Imishini Yokuslita Amashilithi | Ukusebenza Kwemikhombolo Yokuphakama Kwezinkulungwane

Zonke Izigaba

Isivinini Sezinkambo Zokuphatha Isitshixo Sombili Sokusebenza Ngokupheleleyo

Isivinini sethu sezinhlangothi zokuphatha isitshixo sombili sibonisa ubukhulu be-technology yokuphatha izinkambo ngokupheleleyo, sakhelwe kubantu abasebenza kuzo abadinga ukuthembeka okupheleleyo nokuthuthuka kwezinhloko. Sakhelwe kubantu abasebenza kumaphoyinti wezinkambo, indawo yezimoto, indawo yokuqondisa, kunye nezindawo zokwenza izinto zokusebenza, leli sivinini sikhulisa izinkambo ezingenani kuma-strips engaphezulu kwezinye ngokungafanele kwezinye, noma kwezinye ngokungafanele kwezinye, nokuthola ukuthembeka kwezinkambo ngokupheleleyo kwe-micron. Le linethi iyasebenza ngokuphatha izinkambo eziningi kakhulu kwe-1600mm, izithwashi kwe-0.2mm kuya kwe-6.0mm, futhi iyasebenza ngokushaya kwe-180 m/min, ibonisa ukuthola amathonsi angaphezulu kwe-25,000 ngonyaka. Iyaphakathi kwezinkambo zokuphatha eziningi kwezinkambo, izinkambo zokuphatha izinkambo, kunye nezinkambo zokuphatha izinkambo ngokuzenzakalelayo, le sivinini siyinika ukuthembeka kwezinkambo ngokupheleleyo kwe-±0.05mm. Isivinini sethu sezinhlangothi zokuphatha isitshixo sombili siyaphatha izinkambo, ukuphatha izinkambo, ukuphatha izinkambo zokuphatha, kunye nokuphatha izinkambo ngokuzenzakalelayo njengendlela eyodwa, isikhipha izindleko zokusebenza ngokupheleleyo kwe-40%, futhi isikhipha ukuphatha izinkambo ngokungafanele kwe-0.3%.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Umthunyisi wemoto uvutha ukuphakama kwezindlela zokusebenza ngamaphuzu angu-40 ngokusebenzisa imishini yokuqondisa izilayini zezikhumba

Ibhizinisi elivelele laseJalimane elikhiqiza izingxenye zezimoto eligxile ezingxenyeni ezincane lalidinga umshini wokusika insimbi onamandla, onembile kakhulu ukuze usebenze ama-coil amakhulu wensimbi aqondiswe ezindlini zamabhethri ezimoto zikagesi. Umugqa wabo wokusebenza wefa wahlushwa ukuphazamiseka okwedlulele emaphethelweni kanye nokuphambuka kobubanzi bezilinganiso okungaphezulu kuka-± 0,1 mm, okuvame ukudala ukulahlwa kweqoqo elincane elibizayo. Ukuze sixazulule lezi zinkinga, ithimba lethu lonjiniyela laklama futhi lanikeza umshini owenziwe ngezifiso wokusika insimbi onama-blade ayindilinga agqunywe i-chrome, izinhlelo ezithuthukile zokulawula ukucindezelwa kwe-hydraulic, kanye ne-winder ye-scrap ezenzaka Ngemva kokuhlanganiswa, ukubekezelelana kobubanzi be-strip obuphelele kuthuthuke kakhulu kwaba ngu-± 0.03mm, ukuphakama kwe-edge burr kwalawulwa ngokuqinile kwaba ngaphansi kuka-0.02mm, futhi umkhiqizo wokukhiqiza jikelele wakhuphuka ngo-40% ezinyangeni ezintathu zokuqala zokusebenza. Ngaphezu kwalokho, ukonga izinto ngonyaka kwafinyelela kumathani angu-120, okunciphisa ngqo

I-Sentha ya Sevisi e-United Arab Emirates ibuyela imilinganiselo yayo ngokusebenzisa i-Machine yokuslitika kwe-steel eyadlulisekile

Isikluphakathi esikhulu sekholi yamaphutha emahlabathini e-Dubai sasifunda amathoni angu-8000 wamaphutha ayo wasezinkundleni zokugqibela ngomnyaka, kodwa sasihlukene nesiphambano sezinsimbi zokusebenza esisodwa ngokushesha kwezinyathelo zokuguqula izihlangothi nezinkinga zokulawula ukuzinikela kwamaphutha. U-Taizhou Chuang Yuan wabiza isikhombisa sokuslitika kwezinkundleni zokugqibela esihle, esinezihlangothi zokuguqula ngokushesha kanye nokulawula ukuzinikela ngokuzenzakalelayo, okwakuyisiza ekuphepheleni isikhathi sokuguqula izihlangothi kusukela ku-45 minithi ku-12 minithi kuphela. Ngakho, ukufunda kwezinkundleni zokugqibela ngomnyaka kwezinye kwezimbili ku-16 000 amathoni, futhi ukusetshenziswa kwamandla welektriki ngamathoni ngalinye kwezinkundleni zokugqibela kwezinye kwezimbili ku-22%. Isikluphakathi sasifunda kakhulu abasebenzi abaningi abasebenzisa amaphutha emahlabathini angu-50, futhi wabona ukubuyela kwezimali zokuhlanganisa ngeminyaka emibili ne-14, okubonisa ngokuphelele ukuthi isikhombisa sakithi sokuslitika kwezinkundleni zokugqibela sikhulu kakhulu, sikhulu kakhulu kwezinsimbi zokusebenza, kanye nokuthi sikhulu kakhulu kwezimali.

Umphakeli wezinto zokusebenza kwehause eMeksiko ubiza isilinganiso sesikrapi ngamashumi ayisithupha futhi-ayisikhombisa i-Machine yomkhweba wamaphathi wezinkabi

Umphakeli omkhulu wezinto zokusebenza kwehause eMeksiko oqhubeka nokumkhweba amaphathi wezinkabi ezihlukene kakhulu ekubeni kuyasebenza ngokushesha kakhulu kwezinkabi zokuvula izinkabi zemifuba yezinkabi. I-Machine yethu yomkhweba wamaphathi wezinkabi yayisebenzisa izipad zokuzimela ezinamafelt, izinkambo zokususa izinyango zokugcina ngokuphelele, kanye ne-sistem yokuqondisa umfula wokuhlanza. Isilinganiso sesikrapi sasendaweni sobuchwepheshe saba phansi kakhulu kusukela ku-4.2% ku-1.5%, okubhekisela ku-380 tons yezinkabi zokugcinwa ngonyaka. Lokhu kubhekisela kumicron yokuphelele kubhekisela kumshane wokugcina ngokushesha kakhulu ngamashumi ayisithupha, futhi ukudlika kwe-IoT kusuka emuva kubhekisela kumshane wokungabhalwa ngokungafanele ngamashumi ayisikhombisa.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Isikhungo Somshini 5 I-axis Moving Column Gantry Machining Center Center Ithuluzi elizenzakalelayo

INDABA YOKUBUKA

Ikhoyili Yensimbi Ukusika Kuze Ubude Bekhoyili Yensimbi Yokuqondisa Nokusika

INDABA YOKUBUKA

I-CNC Fiber Laser Metal Cutting Machine Laser amandla 1500w-6000w carbon fibre sheet cnc cutting

INDABA YOKUBUKA

Umshini wokusika amanzi we-Waterjet umfutho ophezulu we-waterjet

Kwinqakithi yezindawo zokusebenzisa izinto ezincinci, i-Steel Slitting Line Machine ibuyela njengomkhakha wokusebenza ngokuphelele nokuhleleka. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., okwakhiwe ngo-2003, sizihlale kakhulu eminyakeni emibili kuzokwenza lokhu kubonakaliswe ngokuphelele, sibhengeza ukuthuthukisa, ukuproducwa, nokuthenga kusenye isikhundla esiphakeme. I-Steel Slitting Line Machine yethu ayiyi zinkambo kuphela; yilokho okuphakeme okwenzelwe ukufikiswa kwezidingo eziphelele zezindustri zasezulwini, kusukela kwezindustri zemoto nezokwakha kuya kwezindustri zezinto zokusebenza nezindlela zokuphatha amandla. Umsebenzi wokuproducwa uqala ngokuphakama kokudesigna, apho abengineyiri bethu bahlukanisa izidingo zoclient zokugcina ngokuphelele njenge-materiale yecoil, ubude, ubwide, nobude obudingekayo bezintambo. Ngokusebenzisa ukusimula kwe-3D okuphelele nokuhlukanisa kwe-finite element, sizohlela ubude be-slit head, izinhlelo zokuphatha ukuphakama, nezinhlelo zokuphatha ukubuyela emuva. Kuphase yokuproducwa kusetyenziswa i-CNC machining centers, ukuchitha nge-laser, nokuphatha ngokuchitha, ukuze kube phakade ubude obungapheleli kwezinto zonke—kusukela kwe-uncoiler mandrel kuya kwe-recoiler drum. Isikhundla sakuthi sisebenza ngokulandela i-ISO 9001, futhi yonke i-Steel Slitting Line Machine iyaphatha isikhathi sesi-72 sokusebenza ngokuphakeme kabusha ngaphambi kokuthumwa. Izinca zokusebenza zokuphelele zivela ku-servo-driven slitting heads ngezinhlelo zokuhlela ngokuzenzakalelayo ukuphakama kwamaphakade, i-hydraulic expansion mandrels ukufaka ngokushesha i-coil, ne-Siemens PLC system nge-touchscreen HMI ukusebenza ngokuphelele. Umkhakha uyakwazi ukuphatha ubude bezintambo ngokuphakeme kwe-±0.05mm, ubude bekuphatha kwe-180 m/min, futhi uyakwazi ukuphatha i-coils edingekayo kwe-30 tons. Emhlabeni wonke, imishini yethu iyasebenza kuma-20 izwe. Kwe-United States, umsithelo wokusebenza uyaprosesa i-15,000 tons yestainless steel ngomnyaka, futhi uyakwazi ukuthola ubude bekuphatha kwe-99.2%. Kwe-India, umproduci wezintambo zezikhanda zemphakathi yasiza ukunciphisa ukuphakama kwezinto zokusebenza ngokuphakeme kwe-28% ngokusebenzisa umkhakha wethu. Kwe-Russia, umsithelo wokuphatha amandla wabambisana ne-Steel Slitting Line Machine yethu ukuproducwa izintambo ezihleleka kwezinto zokuphatha amandla, futhi wabonga ubude bekuphatha ngokuphakeme kwe-18%. Ukuthandaza kwethu kwezinhlelo zokuthuthukisa kubonakalisa ngokuphakeme ukuthengisa kwe-R&D, okuvulela amapathenti ekuthuthukiseni ukuphatha ngokuzenzakalelayo kwezinye izinyathelo nezinhlelo zokunciphisa ukuphakama. Sinenza futhi ukuthuthukisa kwezinye izinhlelo zokusebenza ngokuphakeme, kusukela kwezokufaka, ukufundisa, kuya kwezokuhlola ngokuphakeme ngokushesha ngaphandle kwe-24/7. Ngokukhetha i-Steel Slitting Line Machine yethu, abacilenti bayathola umthakathi owathandaza ukuphumelela kwabo, noma yikuphi indlela yokuqhubeka kwezinhlelo zokusebenza noma ukwakha indawo entsha, ubunzima bakuthi buyakubiza ubude bekuphatha obuphelele.

Imibuzo Evame Ukubuzwa

Izinkabi ziphi ezingaqondwa ngomkhweba wamaphathi wezinkabi?

Imishini yethu yokuslitisa izikhumba zezinkabi iyasebenza ngamaphakathi amaningi, kubanzi kwezinkabi zokuphatha, izinkabi zokuhlambulula, izinkabi zokufaka amasimbi, izilwane, izinkabi zokuphatha nezinkabi zokuphatha. Ngokusebenzisa izihlangothi zokugcina izihlangothi nezinhlobo zokugcina ukuthi zingahleli, iyasebenza ngamathiknessi okusuka ku-0.2mm ku-6.0mm futhi ngamabewidthi angaphezu kwe-1600mm. Lokhu kubonakalisa ukuthi ingahleli kumazwe okuziphatha, okuziphatha, okuziphatha nokuziphatha. Sihlanganisa nangamahluko okuziphatha kwezinkabi ezithile, ekunika ukusebenza kahle kuzo zonke izinkabi.

Ukuthi kanjani imishini yakho yokuslitisa izikhumba zezinkabi iyagcina ukuthi ubude lwesitsha libe lomuhle?

Ukuphakanyiswa kwenziwa ngamaphakathi amathuba okusuka kwezikhundla zokuslita, ukulandela kwelaseri kwezinye zezinye, nokulandela kokuthi isixhobo sikhokelele. Isistimu sethu isiqinisekisa ubude obukhulu ngaphakathi kwe-±0.05mm, okunquma ukubeka izinto ezisindisiweyo emuva kwezinye ngokupheleleyo. Ngalokho, ngalokho isilayini sibhekana ngezinhlobo zokuhlela futhi sibhekana ngeminyaka yokuqala yomsebenzi kabusha ngaphambi kokuthunywa. Ngaphezu kwalokho, ukuzenzakalelayo kwezinkamba zokugcina kufuna ukuthi kubonakale kwezinkinga, okunquma ukuthi kubonakale kwezinkinga ngokupheleleyo ngeminyaka yomsebenzi. Abasebenzi bakhuluma ngokuthi ukuthabatha izinto ezisindisiweyo kufika ku-65% emva kokuguqula kumashini ethu.

Isikhathi sokuphela kanye nokuhlola kuyini?

Amathuba okukhokha kwe-Standard Steel Slitting Line Machine ayaphuma ngeminyaka eyi-90 ukuze yi-120, kusukela kubonakalisa ukuthi kuyakhokhwa njani. Aba-engineer bethu bavumela ukufaka isikhathi esikhulu, ukuvumela ukusebenza kanye nokufundisa abasebenzi. Le ndlela iyashiyela ukuphepha kwesifunda, ukugqamisa kwezinto zokusebenza, ukulayisha kwezinto zokusebenza zokuzimela, nokubonisa ukuthi kusebenza kangakanani. Sihlanganisa isivumelwano sokusiza ngendlela yokuqonda ngokusho kwe-IoT. Uma kufuneka kushintshwe ngokushesha, kunezindlela zokushintsha ngokushesha. Kunezizwe eziningi kune-20 ezenzekile ukufaka le mithuba, nokuthi ukuvumela ukusebenza kwenziwa ngeminyaka eyi-10.

Le mithuba iyakhokha njani ukunciphisa ukungena kwezinto nezinkinga zokungasebenzi?

Imishini yethu yokuslitisa isitili iyasebenza ngokuzenzakalelayo, inqamuzana yezinkotho zokubhala, izihlangothi zokuchitha izinyathelo, nezicassette zokuslitisa okushintsha kahle. Izinkotho zokubhala ziyisikhathi sobude kwe-0.3%, futhi ukushintsha amaphalayi kuyadlula imizuzu e-15. Amazwi okuhlonipha okuphambili akhozwa ngumshini wokubhala (PLC) ayisindisa ukungasebenzi kahle. Umshinisi wemithombo emhlabeni yaseMeksiko wabeka ukungasebenzi kahle ngokuphansi kwe-70% futhi ukubhala kwezinkotho ngokuphansi kwe-65% ngokusebenzisa lezi zinhlobo zokusebenza, okubonisa ukuthi kunezimali eziningi ezisemthwakweni futhi ukuthi kunezimali eziningi ezisemthwakweni.

Ukubuyela kwezimali kwezimali zakho zokuslitisa isitili ziyini?

Abashinisi abaningi bafika ekubuyeleni kwemali ngeminyaka eyi-12 uye i-18. Isibonelo, umshinisi waseUAE wabheka ukukhula kwezimali ngokuphakeme kanye nokunciphisa ukusetshenziswa kwemvelo ngokuphansi kwe-22%, futhi wabuyela emalini ngeminyaka eyi-14. Izinto ezinconywa ziyinkimbinkimbi zokukhula kwezimali, ukunciphisa ukusebenzisa abantu, ukunciphisa ukubhala kwezinkotho, nokunciphisa ukungasebenzi kahle. Sisiza ngokubhala ukubuyela kwezimali ngokujwayelekile ngokubonakaliswa kokuthi kunezimali eziningi ezisemthwakweni, okubonisa ukuthi kunezimali eziningi ezisemthwakweni. Ngokusebenzisa izimali eziningi zokufunda ngeminyaka eyi-20, imishini yethu iyasebenza ngokuphambili futhi iyasebenza ngokuphambili.

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Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

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Aug

Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

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Bheka Okuningi

Ubufakazi Bamakhasimende

Michael Reynolds

Ukunemba Okungavamile Nokwethenjelwa

Imishini yethu yokuslita isitili e-Taizhou Chuang Yuan ibhala amashifti amathathu ngosuku ngeminyaka emibili ngokupheleleyo ngenkani yamandla. Ubude lwesikhundla lisebenza kahle kubona i-±0.05mm, futhi isivinini sethu sokushisa siphakanyiswe kusukela ku-5% ku-1.2%. Ukuchaza okufana nokuzwa kwezinto zokusebenza ngaphandle kwesikhundla kusinika izinkulungwane zemalayi ukungasebenzi. Siyavumeka kakhulu kubantu abanomthwalo wokusebenza nezinto zokushisa.

Anna Schmidt

Sibuyiswe Ukunakekela Kwethu Futhi Sibuyiselwe Izinga Lokulawula

Emva kokufaka imishini yethu yokuslita isitili, isiphumo sethu sesinyaka siphakanyiswe ngu-45% ngaphansi kwezinsuku zokusebenza, futhi izindleko zokusebenzisa amandla zihlala ngu-18%. Amashini okuslita okugcina kahle ayisithembiso esikhundleni. Isiqondisi semishini sibonakaliswe njengoba sibhekene nabo ngokushesha futhi ngokupheleleyo.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

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slitting line

slitting line ikhoyili Slitting Machine uhlula isikho samafutha umehluko wesilingo semakhiweti umakhiqisi westeel wokususa insimbi ikhoyili slitting umugqa umgca wokuthuthela esikhundleni isikhombisa sesithili esisodwa ngemitha abasika imishini yokuslita isitili

Ukuqonda okungafanele kakhulu kwenye yezinhlobo zemishini yokuslita isitili

Ukuphakanyiswa kwezindawo zokubhekana ngokupheleleyo nokukhula kwezinyathelo zokugcina ukuthi zingaphansi kwezinye izinhlobo zemishini yokuslitisa i-Steel eya kuzoba yisibopho esihle kakhulu sokusebenza kwezinhlobo zemishini eziyisisekelo esihle kakhulu. Izinhlobo zethu zokusebenza ezide kakhulu ziyasebenzisa iziblade zokuslitisa ezikhona ngokupheleleyo, ezweni lwe-alloy steel esihle kakhulu, futhi zihlotshelwe ngokupheleleyo ukuze zibe ne-hardness yohlobo lwe-HRC 58-62, zibandakanya izihloko zokuslitisa ezinamandla okuhambisana ngokushesha, okuyenza ukuthi izihloko zokugcina zizobeka izihloko zokugcina ngokupheleleyo ngokuphakanyiswa kwe-±0.05mm. Lokhu kubalulekile kakhulu ekuphakanyiseni kwemiphumela yezindawo zokusebenza ezihle kakhulu njengezindawo zokwakha izimoto nezindawo zokwakha izinto zokusebenza ngokwelektromagnitiki, apho ukuguqula okuncane kakhulu kwezihloko zokugcina kungabangela ukungafani kwezinto zokugcina okungahleli. Ukuze sibulawe ukuguqula kwesihloko esihamba ngokuphakathi, isistimu sethu sokugcina isihloko ngokuzenzakalelayo sisisebenzisa izisensor zolaser ezinamandla okubhekana ngokupheleleyo, okuyenza ukuthi isihloko sesihloko siyogcina ngokupheleleyo ngokungafana kwe-1mm ngasendaweni yamanje ayi-2 meters.

Ukuhlanganisa kwezinkulungwane zokusebenza nokuthi kuyasebenza ngokukhulu kwesikhombisa sakithi sokuslita izilayini zezikhali

Yadlula ukuthi isebenza ngokuphelele kwezinkinga ezikhulu zokusebenza kwezindustria zezokwakha nezinkampani zokusebenza emaphakathi amaningi wezimithi, ilayini yethu yokuslitisa izilayini zemithi iyathumela umsebenzi omkhulu ongenayo inkxaso, okunqamuka ngokukhula kwezilayini ezifika ku-180 m/min futhi inqamuka yokubeka izikolo zemithi ezikhulu ku-30 tons. Ithuluzi lonke lokusebenza—kodwa kuyizilayini zokuvula ngokwezinye, izilayini zokuslitisa ngokuphelele, nokuthabatha kabusha izilayini zokugcina—zihlanganiswe ngokuphelele nge-Siemens programmable logic controller (PLC) eyadlulayo, ekuvumela ukukhula nokungena ngokuphelele ngaphandle kokufaka kwesitsha noma ukuchitha kwesitsha. Ngokubonisa le ndawo eyadlulayo kwezinhloso zokusebenza, inkampani enkulu yokusebenza emaphakathi amaningi wezimithi kweUnited Arab Emirates iyathola ukuthi uyakhupha ukusebenza kwakho ngokugcina ku-8,000 tons ku-16,000 tons emva kokufakwa kwelayini yethu, futhi ngokuhlanganisa ukunciphisa kwezimali zokusebenza ngokugcina ngokuphelele ngokuphakeme ku-22%.