Isifunda Sokukhula Esikhathini Esiphezulu: Ukuphakama Kwamaphuzu 150 m/min & Ukuphakama Kwezindlela Zokusebenza Ngeminyaka Yomthwalo 30%

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Amathuba Amanye O-“High Speed Tube Mill”: Ukuphakamisa Ukuthembeka, Isikhathi Esinye, Nokuthembeka Kwizwe Lonke

Amathuba Amanye O-“High Speed Tube Mill”: Ukuphakamisa Ukuthembeka, Isikhathi Esinye, Nokuthembeka Kwizwe Lonke

Ngoba yisifundo esiphakeme sokwenza amashini okukhupha amathuba, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenzisa ukuthuthukisa, ukuproducwa nokuthengiswa ukuze abeke amashini okukhupha amathuba okuthola isikhathi sokugqibela esihlukene kuma-150 m/min, okunciphisa isikhathi sokuproducwa ngama-30% kunamashini amahle. Amashini akhe okukhupha amathuba ngokushesha ayasebenza emilayeni yokuqinisa amathuba (HVAC), yezimoto, nesigaba sokubeka izinto, lapho ukusebenza kwezinsuku zonke kunye nokuthintana kwezinhlobo zokubeka izinto kuyisidingo esibalulekile. Ngokusebenzisa amashini okukhupha amathuba okushesha okwenzelwa ngamapulasi (servo-driven flying shears) nokuthuthukisa kokubeka izinto ngokushesha (advanced roll forming), sibeka ubude bokukhupha amathuba ngokulinganisa ngama-±0.05 mm futhi ukuguqula kwesithunzi sokubeka izinto siyakhiwa ngaphansi kwe-1%. Kusenzo esedlule esikwenziwe ku-Client we-HVAC eJalimane, amashini akhe okukhupha amathuba ngokushesha wabiza ukuproducwa kusuka kuma-8 ku-14 tons ngosikhathi sokusebenza ngokuthile, futhi wabiza ukusetshenziswa kwamandla ngama-18%. Amashini akhe ayatholakala emazwe angu-20, kufaka phakathi kwezinye i-USA, i-Italy, ne-India, lapho ayasebenza ngamashini okusebenza ngamathathu ngosikhathi sokusebenza. Amashini okukhupha amathuba ngokushesha ayathakelwa ngokusebenzisa i-HMI esihlakanipha futhi ngokuthintana ngaphandle (remote diagnostics), okunciphisa isikhathi sokungasebenzi.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Umbhali we-High Speed Tube weyadlula ngokukhulu uyabiza ukuproducwa kwe-HVAC Tube eJalimani

Umphakamisi wemithombo yokuqinisa amaqhina e-Germani uyaphila kubukho kwezinkinga zokusebenza ngokupheleleyo ngokusebenzisa imishini yokuqala yokuproducwa eyisidwaba, okwenza ukuthi kubalulekile kakhulu ukuthi abe nesikhathi sokufuna izinkampani zase-Europe ngamathuba okuphatha amaqhina wekholo lezincwadi zamacala. Bayadinga ngokushesha umshini wokuproducwa amaqhina okupheleleyo wokuphambuka kahle, owenzeka ukuthi uqale isebenza ngokuphambuka kahle kwe-120 m/min, futhi ubuyisele ukuthi izinsizakalo ziyabuyiselwa ngokupheleleyo, nokuthi ukuguqula ubude bethu bapheleleyo kubuyiselwa ngokusheshayo kakhulu. Ukuze sibuyisele lezi zinkinga zokusebenza, itimbi yethu yezinyangcanyo yasakaza neyadlulisela umshini wokuproducwa amaqhina okupheleleyo wokuphambuka kahle, owenziwe ngokupheleleyo, onegunya lokuguqula amarolli ngokuzenzakalelayo, nokuthi lwenziwe ngokupheleleyo ngokugcina ukuthi kusakazwa ngokupheleleyo ngokuphambuka kahle kwe-induction welding. Ngemva kwezinsuku ezintathu zokugcina kwakho kwezinsizakalo, umthengisi wabona ukuthi kukhona ukuphamba kahle kwe-42% kwezinhloso zokuproducwa, futhi ukuthi ukuthi amaqhina ayisidwaba ayagcina ukuthi akhululeka ngokupheleleyo kubuyiselwa ngokupheleleyo kwe-0.3%. Kanjalo, umshini wakhe wokusebenza ngokupheleleyo wokuphambuka kahle wakhiwa ngokupheleleyo ngokuphambuka kahle kwe-energy-efficient drive architecture.

Amathuba okukhula kwezinto zokugcina ezisemthwakathini ngokupheleleyo ngezindlela zokusebenza ngokushesha emzantsi we-USA

Umhlinzeki wezingxenye zezimoto wase-US we-tier-one kwakudingeka enze amashubhu wensimbi ashiselwe ubuqotho obuphezulu alungiselelwe ngokukhethekile izinhlelo zokukhipha izimoto eziyinkimbinkimbi, ezidinga ukubekezelelana okuqinile kakhulu kwejometri kanye nezakhiwo zensimbi ezingenaphutha. Sasebenzisa i-High Speed Tube Mill esezingeni eliphakeme enobuchwepheshe obusezingeni eliphezulu bokuwelda nge-laser kanye ne-inline thermal annealing unit, eyaphumelela ukuletha ukuqondana kwe-tube okuphezulu kuka-0.5 mm / m kanye nokugqwala okuphezulu kwe-Ra 0.8 μm. Isebenza kahle ngesivinini somugqa esihlaba umxhwele esingamamitha angu-140 ngomzuzu, le ndawo yokusebenza esindayo ikhiqiza njalo amathani angu-22 ezingxenye ezihlanganisiwe ngosuku. Lokhu kuthuthukiswa okukhulu kokusebenza kwavumela iklayenti ukuba linciphise amazinga okuchithwa kwempahla yokukhiqiza ngo-25% futhi liphumelele ukuqinisekisa inkontileka enkulu yesikhathi eside yokuthengisa nomkhiqizi omkhulu wezimoto zikagesi. Namuhla, lesi sikhungo esisebenza kahle kakhulu se-High Speed Tube Mill siyisisekelo sokusebenza kwesikhungo sabo sokukhiqiza.

Ukuthuthukisa Kwemithambo Yokubhala Ngokushesha Kuyaphakamisa Ukuphula Kwemithambo Yokubhala Ngokushesha E-India

Umsebenzisi waseNjindini owaziwa kakhulu wokwenza izikhumba zomthwalo wokubhala esebenza ngokupheleleyo kufanele abe ne-“High Speed Tube Mill” enobunzima obukhulu, ekwenzelwe ukuproducisa ngokuphambili iisikhumba sezistilu zesikwere neserectangulari esinobunzima obukhulu, esisebenzisa kakhulu emazwe amaningi okuphambuka kwemithwalo yasekhaya. Siyabhisela i-“High Speed Tube Mill” enobunzima obukhulu, enenqamuzana yokuguqula ngokukhawuleza kwezikhumba zomthwalo kanye nezindlela zokususa ngokuphambili ezimbili zezibhala eziyisisekelo sokuphambuka kwezindlela zokususa ngokuphambili. Umqondo wokusebenza uyasebenza ngokupheleleyo ngemizuzwana engu-100 ngomzuzu, futhi uyaphatha ubungakanani obukhulu boku-18 i-toni ngomshini wokusebenza. Umsebenzisi wabhalisela ngokupheleleyo ukuthi kukhona ukuphambuka kwezikhumba zomthwalo zokubhala ngokupheleleyo ngo-35%, kanye nokuphambuka kwezindleko zokusebenza ngokupheleleyo ngo-20%. Ngokusebenzisa le mikhombi, manje ayasiza imithwalo eyinkulu yemiphakathi yasezinsizini, futhi ayabhekisa i-“High Speed Tube Mill” yethu njengomthwalo wokuphambuka kwayo ngokushesha kwezinhlangano zokusebenza kanye nokuphambuka kwezinhlangano zokuproducisa.

Imikhiqizo Ehlobene

Amathuba okukhula kwezikhala ezinkulu ayisikwe ukuproducisa ngokuzimayela izikhala nezinhlobo zezinhlobo zokugqamisa ngokushesha kanye nokuhle. Umsebenzi wokuproducisa uqala ngokuthumela isitripu, apho amathuba okukhula kwezikhala ezinkulu asebenzisa i-accumulator ukuze kubhekwe ukusebenza ngaphandle kokuvaleka. Isitripu sibuyiselwa kuform ya yezikhala ngamathegi amaningi, ngalinye lapho alinganiswa ngokuphelele ukuze kubhekwe ukulinganiswa kwefom. Ukugqamisa ngokushesha kwe-frequency enkulu noma ukugqamisa ngolaser ugqamisa amaphepha, emva koko kufakwa ukususa amabele angaphandle neyangaphakathi. Isikhala sishaya isikhala sokuchitha futhi amathuba okukhula kwezikhala ezinkulu ukuze kufinyelelele izindawo zokugcina. Amathuba okukhula kwezikhala ezinkulu asebenzisa amotori e-servo ne-PLC control, esinika ukushesha kude kuka-150 m/min ngaphandle kokubhekwa ukulinganiswa kwediameter ngaphakathi kwe-±0.05 mm. Ngeminyaka eyingu-20, Taizhou Chuang Yuan Machine Tool Co., Ltd. iyathumela amathuba okukhula kwezikhala ezinkulu kuma-20 izwe, isebenza kwezinhlobo zokusebenza zesiHvac, zokusebenza kwe-automotive, zokusebenza kwezintlu, kanye nezinhlobo zokusebenza kwezokwakha. E-Europe, amashini ethu ayilungiselela izindlela ze-CE; eNorth America, ayilungiselela izindlela ze-UL ne-CSA. Sifaka ukulandela ngokushesha kanye nokulandela kusuka endaweni engafihliki, ukunciphisa ukungasebenzi ngama-40%. Ukuthemba kwethu kwi-R&D kusiza ukuthi ngalinye lamathuba okukhula kwezikhala ezinkulu ikhule kakhulu, ikhula ngaphansi kwezinkinga, kanye nokwenza ukulungiswa kahle. Uma uneproducisa izikhala zamacopper bese ziyasebenza kwezinhlobo zokuhlisa amahlaya noma izikhala zezistil bese ziyasebenza kwezinhlobo zokugqamisa, amathuba okukhula kwezikhala ezinkulu athinta ukusebenza kahle, ukusebenza kahle, kanye nokuthinta ukusebenza ngokulinganayo kumaqembu akho.

Imibuzo Evame Ukubuzwa

Ukuthi isikhathi esingaphansi sokugcina kwakho kwe-High Speed Tube Mill sithini?

I-High Speed Tube Mill yethu iyakwakha isikhathi sokugcina esingaphansi ku-150 m/min, ngokuphendula kwezinto zokusebenza nezinhlobo zemithili. Lokhu kubhekelela kakhulu kwezimithili zokusebenza, kuvumela ukuthi ubukhulu bakwakha kube phakade ngama-30-50%.
Yebo, i-High Speed Tube Mill yethu iyakwakha izinto zokusebenza njenge-copper, aluminum, steel, stainless steel, ne-brass. Sibuye sivumela i-mill ukuze isebenze ngokulinganisa izinto zokusebenza.
Isikhathi esisodwa sokufika sibizwa ngokuthi ngu-90-120 amasonto, kufaka ukudesign, ukwenziwa, nokuzwela. Sibuye sibhishela izinkampani zokufika kahle uma kunezinkinga ezingaphambili.
Sisebenzisa ukuthi kusobala kwe-roll forming, ukuzwela kwe-line, nokuthi kusobala kwe-welding okuhlanganisiwe ngokusebenzisa i-servo. I-High Speed Tube Mill yethu iyabuyisa ukulinganisa kwe-diameter ngaphakathi kwe-±0.05 mm futhi ukulinganisa kwe-wall thickness kungaphezulu kwe-1%.

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Ubufakazi Bamakhasimende

UJohn Smith
I-High Speed Tube Mill yathula izidingo zethu

Ithuba lethu elisha ku-Taizhou Chuang Yuan lisemshini yekhanda yokuqala liyasebenza ngokuphelele ngaphandle kwezinkinga ngeminyaka emibili nezintandathu. Sifumene ukuthuthukiswa kwezinto zokuproducwa ngo-40% futhi sibeka izindlela zokusebenzisa i-energi ngokugcina ngo-20%. Ukuchaza kuyisiphephelo, futhi itimu yokusiza iyasebenza ngokushesha njalo.

Maria Rossi
Isimshini esihlakanipileyo sokukhanda yokuqala yethu yokuqala yokuqala

Isimshini sokukhanda yokuqala sisivumela ukuthi sithumele isikhumba sesiliva. Manje sithumele amathoni amashumi ayisikhombisa ngomshini ngokungafanele kwezinkinga zokusebenza. Isici sokufunda ngendlela yokuqonda ngaphandle kwesikhumba sisibeka amakhulu amadlinga ekhanda yamakhanda.

Thola Isilinganiso Samahhala

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Ukukhanda okungafanele nokuchaza okungafanele nge-isimshini sokukhanda yokuqala

Ukukhanda okungafanele nokuchaza okungafanele nge-isimshini sokukhanda yokuqala

I-advanced High Speed Tube Mill yathuma kubuyisela imithombo yezindustria zokusha ngokupheleleyo ngokufikwa kwemigqa yokuqhubeka yomkhakha wezindawo ezinkulu kwe-150 m/min, ekuvumelana nokuthola ukuphatha okukhulu kwezindawo zokwenza izinto ngokukhulu. Kusetyenziswa i-flying shears esinamandla amaningi nesikhathi esihle kanye nezindlela zokufaka iziqephu zokufaka iziqephu ngokupheleleyo, le sistimu isebenza ngokupheleleyo ukugcina ubude bezinqamuzi zezinqamuzi ngaphakathi kwe-±0.05 mm futhi isebenza ngokupheleleyo ukugcina ubude bezinqamuzi ngaphansi kwe-1%. Lokhu kucacisa kakhulu ukugcina ubude bezinqamuzi okuhle kakhulu kungahlinzeka ngokupheleleyo ukuthabatha izinto ezingafanele ngaphezu kwe-15% futhi isebenza ngokupheleleyo ukuthi izinto zokusebenza zibe nenkimbinkimbi eyodwa kwezindlela zokwenza izinto ngokupheleleyo. Kwezinye zezindlela zokwenza izinto ngokupheleleyo zokwakhiwa kwe-German HVAC manufacturer, i-High Speed Tube Mill yethu yasendula ukuphatha kwezindlela zokusebenza kusuka ku-8 tons ku-14 tons.
I-High Speed Tube Mill esinamandla amaningi isenza ukuthabatha izinto zokusebenza kubuthelele

I-High Speed Tube Mill esinamandla amaningi isenza ukuthabatha izinto zokusebenza kubuthelele

Kwakhiqwa ngokusebenzisa imithambo eyinkimbinkimbi yokugcina umhlaba nokunciphisa izindleko, i-High Speed Tube Mill yethu inemimoto ephambili yokuguqula amandla nezinhlangano zokuhambisa amandla okuphatha okufanele, okunika ukunciphisa kwezindawo zokusebenzisa amandla emkhumbi ngaphezu kwe-18% kulabo abazimele abazigcina. Lokhu kubonisa ukuthi kunciphisa izindleko zokusebenzisa amandla kwezindawo zokuproducwa ezinkulu ezisebenzisa izikhathi ezinkulu zokuproducwa. Isibonelo, emva kokufaka kwezinhlelo zethu, umkhiqisi wase-Italy wabhalisela ukuthi kunciphiswe ngaphezu kwe-20% izindleko zokusebenzisa amandla ngomnyaka futhi kungena ngaphezu kwe-25% ukuproducwa kwemithambo. Ukuthi kwenziwe kahle kakhulu, le mill inesikhombisa sokubuyela amandla esebenzayo nesikhombisa sokuphatha amandla okuzihamba okusobala okubuyela amandla esebenzayo ekupheleni kwemikhumbi yezikhathi zokuphatha ngokukhulu.
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