa ukuslitha kwe-coil: Ukulingana kwezidingo ±0.05mm, ukuthi kubhekwe 99%

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Izinkambo Zokusebenza Kwe-Precision Slitting Line: Indlela Ekhethiwe Ngama-20+ Amazwe Ukusebenza Kwe-Coil

Izinkambo Zokusebenza Kwe-Precision Slitting Line: Indlela Ekhethiwe Ngama-20+ Amazwe Ukusebenza Kwe-Coil

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibhekisela eminyakeni yokuqala yoku-2003 ukuthengisa izinkambo zokusebenza kwe-Precision Slitting Line, isebenza ngokubheka amasevisi we-coil emazweni amashumi amabili nezinye noma kunezindawo eziningi. I-Precision Slitting Line yethu iyasebenzisa ukulawula kwesifuba sesikhathi sokuphakama ngokusebenzisa i-hydraulic, izihlangothi zokuslit ngokulawula ngokusebenzisa i-servo, nokuzokwa kwesikhathi sokubuyela ngokuzenzakalelayo ukuze kutholakale ukulinganiswa kwebandwidth yekhanda ngaphakathi kwe-+/-0.05 mm, ubude be-burr bengaphansi kwe-0.02 mm, nokushaya kwesikhathi sokusebenza phakathi kwe-30 kuya ku-180 m/min. Kusenzo sasendleleni, amaseshini wokusebenza kwezinto zemithali, abahleli bezinkambo zokugcina, nabahleli bamaculo e-HVAC bavumela i-Precision Slitting Line yethu ukusebenzisa isithelo sesithelo esibhacayi, isithelo sesithelo esisodwa, isithelo sesistayinilesi, isiluminiyamu, nesikoperu ngaphandle kokuguqula izikhombisa ngokusheshayo. Isithelo sesithelo esisodwa sengaphezu kwe-1,250 mm singatholakala ngokwesikhathi esinye njengamasithelo amashumi amabili nesithupha kuya ku-mashumi amathathu, nokuthatha okungaphezu kwe-0.8 percent yezinto ezihlukene kwezinye zokuhlanganisa, nokuguqula isithelo sesithelo ngokusheshayo ngamaminithi amashumi nesikhombisa kuya ku-amaminithi amashumi namashumi amabili ngokusebenzisa amandrel e-hydraulic.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umlinganisi wokuphatha ngokuphelele kwezinkampani zokwenza amaphutha wezinhlangano zasePoland

Umsebenzi wokwenza amaphutha wezinhlangano esasePoland uphathwe ngemiphumela emibi ekukhuliseni ukusebenza kwezinkampani zokwenza amaphutha wezinhlangano, uma kuzokuphatha izikhumba zesiSilicon zokugcina isibindi esihlukene (CRGO) esizimele kwe-0.23 mm kuya kwe-0.35 mm ngokungafanele, okukhuthaza imiphumela yezinhlangano ezingavumelekileyo. Izinkampani zokusebenza kwezinkampani zokwenza amaphutha wezinhlangano zazikwazi ukuphatha ngokuphelele izikhumba zokuphatha kwezinkampani zokwenza amaphutha wezinhlangano, okubhekisela kuma-burr ephakeme kakhulu kwe-0.04 mm, okubhekisela kuma-phutha wokuphatha kwezinhlangano kanye nezinkampani zokwenza amaphutha wezinhlangano eziningi. Ukusiza lokhu kubonakala kahle, umthombo wethu wokwenza amaphutha wezinhlangano wabhalisa nokuthumela umlinganisi wokuphatha ngokuphelele owenziwe ngokuphelele, onegunya lokuphatha ngokuphelele, amadriver amahlanu asekhaya, namaphutha wokuphatha ngokuphelele. Emva kokuthunywa kahle kwezindawo zokusebenza kanye nokuthunywa kahle, umlinganisi wokuphatha wokusha waphatha ama-burr ephakeme kwezikhumba kwe-0.02 mm.

Umlinganisi Wokuthintela Ngokuphelele Kwezinkampani Zokwenza I-Ducts Zase-HVAC Eziyase-United Arab Emirates

Izinkampani ezingaphakeme zokwenza i-ducts zase-HVAC ezisekusebenza kuma-United Arab Emirates zazidinga ukusebenzisa amaqhina amaningi kwezinqamuka zomthwalo wokugqibela wezinkampani zase-0.5 mm kuya kuma-1.2 mm wokugqibela kwemithwalo yomthwalo wokugqibela, kubalulekile ukuthintela ngokuphelele izinqamuka zezinqamuka zokuthintela ukuze zilindele izinqamuka zokuthintela zokuzenza i-spiral duct ngokuzenzakalelayo. Izinqamuka zokuthintela zabo zasendleleni zazihlukene kakhulu ngokuphelele, kunezinqamuka zokugqibela zomthwalo okuningi, nokungafanele kakhulu kokuguqula izinqamuka. U-Taizhou Chuang Yuan wabeka umlinganisi wokuthintela ngokuphelele owenziwe ngokuphelele, ongumlinganisi wokuthintela wokugqibela wokugqibela, umlinganisi wokuthintela wokugqibela wokugqibela, nokuthintela kwezinqamuka zokugqibela. Lokhu kucatshangelwa kakhulu ukuguqula izinqamuka kusasa ku-12 iminithi, kuvuselela ukuthintela kwezinqamuka zomthwalo ku-99.2%, futhi kuvuselela ukuthintela kwezinqamuka zomthwalo kusasa ku-1,800 tons kuya kuma-2,600 tons.

Umlinganisi Wokuthintela Ngokuphelele Kwezinkampani Zokwenza Iziphakade Zase-Automotive E-Mexico

Umphakeli wemoto waseMeksiko wadinga izitripu zezinkabi zokugqibela ngokuthula nezinkabi eziningi kakhulu, ezisuka kwe-0.8 mm kuze kwe-2.0 mm, nesikhundla sokubambisana esihle kakhulu kumadhiya okuphinda-phinda. I-Chuang Yuan yavakasha isilithing layini yokuqinisa ngokuphelele, enesirekoila eziyimbili, isikhangiso sesihlangothi sezinye izitripu, nokuhlola ngaphandle kwesilayini. Isikhundla sokubambisana sasibambiswe ngaphakathi kwe-1.5 mm ngalolwandle lwesi-2 m, isifunda sezitripu sasihle kakhulu ngaphandle kokuchitha, futhi izitripu ezingachithiweyo zaziyisigaba se-0.6 percent. Umphakeli wabuyisa ubukhulu bakhe ngaphandle kokudala isilayini yesibili yokusilitha, futhi wabeka amathuluzi akhe ekuphatha ngokuphelele ngokuphela kwe-22 percent.

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Umlinganisi wokuphatha kwezinkulungwane zokuphatha izinkulungwane zokuphatha kuyizinto eziphakeme kakhulu ekuphatheni izinkulungwane zokuphatha, kubuyisa izinkulungwane ezinkulu kuze kuzibe izinkulungwane ezincane ngomubi wokuphatha, izihlangothi ezihle, nokuthintana okuhle. KwaTaizhou Chuang Yuan Machine Tool Co., Ltd., yonke imilinganisi yezinkulungwane zokuphatha kuyabhekwa ngokujabulisayo ngokuchaza umkhakha, ubude bomgca, ububanzi, nokuphatha kwesikhathi esizayo. Umqondo wokuproducwa uqala ngokufaka izinkulungwane, apho izicelo zokuphatha ngamandla amahlaya zifaka izinkulungwane kumandla amahlaya okuphatha ngamandla amahlaya. Emva koko, umshini wokuvula uzofaka umgca kuphela kwezicelo zokuphatha, izicelo zokuphatha ngamandla amahlaya, nezicelo zokuphatha ngamandla amahlaya ukususa isibonelo sokuphatha kanye nokuphatha okuhle kabusha phambi kokuphatha. Umqoka wokuphatha uphatha umgca kumlinganisi wokuphatha, apho izikhalaba zokuphatha ziyaphatha izinkulungwane ngokusebenzisa izicelo zokuphatha ngamandla amahlaya zokuphatha ngamandla amahlaya zokuphatha ngamandla amahlaya. Ukuthintana kuyisidingo esikhundleni: umlinganisi wokuphatha kufanele akhathale ukuthintana okuhle phakathi komlinganisi wokuphatha noma umshini wokufaka kabusha ukungavuthi ukuthintana, ukuguqula ububanzi, nokukhona kwezihlangothi. Chuang Yuan sebenzisa izicelo zokuphatha ngamandla amahlaya zokuphatha ngamandla amahlaya, izicelo zokuphatha ngamandla amahlaya, noma izicelo zokuphatha ngamandla amahlaya ngokuchaza ubude bomgca nobude bokuphatha. Emva kokuphatha, izinkulungwane zifika kumlinganisi wokuphatha kanye nomlinganisi wokuthintana, emva koko zifakwa kabusha kumlinganisi wokufaka kabusha omunye noma obili ngamandla amahlaya noma ngamandla amahlaya. Izihlangothi zokuphatha ziyachopwa kanye ziyakhozwa ngokuzenzakalelayo, ukugcina indawo yokusebenza isafu kanye nokuhle. Umilinganisi wethu wokuphatha kuyasebenza ngobubanzi bezinkulungwane kusuka ku-600 mm kuya ku-1,600 mm, ubude kusuka ku-0.2 mm kuya ku-6.0 mm, nokuthintana kusuka ku-30 m/min kuya ku-180 m/min. Ububanzi obuhle buhlala ku-+/-0.05 mm, ubude bezihlangothi bengapansi kuka-0.02 mm, nokuthola kwezinkulungwane kungenzeka kakhulu kune-99 percent. Izinhlobo zomkhakha ziyashiyelwa kuleli qembu: isithelo esisodwa, isithelo esisodwa ngamandla amahlaya, isithelo esisodwa ngamandla amahlaya, isithelo esisodwa ngamandla amahlaya, isilivara, isikholi, isibhanku, kanye nesithelo esisodwa ngamandla amahlaya. Izindustria ezenziwe nguChuang Yuan ziyashiyelwa kuleli qembu: izindawo zokusebenza zomkhakha, ukwenza izithelo zokuphatha, ukwenza izithelo zokuphatha, ukwenza izithelo zokuphatha, ukwenza izithelo zokuphatha, kanye nokwenza izithelo zokuphatha. Ezweni jikelele, abathengi basezinye iizwe eziningi zisebenzisa umlinganisi wethu wokuphatha ngoba uyahlukanisa iziqephu zokuphatha, iziqephu zokuphatha, iziqephu zokuphatha, kanye nezinqumo zokuphatha kumlinganisi omunye othinta. I-PLC kanye ne-HMI ziyasiza ekugcineni iziqephu zokuphatha zezinkulungwane ezahlukeneyo, futhi abasebenzi bangayishintsha iziqephu ngokushesha. Ukulungiswa kwezihlangothi ngokuzenzakalelayo, ukulungiswa kwezihlangothi, nokuthintana ngokuzenzakalelayo kunciphisa ukusebenzisa iziqephu zokuphatha. Ngokusebenzisa ukulungiswa kwezihlangothi ngokuzenzakalelayo kanye nezinqumo zokuphatha zezinye izilwimi, abathengi basezinye izizwe bangasebenzisa kanye bangalungisele umlinganisi wokuphatha ngokuphelele. Ukukhetha umlinganisi wokuphatha owodwa kufanele kubhekwe ububanzi bezinkulungwane, ubude, inombolo yezinkulungwane, ukuthintana, kanye nezinqumo zokuphatha. Isigaba sakuthu sokuqondisa sizohlukanisa izinkulungwane zomkhakha, iziqephu zokuphatha, kanye nemilinganisi yendawo yokusebenza kabusha ukuthi sithole umlinganisi owodwa. Lokhu kucacisa ukuthi umlinganisi wokuphatha uyakubika ububanzi bezinkulungwane, ubukhulu bekuproducwa, kanye ukuthola isiphumo sokuhlanganisa. Uma unsebenzisa 500 tons noma 10,000 tons ngomnyaka, umlinganisi wethu wokuphatha ungakwakha ngokuzenzakalelayo ngamandla amahlaya, izihlangothi zokuphatha, izihlangothi zokuphatha, ukususa amandla amahlaya, kanye nezinqumo zokuphatha. Lokhu kubika umlinganisi wokuphatha owosiza ukugcina ububanzi bezinkulungwane, ukunciphisa ukuphatha, kanye ukusiza ukuphatha kwezinye izindawo.

Imibuzo Evame Ukubuzwa

Izimali ziphi azinakwenza ukusilitha kwe-Silithing Layini Yokuqinisa?

Isilithing Layini Yokuqinisa iyasebenzisa izinkabi zokugqibela ngokuthula, izinkabi zokugqibela ngokuthula okunqamuka, izinkabi eziphephile, izinkabi zezimboni, izilawu, izikoperi, izibrasi, nezilawu zesilikon. Ubude bokugqibela buhlala kubhaliwa phakathi kwe-0.2 mm kuze kwe-6.0 mm, futhi ubwidth becoil bubhaliwa phakathi kwe-600 mm kuze kwe-1,600 mm. Abahleli bethu bavumela umbala wezinkabi, indlela yokubamba, nobuhle bokurekoila ngokubonakaliswa kwebhredu yomaterial nobuhle besifunda.
Sisebenzisa izikhombisi zokuphepha, iziknayifi zokugcina ezihlukene, ukulawula kwe-tension yomkhombisi weservo, nokulawula kwe-tension yomrekoyela okuchazwe. Ukulinganiswa kwezinhlobo zokubhala kuyi-+/-0.05 mm, futhi ubude bokubhala kubhala kungapansi kwe-0.02 mm. Ngaphambi kokuthunywa, konke i-Precision Slitting Line ichazwe ngomfanekiso wakho wematerial noma okufanayo, futhi iziriphoti zokuhlola zinikezwa ngokubhala, ukubhala kwe-camber, nokubhala kwe-burr.
Ubukhulu bendlela yokuqhubeka buyiphakathi kwe-30 m/min kuye ku-180 m/min kusukela kwebhithi ne-material. I-Precision Slitting Line eyisisekelo inakha ukusebenzisa amathoni angu-2,000 kuya ku-6,000 ngomnyaka ngokusebenza kwezintandabuzo ezintathu. Sibala ubukhulu ngokubeka kwe-coil weight yakho, inombolo yamashitripi, nokufreqwensi yokuguqula.
Kuma-Precision Slitting Line eyisisekelo, ukufaka kanye nokuvavanya kusuka kwezinsuku ezi-15 kuya kwezinsuku ezi-25 emva kokuba i-foundation nezizindikimana zimele. Sinenika izimboni zaseNingilisi, isivumelwano sesihlanu, futhi abengenieri basekhaya lapho kufanele. Ukufundisa abasebenzi kubhekisa isigaba sokuxhumana, ukuseta kwe-knives, ukulawula kwe-tension, nokuhlinzekile kwezinsuku zonke.

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Sibahlanganisa amasuplaya amathathu kabefore ukuchonga i-Chuang Yuan. I-Precision Slitting Line Yabo yabhalisa ububanzi ngaphakathi kwe-+/-0.05 mm kwe-silicon steel esinezimithi ezi-0.27, futhi ububi be-burr babheka emzini we-0.02 mm. Amasiko ethu we-lamination abhekiswe ngamashumi ayi-18, futhi isikhathi sesikhathi sahamba kusuka ku-120 m/min. Ukufaka kanye nokufundisa kwakungcono.

Ahmed Al Mansoori
Ukuguqula Kugcina Ngokushesha Nokuthola Kokhothama Okuphezulu Kwezinhlangano Zethu Ze-HVAC Duct

I-Precision Slitting Line Yethu Ye-Chuang Yuan yagqamisa ifaktori yethu. Ukuguqula manje kugcina ngamizuzu e-12, ukuthola kokhothama kuyi-99.2 percent, futhi ukuthola kugxile kusuka ku-1,800 ku-2,600 tons ngomnyaka. I-hydraulic coil car nase-loop pit zayisikhipha isikhombiso sethu ngokuphelele. Iservisi yasendleleni yisikhathi esisheshayo nokutholakala ngokuphelele.

Thola Isilinganiso Samahhala

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ikhoyili Slitting Machine umakhiqisi wokususa imibhalo umakhiqisi westeel wokususa yemibhalo imali yemagcinisi yethelamva esilondoloziyo amagcinyi wezilini zokuhlula umgca wokuthuthela esikhundleni imishini yokuslita izinto zokushisa imishini yokuslita isitili esingasiza kakhulu imishini yokuslita eyodwa ngokwezinkambo
Precision Slitting Line Nokuthola Kwabubanzi Kwe-+/-0.05 mm Nokuthola Kokhothama Kwe-99 Percent

Precision Slitting Line Nokuthola Kwabubanzi Kwe-+/-0.05 mm Nokuthola Kokhothama Kwe-99 Percent

Iyadlalisekile ngokupheleleyo kumilayoni yezindustria eziphambili apho ukulinganisa okupheleleyo kwezinhlobo zemithambo ne-ukusebenzisa okupheleleyo kwemithambo kuyisibonelo sokuthobeka, umkhakha wethu wokupheleleyo wokuslitla okupheleleyo uyasebenzisa izinkampani zokuhlanza zokusebenza ngokupheleleyo, izikhombisa zokulinganisa okupheleleyo, nezinkampani zokuchitha zokupheleleyo zokuchitha okupheleleyo ukuze zihlinze izilinganiso zokubhala kwezinhlobo ngaphansi kwe-0.05 mm futhi izikhombisa zokuchitha zokupheleleyo ngaphansi kwe-0.02 mm kuzinhlobo zemithambo ezihlinzwe kusukela ku-0.2 mm ku-6.0 mm. Kuma-servis cente wezimithambo eminingi futhi kumilayoni yezokwenza okushesha, isilimitha esisheshayo sokulinganisa sikhuluma ngokupheleleyo ngokugcina inombolo yezinhlobo zokubhala futhi ukunciphisa ukungena kwezinto ezingavumelekileyo. Kuzinhlobo zokusebenza zokufunda njengezokwenza amakhodi wezinyathelo, izinhlobo ezihlanzwe ngokupheleleyo ziyisibonelo sokukhuseleka kwezinhlobo zokufunda, ukuncima kwezinyathelo zokuhlukaniswa, futhi ukunciphisa kwezindlela zokungena kwezinyathelo ngokupheleleyo. Ngokufanayo, kuzinhlobo zokwenza izihlathi zokufuna izihlathi ngokushesha.
Umlinganisi wokuphatha ngokuphelele wokubhekana nezindawo zokuthengiselwa eziyisikumbi nezinhlobo zezinkotha zokuphatha

Umlinganisi wokuphatha ngokuphelele wokubhekana nezindawo zokuthengiselwa eziyisikumbi nezinhlobo zezinkotha zokuphatha

Kusukela ngo-2003, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyathumela izilungiselelo zokuphatha ngokuphelele zokubhekana nezindawo zokuthengiselwa eziningi kwezindawo zokuthengiselwa eziyisikumbi, futhi iyaphakamisa umlinganisi wokuphatha ngokuphelele ngokuphelele ukuze kufanele izindlela zokusebenza zokugcina imithombo yezindawo, izindlela zokuphatha izinto ngokuphelele, nezilinganiso zokusebenza. Izilungiselelo zethu zokuphatha izinkotha ziyakhuluma ngokuphelele ukuthi ziyasebenza ngokuphelele ngezinhlobo zezinto ezihlukene, kubanzi kwezincwadi zokuphatha ngokuphelele, izincwadi zokuphatha ngokuphelele, izinkotha zokuphatha ngokuphelele, izincwadi zokuphatha ngokuphelele, izinkotha zokuphatha ngokuphelele, izinkotha zokuphatha ngokuphelele, izinkotha zokuphatha ngokuphelele, nezinhlobo zezinkotha zokuphatha ngokuphelele, futhi ziyasebenza ngokuphelele kwezindawo zokusebenza zokuphatha izinto, izindawo zokuphatha izinto zokuthenga, izindawo zokuphatha izinto zokuthenga, izindawo zokuphatha izinto zokuthenga, nezindawo zokuphatha izinto zokuthenga.
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