Isifunda Sokugqibela Kwemikhala | Ukusebenza Kwe-30% Kwamandla & Ukuphakama Kwe-40% Kwesikhathi Sokusebenza Kwemikhala

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I-Mill Ye-Tube Ye-Phakathi Kwezikhathi Eziningi YaseChuang Yuan: Ukuphakamisa Ukuthembeka, Ukuqonda, Nokusebenza Kwezindustria Zasezizwe Zonke

I-Mill Ye-Tube Ye-Phakathi Kwezikhathi Eziningi YaseChuang Yuan: Ukuphakamisa Ukuthembeka, Ukuqonda, Nokusebenza Kwezindustria Zasezizwe Zonke

Taizhou Chuang Yuan Machine Tool Co., Ltd. yadlala ukuthi iyasebenza ngokuthuthukisa imilayili yokuphakama kwe-frekhwensi yemithambo emva kokuthi yavunyelwe ngo-2003, ngokudlala phakathi kwezindlela zokugqibela zaseJalimane nezindlela zokuproducwa zaseSine. Imilayile yethu yokuphakama kwe-frekhwensi yemithambo iyasebenzisa ukugqibela kwe-solid-state HF, ukufomela ngokuphelele, nokulawula ngokweminye yezindaba ukuze yeproduce imithambo ephakamile kakhulu kwe-8 mm ku-219 mm OD ngokuphakama kwesikhathi sokusebenza kwe-120 m/min noma kungenani kwe-0.5 mm ku-8.0 mm. Izindustria zokuphatha izimoto, HVAC, ukubanga, nokufaka amathuba ayisebenza ngemilayile yethu yemithambo yokuphakama kwe-frekhwensi ukuze yeproduce imiphasi ye-ERW, imithambo yemisweli, nemiphakathi eyodwa. Ngokulinganisa nozinhlobo zokugqibela zaseTIG noma zase-laser, imilayile yethu yokuphakama kwe-frekhwensi iyaphakama ngokuphakama kwe-30% kwezimali zokusebenza, iphakama ngokuphakama kwe-25% kwezinkomo zokugqibela, futhi iphakama ngokuphakama kwe-40% kwezintambo zokusebenza. Kuyisifundo saseYurophu sokuphatha izinto zaseHVAC, ukufaka imilayile yethu yokuphakama kwe-frekhwensi yasusa ukususa kwe-5% ku-1.2%, yasusa izimali eziningi kune-$80,000 ngonyaka. Kwezinye izinsiza zaseNtshona Bhemnje, umproduci wemithambo yezinto zokufaka amathuba ayisebenza wabona ukuthi i-OEE yasuka ku-87% emva kwezinyanga ezisixhenxe emva kokufakwa.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Ukuphatha Kwemithambo Yokuqala Kwemoto Emazini

Kodwa umsunguli wemithambo yezindiza zaseJalimani eyaphakeme wadinga umkhala wokuproducisa okuphakeme ukuzenza imithambo yezindiza zase-stainless steel ephakeme (isibalo sesikhala 45 mm, ubude besithunzi 1.2 mm) ngokugcina isikhathi sokugcina esikhulu sokumkhala 80 m/min, bavula kuChuang Yuan ukuthola isiphumo esikhulu sokubhekana nesizinda. Isikhala sakithi sokuqondisa imithambo ngokwekukhanya kahle, isibalo se-HF-90, sakhishwe ngokujulile ngokusebenzisa isikhala sokufaka ngokuphelele, isikhala sokuhlanganisa isikhala sokuhlanganisa ngokwekukhanya kahle, nokuhlanganisa isikhala sokuhlanza ngokwekukhanya kahle ukuze sibese isibalo sokubeka. Isidingo sekholwa sokuqonda sikhona ngokuphelele ekuvumelweni kokuhlanganisa nokubeka kwezinhlobo zokubeka ngokuphelele ngokugcina isikhathi esikhulu ngaphandle kokubeka kwezinkambu zokubeka kanye nokubeka kwesibalo sokubeka. Ngokujulisa ukubeka kwezinkambu zokubeka kanye nokubeka kwezinkambu zokubeka ngokuphelele kwi-350 kHz, isigaba sakithi sokubhekana nesizinda sibekile izinhlobo zokuhlanganisa ngokuphelele ngaphandle kokubeka kwezinkambu zokubeka ngokugcina isikhathi esikhulu sokubeka ngokuphelele ngokugcina isikhathi esikhulu sokubeka ngokuphelele.

I-HVAC Copper Tube Mill e-United States

Umphakambi wokwenza i-HVAC owodwa ku-United States wadinga ukuthi kufanele kube nenkampani yokuqala yokwenza i-tube yamaphakathi emithombo yamaphakathi okukhanya kwezindawo zokusebenza (i-outer diameter 12.7 mm, i-wall thickness 0.8 mm) okuphumelela ngokushesha kwe-100 m/min. I-problem esiphambaneni kwemisebenzi yokuqala yaba yokuhlukumezwa kwe-copper noma ukusika kwezinye izinyathelo zokubamba phakathi kwezindawo zokuphefumula. Ukuze sishayise lokhu, siyandisa ngokuphelele isistimu yokuqinisa i-nitrogen yezinye izinyathelo zokuphefumula ngokuphelele, futhi siyandisa isistimu yokuqinisa i-closed-loop yezinye izinyathelo zokuphefumula ngokuphelele kwi-HF-60 mill structure. Amaphuzu akhona ngokuphelele: i-strength yokuqinisa kwe-longitudinal yakhuphula ngokuphelele ngo-35% kunezindlela zokusebenza zokuzenzakalela, futhi i-surface finish yezinye izinyathelo zokuphefumula ziyagcina ngokuphelele i-ASTM B280 industrial standards. I-mill iyasebenza ngokuphelele ngokuphuma kwe-15,000 meters ngokuphelele kwe-shift yemisebenzi futhi iyagcina i-OEE yemisebenzi ngokuphelele ngo-92%.

I-Structural Steel Tube Line e-Australia

Umsebenzisi wase-Australia owaziwa kakhulu wezinkampani zokwenza amaphathi e-steel esebenzisa amaphathi amaningi, awadinga i-tube mill eyenziwe ngokupheleleyo yezinkampani zokusebenza kahle, eyenzeka ngokupheleleyo ngokuphakeme kakhulu, ekwenza amaphathi amaningi amahle (kufika ku-150x150 mm) okwenzeka kakhulu kumaziko amaningi eminingi. Umsebenzi wawudinga ukuthenga kakhulu kwezinhlobo zokusebenza nezikhathi ezincane kakhulu zokuguqula izinhlobo zokusebenza ukuze kwenziwe kahle izinhlobo zezinto ezifanayo. I-model yethu yomkhumbuzi wokusebenza kahle ye-HF-200, ene-quick-change roll cassettes ephakeme kakhulu ne-CNC flying shear system eyenziwe ngokuzenzakalelayo, yasiza kunciphisa isikhathi sokuguqula izinhlobo zokusebenza kusukela kusikhathi esingaphezulu kwezinkampani zokusebenza kusukela kwe-45 miniti kusukela kusikhathi esincane kwe-8 miniti. Umkhumbuzi wokusebenza kahle uyasebenza kahle kusukela kusikhathi sesikhathi se-60 m/min, kwenza umkhumbuzi wokusebenza kahle wokubhala kusukela kusikhathi se-8,000 tons ngonyaka. Umgcino wokusebenza kahle wokugqula waphikisana kahle nokuthi kufanele kubhalwe kusukela kusikhathi se-AS/NZS 1554.1, futhi abaphathini beshiya ukuthi lokhu kubaluleke kakhulu kusukela kusikhathi se-12 million dollars.

Imikhiqizo Ehlobene

Isiphambano esikhulu se-tube mill esihlukile kwe-high frequency sisebenza ngokuthi ishisha i-steel strip ukuze ibe yintonga esihlukile ngokushesha nokubona ukuthi umshini wokugqamisa uyasebenza ngokuphelele. I-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyaphatha le ndlela ngeminyaka emibili, ibandakanya i-HF welding esihlukile, i-roll forming esihlukile, ne-automation esihlukile. I-high frequency tube mill yethu yadibukwa kubabili abayisebenzisa emhlabeni wonke abadinga ukuthi isebenze ngokuphelele, ukuthi isebenze ngokushesha, nokuthi inani elincane lezindlela zokusebenzisa. Umsebenzi wokuproducwa ubegina ngokugcina i-strip, emva koko kubegina i-roll forming esihlukile, lapho i-strip libuyela kusukela ku-form yentonga eyodwa noma yentonga enye. Emva kwalokho izinyango ziyashishwa ku-1,300-1,500°C ngokusebenzisa i-induction coil esihlukile kwe-high frequency, futhi i-pressure rolls ziyagqamisa umshini wokugqamisa. Le ndlela, iyaziwa ngokuthi yi-electric resistance welding (ERW), iyinika umshini wokugqamisa owodwa ngaphandle kwezinto ezifaka. Imil yaithu isebenzisa i-power supplies ezingaphansi kwe-IGBT ne-frequency ranges ezingaphansi kwe-200 kHz kuya kwe-500 kHz, okunika ukuthi kubhekwe ngokuphelele kubantu abaningi, kubantu abaningi njengoba besebenzisa i-carbon steel, i-stainless steel, i-copper, ne-aluminum. Izindlela zokusebenza ezingaphansi kwezinye zikhiyana kwezintonga zingaphansi kwe-8-219 mm, i-wall thickness ingaphansi kwe-0.5-8.0 mm, ne-line speeds ezihlukile kwe-120 m/min. Isibonelo, intonga engu-50 mm OD ne-1.5 mm wall ingasebenzisa ngokushesha kwe-90 m/min noma ngokuthi umshini wokugqamisa uyasebenza ngokuphelele kwe-98%. I-high frequency tube mill yethu iyasendula i-CNC flying shear, lapho intonga ishishwa ngokushesha ngaphansi kwe-±0.3 mm length tolerance, okunciphisa ukuthi kubalekwe izinto. Isistimu sokuchitha isebenzisa isistimu esisodwa sokuchitha ukuze isiqondise ukuthi i-roll temperature isibe phansi kwe-60°C, okunika ukuthi i-roll life isihlukile ngokuphelele kwe-40%. Ukuthenga amandla kusendulwa ngokuphelele ngokusebenzisa i-variable-frequency drive, okunciphisa ukuthenga amandla ngokuphelele kwe-25% kungaphansi kwezinye izinhlelo zokusebenza zokugqamisa zezindaba zokusebenza. Emhlabeni wonke, imil yaithu isebenzisa kwezindaba zokusebenza zokugqamisa kwe-automotive exhausts, i-HVAC coils, i-furniture frames, ne-structural tubes. E-Europe, izindlela zokusebenza zokuphelele zika-CE ne-DIN zisigcinwa; e-North America, ukuthi i-UL ne-ASTM zisigcinwa; e-Asia, izindlela zokusebenza zika-JIS ne-GB zisigcinwa. Ukuthi i-Chuang Yuan isebenza ngokuphelele kuzinhlamvu zokusebenza kusigcinwa ngokuthi i-ISO 9001 certification, ukuthi kubhekwe ngokuphelele kwi-factory, nokuthi kusenziwa ukuthi kusizwe ngokuphelele emhlabeni wonke kunezizwe ezingaphezulu kwe-20. Sisiza ngokuphelele ngokufundisa nokuthi kusizwe ngokuphelele ngokushesha, ukuthi i-high frequency tube mill yethu isebenze ngokuphelele. Uma ungu-ndlela othile ongathanda ukuthi ushintshe umkhondo wakho okwesibili noma ungathanda ukuthi ubuyekeze indawo entsha, itimu yethu isebenza ngokuphelele nawe ukuze ishinte umkhondo ngokuphelele kwezintonga zakho nezindlela zokusebenza. Ngaphezu kwezinkambo ezingaphezulu kwe-500 zokusebenza emhlabeni wonke, i-high frequency tube mill yethu iyisahluko esihlukile sokusebenza kubabili abayisebenzisa abadinga ukuthi kubhekwe ngokuphelele kwezindlela zokusebenza nokuthi kubhekwe ngokuphelele kwezindlela zokusebenza. Ngokukhetha i-Chuang Yuan, uthinta umntu othembekile kule ndlela yokuthuthukisa, nokuthi kusizwe ngokuphelele kwezinsuku zonke nokuthi kusizwe ngokuphelele ngokushesha.

Imibuzo Evame Ukubuzwa

Izinto ziziphi ezingaqondwa ngokupheleleyo kwe-high frequency tube mill?

Amilli ase-high frequency ethu angaqondwa izinto eziningi ezifana ne-steel yezincwadi, i-steel esinezindawo zokuphakama, i-stainless steel (isiri 300 ne-400), i-copper, i-brass, ne-aluminum. Isidingo esikhulu kukubeka kwe-impedance ngokulinganayo nokukhetha ukuthi yini ifrequency. Kwi-stainless steel, sizimela ukuthi ifrequency ibe phakathi kwe-300-500 kHz ukuze sibophelele ukuthi kwenziwe amaphansi. Kwi-copper, kudingeka ukuthi kubekwe isigas esihlinzekileyo. Abengineya bethu bapinda izindlela zokusebenza zokuziphatha ngokwesithi futhi baphepha iziqu zokuphelela ukuthi kwenziwe okuhle kakhulu.
Izimilayi zethu zinamaphuzu okuguqula kahle nokubhala kwezindawo zokufomela. Ukuguqula phakathi kwezinhlobo zemithuli kusukela kuzo zezinhlobo ezibalulekile zisuka ku-15-30 iminithi. Izinkampani zokusebenza kwezimilayi zihlanganiswe ngamaphuzu amahle ukuthi zikwazi ukubhala izinhlobo zemithuli ngendlela efanele. Isibonelo, umodeli we-HF-90 unako ukuproducisa imithuli kusuka ku-20 mm kuya ku-90 mm OD ngokuguqula amaphuzu. I-CNC control yethu iyagcina iziparameta zezinhlobo ezahlukene, ikhuluma ukuthi kubhekwe kahle futhi ukungabi nesikhathi sokungasebenzi.
Isikhathi sokuproducisa sivame ukuchaza ngokulingana nezinhlobo zemithuli, ubude bezinye, nokuthi yini imithwalo. Kusuka ku-25 mm OD, 1.0 mm wall carbon steel tube, isikhathi sokuproducisa singafika ku-120 m/min. Kusuka kumithuli emikhulu njenge-150 mm OD, 4 mm wall, isikhathi sokuproducisa sivame ukuba ngu-40 m/min. Izimilayi zethu zihlanganiswe ukusebenza ngokuphambili, noma kunye nesikhathi sokusebenza esiphakeme (OEE) sokugcina ku-85-90% kwezinhlobo zezinto zokusebenza. Isikhondlo sokuproducisa ngonyaka singathola kusuka ku-5,000 kuya ku-30,000 tons ngokulingana nokuhlanganiswa nokuthi kuyini izishift.
Ukuhlanzwa kwe-weld kuchazwa ngemikhombobo emibili: ukulungisa kahle kwesitsha sokugqibela, amandla ase-HF okukhangelwa ngokupheleleyo nokubhekana ngokushesha kwezinkathi zokuhlukaniswa kwe-weld nezinqamulelo. Amilayi ethu ayinelithi elihlanzwa kwe-weld ukuze libe liphakanyiswe imizimba. Sifaka futhi ukuzivocavoca kwe-ultrasonic ngokushesha ukuze kubonwe izinkinga. Umilayi wotsho uyaphatha isiqhelo sesikhathi sokuvumela ekufundzeni ngeminyaka engu-72 kabefore ukuthunyelwa. Ngalezi zindlela, abakholwa bethu bafika kuzo zonke izikhathi kwe-weld eficiency ephakeme kune-98% futhi izikhathi zokudonsa zingaphezulu kwe-1.5%.

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...
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Ubufakazi Bamakhasimende

Michael Reynolds
Ukusebenza kahle kanye nokubaluleka kakhulu

Sifaka umilayi we-tube we-high frequency weChuang Yuan ngo-2019, futhi sisebenzisa ngamashishi amathathu ngosuku ngasinye ngalesi sikhathi. Ukuhlanzwa kwe-weld kuyisiphephiso esihle kakhulu, futhi sizihlukanisa izikhathi zokudonsa kusukela ku-3.5% ku-0.9%. Ukusiza kwezansi kuyisikhathi esikhawuleza kakhulu futhi siyisiprofeshinali. Sisho kakhulu uChuang Yuan kubantu bonke abasebenzisa i-tube.

Sophie Müller
Ukusebenza Okuphezulu Futhi Ukuzinikela Okuncane

Umfundo wethu we-HF-200 wabangela ubuchule obubanzi. Amaphutha okuguqula kushisa amakheshi ethu ngokugcina ngamashumi ayisikhombisa 70%, futhi ukunciphisa kwamandla kuyinkimbinkimbi—ngokugcina ngamashumi ayisikhombisa 30% kunezinhlobo zethu zamadala. Isithakazelo se-Chuang Yuan sibonisa umlando omuhle nokuhlenga. Sihlukumeze kakhulu.

Thola Isilinganiso Samahhala

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Ukusebenzisa Kwempilo Yomthwalo We-HF Yokuphakanyiswa Ngokuphelele Ukusiza Kwezimpilo Zokugqulwa

Ukusebenzisa Kwempilo Yomthwalo We-HF Yokuphakanyiswa Ngokuphelele Ukusiza Kwezimpilo Zokugqulwa

I-rolling mill yomkhulu ye-Chuang Yuan iyasebenzisa indlela yokugxila yomkhulu we-high-frequency esemthethweni, eyadlulisekile ngokupheleleyo ukuthi yenza umgqilo wokugxila owodwa, othembekile kakhulu, ongahlanzela kakhulu, nokuthi uyagxila ngokupheleleyo kwezinto ezihlukahlukene zezinto ezingaphansi. Ngaphandle kwezindlela zokugxila zomkhulu wokuvacuum noma izindawo zokugxila zomkhulu zokubhekisela, izinhlaka zethu zokugxila zezinhlobo zezinkampani ziyasebenza ngokuphambuka kakhulu emikhathini eyahlukahlukene, okuyisibonelo sokuthi kusenziwa ngokuphambuka kwe-frequency ku-500 kHz, okunika umkhathi omkhulu wokugxila ngokuphambuka kakhulu kwezindawo zokugxila futhi ukunciphisa isikhundla sokugxila (HAZ). Le ndlela yokugxila yenzela ukuthi umgqilo wokugxila wabhekise kakhulu kumkhondo wokugxila, okuyisibonelo sokuthi uma kusebenziswa isitsha sesitha 2.0 mm sokugxila kwesitha, umgqilo wokugxila wabhekise kakhulu kumkhondo wokugxila wakhiwa ngokuphambuka kwe-tensile strength ku-550 MPa, okuyisibonelo sokuthi kufana kakhulu nokuthi kubhekise kakhulu kumkhondo wokugxila wokwakhiwa ngokuphambuka kwe-tensile strength ku-480 MPa.
Ukugxila Kwemibala Nokuguqula Kwezinkampani Ngokushesha Ukuthi Ukuhlanganisa

Ukugxila Kwemibala Nokuguqula Kwezinkampani Ngokushesha Ukuthi Ukuhlanganisa

Isiqhuphelo sesikhathi esiningi sokugqibela kwezinkampani zokwenza izihlangu zezinhlobo zikaChuang Yuan ziyisikhwama esikhulu esifundwa ngokuhle ukufinyelela kwezinkinga zokubala ngokuphelele nokuthola ukusebenza okuphelele kwezinkampani zokwenza izihlangu. Isiqhuphelo sonke isikhathi sokugqibela sikhulula ngokuphelele emashini e-CNC esikhulu ukuze kubhekwe kwezinkinga zokubala ngokuphelele ezingu-0.01 mm, ukuvumela ukuthi isitsha sisho ngokuphelele ngokuphambana ngaphandle kokuthi kwenziwe izihlangu zemiphakathi yezihlangu, izihlangu zemikhono, noma ukuthinteka kwesitha. Isiqhuphelo sezinhlobo zethu zokugqibela kusobala ukuthi kunciphise kakhulu ukuthinteka kwezinhlobo zokugqibela, okuyisivumelwano sokuthi kubhekwe kwezinkinga zokubala ngokuphelele kwezinhlobo zokugqibela ngokuphelele kwezinhlobo zokugqibela zezindaba zokusebenza ngokuphelele kwezinhlobo zokugqibela zezindaba zokusebenza. Kuzo zinkampani zokusebenza ngokuphelele nezinkampani zokusebenza ngokuphelele ozizigcina ngokuphelele kwezinhlobo zokusebenza zezinhlobo zokusebenza.
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