I-Mil ya ERW ya Ipipi: Ukuhlanganiswa kwezihlangothi 99.3%, ukuphatha kwezihlangothi ngokulinganisa ±1mm

Zonke Izigaba

Izinkambo zokusebenza kwe-Erw Pipe Mill: Ukuphakanyiswa kwemithambo, Ukuthengisa, nokubonwa kokusebenza kwezizwe zonke

Ngokuthi yisikhungo sokuproducisa i-Erw Pipe Mill eminyakeni eyingu-2003, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyazi ukuthi abaprofayili bamacandelo amancane badinga ukuphatha okuphelele, izilinganiso ezinamandla, nokunciphisa ukungasebenzi kwezikhungo. I-Erw Pipe Mill yethu ibhekisele ku-ukuproducisa kwamacandelo okuhlanganiswa ngokuphelele kwe-high-frequency, ekunikeza i-line speeds kusuka ku-30 ku-120 m/min, i-diameters yamacandelo kusuka ku-8 ku-219 mm, nokubhakisha kwezandla kusuka ku-0.3 ku-8.0 mm ukuze kusebenze kwezindustri zokwakha, yezimoto, yezinto zokuzilahla, yezindlela zokuhlanza, nezindustri zomshini wemithambo nezinkulungwane. Ngokwesibonelo esingaphansi kwezinsuku ezingama-8, umkhiqizi wase-Vietnam uproducisa i-45 tons yamacandelo amabili (square and rectangular) nge-integrity yekhanda lokuhlanganiswa ngama-99.2%; umkhiqizi wase-Turkey wabeka isikhathi sokuguqula ngama-35% emva kokuguqula kumaphepha athi aya kuthi asebenzisa i-quick-change roll racks yethu. Yonke i-Erw Pipe Mill iyasebenzisa i-forming section engebile, i-shafts ezihlanganisiwe ngokuphelele, ne-flying cutters ezihlanganisiwe ngokusebenzisa i-servo ukuze kufanele ukubhakisha kwezandla ngama-±1 mm. Ukusebenzisa i-energy ibhekisele ku-0.08 kWh ngako yikilogram, okunciphisa izindleko zokusebenzisa. Sine-20+ amazwe okuthumela futhi sinesikhungo sesikhathi semva sokuthenga.

Thola Isilinganiso

Usomiso Lwesicatshulwa

I-Erw Pipe Mill yokuqondwa kubantu abahlela amathuba e-Vietnam: Ukuhlanganisa okukhulu kwemisebenzi ngama-40%

Umsebenzi wokuhlela amathuba owenziwe ngabantu abahlela amathuba e-Ho Chi Minh City wasebenzisa i-Erw Pipe Mill eyadala, eyayisisekelo, eyayibhekana nezinkinga zokusebenza kakhulu, izikrakhi zemikhono eminye yamaphuzu amathuba ayo amancane wezinkulungwane zama-0.5 mm, nokuzideka kakhulu kokuguqula amarolilela uma kuswitching isithuthi. Ukuzimela lezi zinkinga ezikhulu, umthombo wethu wokuphatha izinto wabeka i-Erw Pipe Mill yamashumi ayisikhombisa ama-76 mm enobuchwepheshe bokuxhuma kwe-high-frequency solid-state, nezindlela zokufaka amarolilela amabili aphakeme, nesikhombisa seservo flying cutter esihlakanipha kakhulu. Emva kokugcina kwezindawo ngokuphelele nokufundisa kakhulu kwezindawo, ubuchwepheshe bekuxhuma kwezindawo zokusebenza kwenza ukuthi kubhekane ne-99.5% yokuphumelela, futhi isikhathi sokuguqula amarolilela siphakanyiswe kakhulu kusukela ku-mizingu ya-45 ku-mizingu ya-25. Ngakho-ke, isikhathi sokuproducwa kwezindawo zokusebenza ziyaphakanyiswa kakhulu kusukela ku-320 tons ku-448 tons ngomwe.

Erw Pipe Mill yokuqondwa kwezinhlangano zezokuphatha izibhamu e-Turkey: Ukuhlanya kwezihlangothi 99.3%

Izinhlangano eziqondwa zezokuphatha izibhamu e-Turkey zazidinga ngokukodwa i-Erw Pipe Mill enobunzima obuhle ukuthi yithengise amathuba aye-22 mm wezibhamu zokuphatha amanzi nezibhamu zokuphatha amanzi esiliva, ngokuphatha okuphezulu kwe-90 m/min futhi ngenkathi isebenza ngokuphatha okuphezulu kokubili. Siyakwenza ne-siya khulisa i-Erw Pipe Mill eyisodwa ngokuphelele, enesikhundla sokugcina izibhamu ngokuzenzakalelayo, i-high-frequency solid-state induction welder esebenza ngokuphelele, nokusekela kwezihlangothi ezinobunzima obuhle okuyakwazi ukugcina izihlangothi zokuphatha ngokuphelele zokufana ne-0.05 mm. Ngokwesikhathi esiphakade sasemaphandleni, le mill enobunzima obuhle ibese ibenza ngokuphatha kwe-6,800 amahora ngonyaka, ibe yisibonelo sokuhlanya kwezihlangothi ngokuphelele kwe-99.3%, futhi nge-index yamadraiti angavunyelwa ngokuphelele yami-0.6%. Ukuvutha kwakhiwa kwezinhlangano kwalahla ngokuphelele ngo-28%, okusiza umsebenzisi wethu ukuthenga izicontract ezinkulu zokuthengisa emazweni amabili aye-Germany ne-Italy.

Erw Pipe Mill yokuqondwa kwezindawo zokusebenza zemithambo yase-India: Ukunciphisa kwamandla ngama-35%

Indawo yokuqondwa kwezindawo zokusebenza zemithambo yase-India yasebenzisa i-Erw Pipe Mill eyisidlo ukwenza amathambo amabili angu-100x100 mm okukhulu kwezindlela zokubuilda ezingaphakathi. Ukungafani kwezinkulungwane zokusebenza, ukuphakama kwezindawo zokugcina amandla, nokuphakama kwezindawo zokusebenza kwezilivu zokusebenza kuzoba yinto ekhula kakhulu kwezindlela zokusebenza kwezindawo. Ngokuphendula, isithuthi sethu sibhala i-Erw Pipe Mill enobuhle obukhulu nezindawo zokusebenza ezinobuhle obukhulu, esebenzisa i-motor yokuqondwa engu-180 kW nezindawo zokusebenza zokufunda izinkulungwane zokusebenza. Emva kokusetyenziswa, ukusebenza kwezilivu zokusebenza kushukuma kusuka ku-0.12 ku-0.08 kWh ngamakilogamu wezilivu zokusebenza, ubude bokusebenza kwezinkulungwane zokusebenza kushukuma kusuka ku-4,000 ku-12,000 amahora, futhi ukuvutha kwezindawo zokusebenza kushukuma kusuka ku-18,000 tons ku-24,300 tons ngonyaka. Umthengisi manje uyathengisa amaprofayili amakhulu kwezindawo zokusebenza kuma-Middle East.

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Ukubakha indawo yokuphatha amaphipe ephakeme kusobala ngokusebenzisa i-Erw Pipe Mill esihle. I-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyadlalwe ngo-2003 e-Jiangsu, eSine, isebenzise iminyaka emibili futhi emithathu ukuthuthukisa i-Erw Pipe Mill ukuze ibe yisifundo sesikhundla sokusebenza kwesithili, abahlinzi bokuphatha amaphipe wezinto zokuzilahla, abahlinzi bokwenza amaphipe we-HVAC, nabahlinzi bokwenza amaphipe wokubeka izindawo ezimbalwa kunezinkulungwane ezingu-20. I-Erw Pipe Mill iyabakha amaphipe okuhle ngokusebenzisa amaphipe we-metal ekuqondeni, ukulahla, ukufomela, ukugxila ngokusha kwe-high-frequency, ukuchitha, ukuphakama, nokuvula. I-Erw Pipe Mill yethu iyasebenzisa ubunzima be-mechanical nesikontroli se-digital ukuze sibone ubukhulu obuyingakiwe ngokusha kwe-120 m/min. Isekhansi yoku-fomela isebenzisa amastesheni amanani anamagqoko e-chrome ne-bearing eziyavumela ukusebenza kungekafani nge-12,000 amahora, ngakho-ke i-high-frequency welder isebenzisa i-200-400 kHz ukuze yenza i-heat-affected zone engeziwe futhi yenza umthandazo wokugxila okuphelele. I-servo flying cutter isebenzisa ubude obuyingakiwe ngokulingana nge-±1 mm, futhi i-online eddy current tester (eyayikho ngokuzocwepha) iyathola amaphutha ekugxilweni ngokusha. I-Erw Pipe Mill yonke iyabakwa ngokusebenzisa izindlela ze-ISO 9001. Kwezindlela zokubakha eziningi, i-Erw Pipe Mill yezinkulungwane zika-76 mm iyasebenzisa i-0.08 kWh ngako ngako ngemasi, iyaproducwa i-45 tons ngalo mgcwele wokusebenza kwe-8 amahora, futhi iyafika ekuphumezeni kwe-99.2% kweziqulelo zokugxila. Kwezinkulungwane zika-Turkey, i-Erw Pipe Mill yethu yayinikeza ukuphakama kweziqulelo ngokusha kwe-28% futhi ukuphakama kweziqulelo zokugxila ku-99.3%, okwazenza ukuthengiselwa kwe-Germany. Umhlaba wokuphatha amaphipe wezinto zokuzilahla kwe-Vietnam wabeka ukuphakama kweziqulelo ngokusha kwe-320 ku-448 tons ngomnyaka. E-India, indawo yokuphatha amaphipe wokubeka yayishintsha ukusebenzisa amandla ngokusha kwe-35% futhi yayiphepha ukuphakama kweziqulelo ngokusha kwe-18,000 ku-24,300 tons ngomnyaka. I-Erw Pipe Mill yethu isebenzisa amaphipe okugqamisa, amasquare, amarectangular, namaprofile amaningi kwe-8 ku-219 mm, nesithili sezindawo zokuphatha kwe-0.3 ku-8.0 mm. Ngaphezu kwezinhlobo zokusebenza, sibonisa ukufundisa konke, ukuthola izinkinga ngokusha, futhi sibhala amaphartsi amaningi ayezayo ngokusha kwe-98%, ukuze i-Erw Pipe Mill yonke isebenze ngokusha kwezinkulungwane zokuphakama.

Imibuzo Evame Ukubuzwa

Izimali ziziphi ozinokuzisebenzisa i-Erw Pipe Mill?

I-Erw Pipe Mill yethu iyasebenza ngokusebenzisa isitayile esine-carbon encane, isitayile esine-zinc, isitayile esine-inkulungwane, kanye nesitayile esine-intliziyo enkulu kodwa esine-alloy encane. Iyasebenza kubhukhwe zokugcina ezingaphansi kuka-20 ku-600 mm kanye nezilinganiso zokugcina ezingaphansi kuka-0.3 ku-8.0 mm. Izinhloso zokusebenzisa izinto ezithile ziyizindlela zokusebenzisa izihlangu zokufaka izinto, izihlangu zokusebenza kwe-HVAC, izihlangu zokusebenza kwezindawo, kanye nezinye izinto zokusebenza kwe-automotive. Sizobhala isampula yomthwalo wakho kabefore ukuthi sithumele ukuqinisa ukuthi umphathi wokugcina uyisivumelwano.

Ukuthi yini ispeed yokuproducwa kanye nokhokho lokuproducwa kwe-Erw Pipe Mill yakho?

Ngokwehlabathi, i-Erw Pipe Mill yethu iyasebenza ngokushaya kuka-30 ku-120 m/min. I-76 mm mill inakha ukuproducwa amathonsi angama-45 ngeminyaka yokuqala yezinsuku eziyishumi namashumi ayisithupha uma ubude bokugcina bu-0.8 mm. Ukukhokha kwangonyaka kuyiphakade kuka-12,000 ku-35,000 tons ngeminyaka yokuqala yezinsuku eziyishumi namashumi ayisithupha, kusakhiwe ngokudlula ngamashumi amaningi. Sisiza ngokukhokha kwezinhloso ngokuzingela izihlangu zakho.

Siyakhokha kanjani umphathi wokugcina kwe-Erw Pipe Mill?

Sisebenzisa ukugqamisa kwe-state esihle ngokupheleleyo kumakhiloherts angu-200-400, ukufomela kahle amarol, nokuzimela ukuzivikela kwe-eddy current ngokusha. I-Erw Pipe Mill yethu iyifika emaphakathini ngokuphumelela kwemithombo yokuqala ngokuphumelela kwe-99.2%. Yonke imilayi ihlwa ukuzimela kwe-full-load kabefore ukuthunyelwa, futhi sibhishela ukufundisa abasebenzi nabafundi bokugqamisa.

Yiziphi izindaba zokugcina isebenza ezinakho kuma-Erw Pipe Mill asekhaya?

Sibhishela ukuvikela ngokwesikhathi esihle, ukufaka ngaphansi kwezindawo, nezinto ezingasizi nge-98% yokutholakala. Isikhathi sokuphendula kweservis ithi ngapansi kwe-24 amahora kubazinye izindaba ezingenabuhlungu. Sibhishela futhi izilungiselelo zokuvikela ngaphambi kokuhlwa nezinkampani zokuguqula ukuze i-Erw Pipe Mill yakho ibe yisilinganiso esihle ngeminyaka eyi-15 yokudesign.

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Ubufakazi Bamakhasimende

Nguyen Van Minh

I-Erw Pipe Mill enobuhle obuhle nesupport esihle

Sifundisa isibhakabhaka se-Erw Pipe Mill esinezimithi e-76 eminyakeni ye-2020 futhi sisebenzisa kulo amahora angu-6,000 ngonyaka noma ngaphezu kwe-1% yamaphakade. Umkhakha wokugqibela uyasebenza kakhulu ngaphezu kwe-99%, futhi isikhombisa seservo sikhuluma ukuthi isilinganiso siphakathi kwe-±0.8 mm. Isiqondiselo esihlanganisiwe ngokwesibili sisikhipha isikhathi sakubaluleka ngamahora amabili. Isivinini sethu siphakamisa ngokuphakama kwe-30% ngomnyaka, futhi manje sisebenzisa izindawo zezinkambu ezinezintloko ezi-12.

Rajesh Sharma

Isibhakabhaka se-Erw Pipe Mill esihlakaniphiyo esikhipha izindlela zokusebenzisa amandla

Isithuthi sethu se-India sifuna isibhakabhaka se-Erw Pipe Mill ukuze sifanele izindlela zokusebenzisa amandla. Isithuthi se-180 kW sikhula ukusebenzisa amandla kusukela ku-0.12 ku-0.078 kWh ngalo ngilogramu, sikhulisa izindlela zokusebenzisa amandla ngokuphakama kwe-$18,000 ngonyaka. Isikhathi sokusebenza kwemibhakabhaka siphakamisa ngamathathu, futhi isivinini siphakamisa kusukela ku-18,000 ku-24,000 tons ngonyaka. Isiqondiselo sesiya sibuyela ngokushesha ngamahora angu-24 uma sifuna ukuxoxa.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.

I-imeyili

Igama

Igama Lenkampani

Umyalezo

0/1000

umshini we-tube

umshini we-tube amamitha tube steel tube mill umkhondo wokudala amashini wokudala amaduct ngokuzenzakalelayo umkhondo wokudala amashini wokudala amaduct wesiliva umkhondo wokudala amashini wokudala amaduct wokufika kahle kwe-high frequency

Ukugqibela okuphezulu kwe-High-Frequency okuhlanganisa umsebenzi we-Erw Pipe Mill

Yonke yonke yezibalo zokuphatha izilwane zokufaka kwe-Erw Pipe Mill ezenziwa ngu-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenzisa indlela yokugqamisa emthwakathini yesitha esihlukene, eyasebenza ngemikhumbuzo eyahlukene phakathi kwe-200 kHz kunye ne-400 kHz. Le ndlela yokusebenza yenzela ukuthi kwenziwe isikhumbuzo sokunquma esihlukene nesikhumbuzo sokunquma esihlukene kakhulu, okwenza ukuthi kwenziwe isikhumbuzo sokunquma esincinci (HAZ) kunye nokugqamisa kokubaluleka kakhulu kwemithwakathi. Ngakho ke, izinhlelo zethu ziyaphikisana ngokuphelele ngokuphikisa kwesikhumbuzo sokugqamisa ngokuphikisa kwe-99.2% emaphakathi amahle asebenzayo, okusindisa ngokuphelele izindlela eziningi zokusebenza kwezilwane zokufaka, ukuthenga kwe-HVAC, izilwane zokugqamisa kwezilwane zokuhamba, kunye nokuthenga kwezilwane ezinkulu. Isibonelo, emva kokufakwa kwe-Erw Pipe Mill ethu kumhlaba wokufaka izilwane zokufaka e-Vietnam, iziphambano zokugqamisa zazihlala ngokuphikisa kwe-90%, okwenza ukuthi ukuthenga kwezilwane kwezinsuku ziyaphikisana kusukela ku-320 ku-448 tons ngomnyaka.

Amasekthini okufaka kwezinto ezingaphansi nokulungisa amathuba ayisisekelo esikhundla sokuphatha i-ERW

Isisekelo sokwakhiwa kwanoma iyiphi i-Erw Pipe Mill esebenza kahle kakhulu silele ekuqineni okungaguquguquki kwemishini yayo yokwakha nokulungisa. Indlela yethu yobunjiniyela iqukethe iziteshi zokwakha ezinamandla ezisebenza ngama-roll amaningi ezakhiwe ngama-shaft okuhamba asezingeni eliphakeme ane-chrome kanye nama-bearings aqondile wokulayisha okukhulu anenani elilinganiselwe lamahora wokusebenza ayizi-12 000. Elandelayo, isigaba sokulinganisa ngokunemba sigcina ngokuqinile ukubekezelelana okuqinile okungu-0.05 mm kokuma okuyisiyingi nokuma okuqondile, okuhlangabezana nezidingo eziqinile zekhwalithi ye-HVAC kanye ne-automotive fluid transfer tubing. Ngaphezu kwalokho, i-ultra-responsive servo-driven flying cutter igcina ukunemba kokusika ubude obungaphansi kwe-± 1 mm, kunciphisa kakhulu imfucuza yokugcina impahla eluhlaza. Ukuze kuboniswe lokhu kuvelela kwemishini embonini esindayo, isitshalo saseNdiya esakhiwa ngensimbi sasebenzisa i-Erw Pipe Mill yethu ukuze sinciphise ukusetshenziswa kukagesi kusuka ku-0.12 kuya ku-0.08 kWh ngekhilogremu.