Umbhali wezilayili | Imilayi yezilayili zokuphepha kakhulu kwe-HVAC, okuqhubeka ngokugcina izimoto, nokufaka emkhambini wemoto neengxaki

Zonke Izigaba

Amashinisi Wezinkampani Zokuphatha Iziphakathi Ngokupheleleyo

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyathumela amashinisi weziphakathi abhekise kubukhulu, ubude bokushaya, nokuthembekile kakhulu. Nge-2003, sibekise isifundo, ukuthuthukisa, ukuproducwa, nokuthengisa ukuze sisebenzise abaproducwa bezinkampani neziphakathi emazwe angu-20. Amashinisi wethu weziphakathi ayisebenza ngokupheleleyo ngokuphatha i-carbon steel, i-stainless steel, i-galvanized steel, kanye ne-copper ngokushaya kusuka ku-30 ku-120 m/min, ekhuluma izinkinga zokuphatha kwesithunzi ngaphansi kwe-±0.05 mm. Kukusebenzisa amashinisi weziphakathi kwe-HVAC ngokupheleleyo, amashinisi wethu ayasebenza ngamashumi amabili nesithathu ngosuku, ayiproducwa i-12,000 meters ngomshini ngosuku ngokungafani kahle. Kukusebenzisa amashinisi weziphakathi kwezinhloso zezindlu zokugqibela kwe-automotive nezinhloso zokuphatha, amashinisi wethu ayakhuluma izinkinga zokuphatha ngaphansi kwe-0.1 mm. Umsebenzisi wase-Europe wabona ukuvutha kwe-28% emva kokubuyisela amashinisi amabili ayingakanani ngamashinisi wethu weziphakathi, okwakukhulula ukuphatha kwe-4.2%. Kukusebenzisa amashinisi weziphakathi kwezinhloso zokuphatha kwezilwane nezilwane, amashinisi wethu ayasebenza ngokupheleleyo ngokuphatha kwe-API ngokupheleleyo.

Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukuphatha Kwemithambo Yokuqala Kwemoto Emazini

Umthunywa wokuphatha amaphakathi we-automotive osebenzisa i-Tier 1 omkhulu eGermany wabona izinkinga ezinkulu zokusebenza ngokungafani kwe-ovality kwamaphakathi we-exhaust esebenzisa amandla amaningi, okwakho kubhekisela kuzo izinkinga zokuhlanzwa kwezimali zokuhlanzwa kwezindawo zokugcina phansi. Ukuze isulwe lokhu kahle, umthunywa wokuphatha wabambisana nesikhombisa sithuthukile sika-Pipe Tube Mill esinamandla amaningi, esinamandla amaningi okuqondisa ukusobala kwe-welding nezihlombe zokuvavanya ngokuphelele. Ngeminyaka eyisithathu yokuqala yokusebenza ngeminyaka eminingi, ukungafani kwe-ovality wadlula kancane kusukela ku-0.25 mm kuya ku-0.08 mm engapheli, futhi umkhakheli wokusebenza wadlula kancane kusukela ku-45 m/min kuya ku-85 m/min. Ngokuthuthukiswa kwalokhu, umthunywa unakha ukwenza amathonsi angu-18,000 wamaphakathi we-automotive ngonyaka ngokuphelele, ngokuphatha ukuthi ukuthatha amaphakathi akhula kungaphezu kwe-0.9%, futhi wabona umthunywa wokuthengisa ngokuphelele ngezimali ezinkulu kwezindawo zokuthengisa izinhlobo zezivehikili zase-Europe.

Ithuba lezinkampani zokusebenza kwezinkulungwane zokudla e-Italy

Umphakeli wemithombo yase-Italy owaphakeme kakhulu osebenzisa i-piping yase-stainless steel esihlukene ngokupheleleyo, abadinga ukuthi isafase yangaphakathi sibe njengesibhakabhaka futhi abadinga ukuthi izinsiza ziyisikhundla esingaphansi kakhulu ukuze zifikelele emizimbeni eyinkimbinkimbi yokuhlanzekile. Siyakwenza nokuthumela i-Pipe Tube Mill esihlukene esinezingxenye zokususa amasiko angaphakathi nezinye zokufika kwezinkimbinkimbi zokufika kwezinkimbinkimbi zokuhlanzekile, okwenzeka ukuthi isafase sangaphakathi sibe nesikhundla se-Ra ≤ 0.4 μm. I-Mill engeziwe iyasebenza ngokuphambuka kahle kwesikhundla se-60 m/min, futhi iyathumela i-tubing esihlanzekile esinomkhawulo we-2,500 tons ngonyaka. Umthengisi wabona ukuthi akukho lekiyaji kulowoqo ngokuphambuka kahle kwemilayini yokuqhubeka kwezinkampani, futhi waphumelela ngokuphambuka kahle konke okudingekayo kwe-FDA ne-EU okuthi kuyinto ephatha izinkulungwane. Ngokuthi lokhu kuyisimo esingaphansi kakhulu sokukhula, umkhawulo wokuthumela kumashonalanga emhlabeni weNorth America wadonsa ngokuphambuka kahle kwe-35% ngonyaka yokuqala yokusebenza.

I-HVAC Duct Mill yomthengisi e-United States

Umthunywa wokusebenza kwe-HVAC emazweni e-United States wathanda ukukhupha izikhathi zokuthumela emaphakathi ngokubuyisa umsebenzi wokwakha emhlabeni wokwakha amaducts wezinye zezibhambo. Siyabhisela umgqa wokwakha amapipa nezibhambo okuphakathi, okuphakathi kwawo ukuthi kunezinkampani zokuvula izihluzi zemithambo, izihluzi zokufaka kwezibhambo, ukugqamisa ngokushesha kwe-frequency, nokuthenga ngokuzenzakalelayo. Kusebenza ngokuphelele ngosuku lwesikhathi sokuphakathi sika-110 m/min, umgqa wokwakha okuphelele wakhiwa ngokuphelele ngokuphakathi kwe-15,000 meters ngosuku. Ukusebenzisa i-energy yamanzi yasekhaya yasitshiswa ngokuphakathi kwe-22% kulokho okusetyenziswa ngamashini ayo ayesifundisa, futhi ukuthengisa kwabantu abasebenza ngokuphakathi kwasitshiswa ngokuphakathi kwe-30% ngokusebenzisa kwe-automation eyodwa. Umthunywa owavuthelwe wabuyisela ukuthengisa kwakhe kwezinto zokusebenza ngaphansi kwezinsuku zika-14 zokusebenza.

Imikhiqizo Ehlobene

INDABA YOKUBUKA

Umhlinzeki Womsebenzi Wokuguguleka Kagesi CNC EDM Die Sinker EDM Die Sinking Machine Iyathengiswa

INDABA YOKUBUKA

Umshini we-lathe ovundlile we-lathe we-Metal Universal Lathe Machine one-spindle embobeni

INDABA YOKUBUKA

2MK2135 Umkhiqizi Womshini Wokuzilibazisa we-Precision Tube we-Cylinder High Quality Boring kanye Nomshini Wokuhlonisha

INDABA YOKUBUKA

Ikhoyili Yensimbi Ukusika Kuze Ubude Bekhoyili Yensimbi Yokuqondisa Nokusika

Ukukhiqizwa kwamapayipi nezimbobo ezisezingeni eliphakeme kudinga ukuhlanganiswa okuvumelana kahle kokucacisa imishini, izinhlelo zokulawula ezithuthukile, nezindlela zokukhiqiza eziqinile. I-Taizhou Chuang Yuan Machine Tool Co., Ltd. ibilokhu iphambili kulo mkhakha kusukela ngo-2003, yakha ama-Pipe Tube Mills ahlangabezana nezindinganiso eziqinile zezimboni zomhlaba wonke. Inqubo yethu yokukhiqiza iqala ngokuhlaziywa kwezinto eziphelile ukuze sithuthukise ukuqina kwesakhiwo sesakhiwo somshini, siqinisekise ukudlidliza okuncane ngesikhathi sokubumba ngesivinini esikhulu. Umshini ngamunye uhlanganiswa ngezingxenye eziqondiswe nge-laser, futhi amathuluzi okugoqa ahlanganiswa ne-CNC ukuze kube nokulinganiselwa okungu-±0.01 mm. Le ndlela enesibindi ivumela amaPipe Tube Mills ethu ukuba afinyelele ukulawula okuhambisanayo kokugqwala kodonga, ngokuhluka okuvame ukuba ngaphakathi kwe-± 0.05 mm. Isigaba sokushisela sisebenzisa ubuchwepheshe obuphezulu be-solid-state obuletha ukushisela okuzinzile ngejubane elifinyelela ku-120 m/min. Izinhlelo zokuqapha zesikhathi sangempela zilandelela izinga lokushisa, ingcindezi nesivinini, zilungise ngokuzenzakalelayo amapharamitha ukuze kugcinwe ikhwalithi. Ukuze sithole insimbi engagqwali nama-alloys angaphandle, sihlanganisa ukuvikela igesi engenamsebenzi nokugaya izintambo ngemva kokushisela ukuze silondoloze ukumelana nokugqwala. Izibonelo zethu zokusetshenziswa emhlabeni wonke zihlanganisa umkhiqizi waseTurkey okhiqiza amathani angu-40,000 amapayipi agudluziwe ngonyaka wokwakha, kanye nesitshalo saseNingizimu-mpumalanga ye-Asia esikhiqiza amapayipi ethusi ezinto zokupholisa umoya ngesivinini esingu-90 m/min. Emkhakheni wamandla, izinsimbi zethu zikhiqiza amapayipi e-API 5L okudlulisa uwoyela negesi, ahlolwe ngezindinganiso ze-eddy current ne-hydrostatic eziyi-100%. Siyaqonda ukuthi amasiko nezimakethe ezihlukahlukene zinezidingo ezihlukile. Ngakho-ke, onjiniyela bethu basebenzisana eduze namakhasimende ukuze benze ngezifiso ukwakheka kwezimayini, kusukela emigqeni yokuqala yezimakethe ezisanda kuvela kuya ezinhlelweni ezizenzakalelayo eziphelele zezifunda ezinezindleko eziphakeme zabasebenzi. Njengoba sinabantu abangaphezu kuka-20 abathumela izinto kwamanye amazwe futhi sinenethiwekhi yokusekela ubuchwepheshe engu-24/7 siqinisekisa ukuthi wonke amaPipe Tube Mill anikeza umkhiqizo omkhulu, isikhathi esincane sokuphumula, kanye nenzuzo esheshayo yotshalo-mali. Ukuzibophezela kwethu emisha nasempumelelweni yamakhasimende kusishukumisela ukuba siqhubeke sicebisa ubuchwepheshe bethu, sisize abalingani emhlabeni wonke ukuba bandise isabelo sabo semakethe.

Imibuzo Evame Ukubuzwa

Izinhlobo zezinto zokusebenza zokuthi zingakhuluma kanjani ngokusebenza kwe-Pipe Tube Mill?

Amashinisi wezilayini zethu zezinkampani zihlanganisa izinhlobo eziningi zemithali, kubanzi kwezincwadi zemithali yomkhosi, izincwadi zemithali esibhakabhaka, izincwadi zemithali eziyisikhiwe, izinkampani zemithali, izinkampani zemithali, nezinkampani zemithali. Sizifaka izinhlobo zezilayini nezinhlobo zokugqibela ukuhambisana nezinhlobo zemithali. Kuzincwadi zemithali esibhakabhaka, sizisebenzisa i-argon ukuhlakula ukuthi kuzwele. Kuzinkampani zemithali, sizogcina ubukhulu bokugcina nokufaka isikhathi sokuhlanza. Lokhu kubonakalisa ukuthi kunezinhlobo zokugqibela ezihle kanye nezinhlobo zokuphatha ngokuphelele kuzo zonke izindawo, kusukela emaphoyinteni okuhlanza kuze kumaphoyinti wokusebenza kwemoto.

Ukukhula kakhulu kokuphatha kwezilayini zethu zezinkampani ziyiphi?

Ngokwehlela kumodeli nokhombe, amilili wethu wezithuthi ziyafika emisweni emithathu-amaqanda kusukela ku-30 m/min ukuze kube ngu-120 m/min. Isibonelo, umkhala wamapha wemithathu yomkhala wokusebenza ngokujwayelekileyo uyasebenza ngokushaya ama-100 m/min, ngakho-ke umkhala wamapha wokuphepha okuhle wokusebenza ngokushaya ama-60 m/min. Sifaka isivinini esihle ukusobala isivinini sokusebenza nesivinini sokuhle, ekubonisa ukuthi isivinini esihle asikwazi ukugcina ubunzima bokugqibela komkhala noma ubude bokugqibela. Izinhlayisi zethu zokusebenza ngokushaya izikhathi ziyakhangelwa ngokuphepha okuhle njengoba ziyasebenza ngokushaya isivinini esihle ngokuvamile.

Uyakwenza kanjani ukuthi ubude bokuthuthi bube nobunzima?

Ubunzima buhlanganiswa ngokusebenzisa izinhlayisi ezinkulu, izinhlayisi zokusebenza ngokushaya i-CNC, nezinhlayisi zokulawula ngokuzimela. Amilili wethu ayisebenzisa izinhlayisi zokubhekisisa ngolaser ukubhekisisa ngokuphinde-phinde ubude bokuthuthi nobude bokuthuthi, futhi ziyagcina ngokushaya izirholo ukuthi zibe nobunzima obungu-±0.05 mm. Izihlangothi zokufaka zihlawulwa ngokusebenzisa ukuchaza kwezinhlayisi zokufaka ukuthi zingabekhi ubude bokuthuthi. Ukuchaza okuphepha nokuhlola okuphepha kuyagcinwa ukuthi kubekhe isiphumo esihle.

Ngakwenzekani ukuthi i-Pipe Tube Mill yakho ibe yisilinganiso esihlukileyo ngokwesibonelo sakithi?

Kuyakwenzeka ngokuphelele. Sisinenkulu izinkampani zokuhlanganisa, kubantu ukuzimisa kwe-mill, inombolo yezikhulukazi zokufaka, isitha sokugqibela, izinhlobo zezinqubo zokugqibela, nokuthi ukuba kunezinhlobo zokusebenzisa izinhlobo zokusebenza ngokwesibonelo. Abalungisi bethu baphatha naye ukuzwa iziphakamiso zakho zokuproducwa, inombolo yokuproducwa, nokuthi ukuthi kunezinhlobo zokusebenza kwisikhumbuzo sakho. Singathinta izinkampani eziningi njengezinkampani zokugcina, izinkampani zokugqibela, nezinkampani zokuphakamisa. Lokhu kusiza ukuthi kube phakade nokuthi kubhekise kwi-production line yakho.

Uyabona ubukhulekile bani ngokugcina i-Pipe Tube Mills?

Sisikhipha isisupporta esikhulu sokugcina emva kokuthengisa, kufuneka kubhekwe ukufaka, ukufundisa abasebenzisi, nokubhala inkampani yezinkampani ezinkulu ngemvume yeminyaka emibili. Umkhakha wethu wokusebenza kwenyathelo yasezulwini uyabika amaphroblemi ngendlela eyisiseko futhi uyabiza umsebenzi wasekhaya ngemihlanu nezintathu emihlanu kunezindawo zonke. Sisikhipha iziparti zokushintsha nezicelo zokuphepha ngokuphela ukuze sibophelele ukungafani kwezindlela zokusebenza. Ngeminyaka emi-20 yokuqonda, siyavuma ukuthi sifuna ukuthuthukisa ubuhle bokusebenza nesiphumo sakho ngokudlula.

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...

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Bheka Okuningi

Aug

Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

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Bheka Okuningi

Ubufakazi Bamakhasimende

UJohn Smith

Ukunemba Okungavamile Nokwethenjelwa

Emva kokufaka i-Pipe Tube Mill kuka-Taizhou Chuang Yuan, ukuproducwa kwethu kwezitube zokusebenza kwezimoto kwezithembiso. I-mill iyabhalwa ngemilinganiselo yomlinganiselo we-±0.05 mm ngokuphela, futhi isiphetho sethu sokushintsha sibuyile ngeminyaka emi-4.5%. Isiqondi sokusupporta sibhekwe ngokusheshayo, futhi isifundo sokubhala ngendlela eyisiseko sisibuyeke kuzo izinkulungwane zemalini yokungafani kwezindlela zokusebenza. Siyavuma ukuthi le mill ibhekwe kuzo zonke izitube zokusebenza zokuthembisa.

U-Ahmed Al-Farsi

Ukuthengisa Okuhle Kukuproducwa Kwemilayili Yekhanda

Sifundiswe i-Pipe Tube Mill ngokwethu kufactory yethu yokuqondisa amaduct e-HVAC kuMiddle East. Umkhondo uya ngemitha engu-100 ngomzuzu futhi uyakhupha ukuphakama kwethu ngo-30% ngokuhlula ukusebenzisa umthelela ngo-18%. Amakhetho okugcina okuhambisana ayisiza ukuthi sisebenzise izinyathelo zezindawo zokudala amaduct amaningi ngokushintsha kahle. Ukufundisa nokuhlinzekwa emva kokuthenga kubonakala kahle kakhulu. Le mashiyni yayisiphiwo esikhulayo kumsebenzi wethu.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-tube

umshini we-tube ithube le-mill amamitha tube umshini we-tube mill imakhayina yesiphephetho izithungu zokuphatha izithungu

Ukuthuthukiswa kwe-High-Frequency Welding Okuphezulu

Yonke yonke yezibhokisi zezilwanyana zokusebenza kakhulu ezisakhiwe ngu-Taizhou Chuang Yuan Machine Tool Co., Ltd. zinamathuluzi okusika kwemikhono yesikhathi esihle, okuyinto eyenzeka ngokuphelele ukuthi izibhokisi zibe nesikhathi sokusika esihle, esisodwa, futhi zisika ngokuphelele kumigqa yezibhokisi ezingaphansi kwe-120 m/min. Ngaphandle kokusika kwezindawo zokusebenza kahle, le methode yokusika ngokubhekiseka kwezinye izinhlobo zokusika ziyisebenzisa isikhathi sokusika esifanayo esikhethekile ukuze sibophelele isikhathi sokusika sokushisa (HAZ), ngakho-ke sibhalela amathuluzi asekhaya, amandla okusika, nokukhathazeka kwezilwanyana zokushisa. Kuma-alloy ephambili njenge-stainless steel, aluminum, nokuthi ama-titanium amathuluzi, izikhombiso zethu zinamagumbi okusika okungafanele ngokuphelele okuyenza ukuthi akukho okushisa kusika kusenziwa ngokuphelele, okunika izibhokisi zokusika eziningi, ezisiza kusika ngokuphelele. Izinqumo zokusebenza zingaphakathi kwezimali zokusika ngokuphelele, isikhathi sokusika.

Ukufaka kwezilwanyana ngokuphelele nokuhlela

Ukubalwa kwe-structural architecture yebhlokhi yokugqibela nokusiza kwezikhululeko zethu zokwenza izithuthi ziyakwenziwa ngokujabulisayo ukuze kufinyeke ukuphatha okuhle kwezinhlobo, ngokusebenzisa amastand ezinkolo ephakeme nezinkolo zezilwane zokugqibela ezikwenziwe ngokusebenzisa i-CNC ezihlukene ngokwezilinganiso zokulinganisa ezingu-±0.01 mm. Yonke imiselo yokuqala yekugqibela iyaphakanyiswa ngokuphelele ngokusebenzisa i-computer-aided finite element analysis uma kuyakwenziwa ukubhalwa, ukuze kuvunyelwe ukuziphatha kwezilwane ngokomfanekiso, ukungavunyelwa kokubuka kwemphakathi, ukubuyiselwa kwesikhathi sokubuyiselwa, noma ukuchitha kwesikhathi sokuchitha kwezindawo ezithile. Ngakho ke, izikhululeko zethu zokugqibela ngokushesha ziyakhangelwa ngokuphelele ukulinganisa kwezithuthi zokugqibela kwe-outer diameter nezilinganiso zewall thickness ngokulinganisa okuphelele okungu-±0.05 mm, ukudayisa izidingo zokubalwa okuphelele zezindustria zokubalwa kwezinkolo, zokubalwa kwezimotokhari, nezindustria zokusebenzisa amanzi. Ikhululeko lokugqibela lapha phansi libhekise amastand amaningi wezinkolo ozinokuguqula ngokwakho, okuvumela abatekisi bakhululeke ukuzisa ukubalwa kwezinkolo nezinkolo zokubalwa ngokuphelele.