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Ukulandelela Kwamandawo Okugcinisa: Wesithathu Sokuthiwa Ngokuphumelele Kokuhlukaniswa Kwemibhayi
Amalimi Asempendulo Esithathu
Izikhungo zokugcina zokusebenza ngokwemigqa etatu (X, Y, ne Z) kuphela. Le futha elingelwa ngokubaluleka kuzama ukwenza amafomu amakhulu okwenzeka ngokubaluleka. Abasebenzisi kufanele bayindlela okudla phakathi kwemisebenzi, lokhu kuthatha inyanga efanayo kanye nokuvulela amaphoyisa. Xa kusebenzwa nezinhlelo eziphambene, izindawo kudinga izilayezo eziningi ngemva kwenhlanganisela. Konke lokhu kongeza izindleko kanye nokwehla komo. Ngokwezifiso, izikhungo eziphethe ngemigqa etatu azikwazi ukwenza lokho abasebenzisi abalulekileyo kudinga amaphrothothiphi amakhulu nezindleko eziphansi.
Izimbungulu zokuthuthukisa kwe-Teknoloji Lwe-Multi-Axis
Amacentre echanjelwe yisithupha esibonakalayo xa kusebenza nabalinganiswa ngokwesifundo esahlukene ngokwesibini, ekunikeza abakhethiwe amandla amaningi ukudala amaphormu amakhulu. Leli machine engenza ubukhulu beqiniso nezinhlelo ezingekho ku-3-axis esidlangalangala izindlela zokwenza amaphutha noma kudinga okuntukwa okuningi. Izinkinobho zokusebenza kweminyaka lelona yenza le machine ezinhle ziyatholakala nangemidwebo encane engathatha izinkampani eziningi ezidinga ukwenza izinkampani. Okuthakazelisa kakhulu ngelokho nguuthulwa nezinhlelo zokuzimela zokuthi zingaphezulu futhi. Izinkampani zicabanga ngokuthula okukhulu kakhulu ngenxa yoqiniso lokuqala kwenqubo, futhi izinkampani ezimbili zicabanga ngokuthi iziphumo zabo ziphakathi eminyakeni yesibho. Izinhwebo zokushisa nezinhlelo zokulungisa izinto kudinga le nqubo ngoku yini abasebenzisa izinto ezifanele nezinhlelo ezikhulu kakhulu kudinga izinto ezifanele nezinhlelo ezikhulu kakhulu.
Ukufakwa kweEDM kunye nokutsiba ngeLayaz
Ukuxhumana ne-EDM (Electrical Discharge Machining) nase teknolojithi yokuqina ngelaser kuzindawo zokwenza izinhlelo zamachining zangcono kakhulu ukuthi le zinhlelo zingakwenza, ngakho xa kusebenzwa nezindleko ezikhulu. I-EDM iyena into engakwazi ukwenza ngokweqile kanye nezinto eziphumelelayo ukuthi yenze le ndawo ezibonakalayo ezidinga ukuthi zenzeke. Xa ishumiwe neqina ngelaser, indlela yonke ipidisa futhi kancane apha aqaphela ukuthi kunezinto ezikhulu. Lokhu kubaluleke kakhulu kumaphakela njengokweqina kwezinhlelo zokulwa nezokwenza izinhlelo zokulwa, lapho iziphoso ezincane zingakuthi zenze iziphumo ezikhulu. Indlela le teknoloji iyavuleka kakhulu ibonisa ukuthi izinhlelo zokwenza ziyajabulela ngokuvuthwa kwezidingo ezikhulu zasemaphakelweni asifanayo.
Amangeni Akhawunti Kwezinto Ezimbili
Isibonelo Esidingekayo Ngenqanawe Yokuvela
Izikhishwa zokusebenza ngokuhlanganisa izindlela zokusebenza zenhla ukunciphisa amaphoyinti ngoba zivumela ukusebenza ngqo ngekuphela kwenqanaba lesikhathini. Izinhlelo zokulawulisa eza kusha noma ukubukeka ngenkathi kuhlanganisiwe kuzokuvikela ukuba iziphumo zihambisane phakathi kwezikhala, lokhu kuthula ukunciphisa izinkinga eziphakeme zokulinganisa okuphumelela kuzindlela zokudla. Kunesicelo esisha esitholwe kwi labo yase MIT okubhala ngokuthi lapho kuhlanganiswa ukucasha, ukugaya nokubhola kuqaphela elinye, ukunciphisa kunciphisa ngama-30% kunokudla okuhlukahlukene. Koma izikhishwa ezifuna ukuba zihambisane nezikhakha eziphakeme, le nto ikuvumela ukuba kube nezikhethi eziningi futhi ukuba kube neqoqa elungile. Abakhishwa abaningi obhala nabo babhalile ukuthi bethola iziphumo ebonakalayo ngemva kwizinyanga ezifewekayo kamva bavusele amagama, lokhu kuvumela ukuthi le zikhishwa zibe yinto enembeleke kakhulu koma yikuphi umthamo othanda ukuba akhalele kwezwa yasekuhlengeni.
Uphrodyeksheni oluningiwe ngokuncane ngezinhlobo ezilandelayo
Lapho imithambo yenqanawa izingxenye eziningi zokwenza ngokuphindwe kabili kwenye ndawo, bakweza yonke into etimele ukuvumelana nokulungisa izinto. Yini na le nto ekwenziwa? Iindleke zihamba ngendlela enempisweni ngenxa yokuba aziyeki ukuthi zihlala ziqala futhi zihlala zisalela, oku kusebenza ngempela kakhulu kuma-factory ezimele ukuthi zenze izinto ngendlela enempisweni. Ngokuthula kwezinye izinsuku zokuvumelana, izinhlelo zokwenza ayidingi ukuthi zilindele izinto ezihlukahlukene ekuhlakanipheni. Esikhundleni sena, bangakwenza izinto lapho kudinga, ukuxazulula ngokushesha kakhulu kwezidingo zokuthi abathengi bethu kudinga noma kungani kungathathwa isimo. Abaningi amaphakathi okwenza izinto abatholile ukuthi le ndlela ikhokhisa izindleko ngokude besebenza futhi bahlale bakhombisa ukuthi izinto zabo ziyashisana nezimo eziphumelelayo.
Amalayithi Amahle Okusondela Ngenqanawe
Lapho izindlela zokugaya ezahlukene ziphepha kwiindlela eziningi zokugaya, zenza ukuba kwenzeke ukuphela okuhle kakhulu okubona le miqomo ephakeme etholwa ngokungcono ngabantu abaningi. Izicathu zokugaya kule ndawo zilanga kude kakhulu, okungubani zizokubuywa ngokuncane emva kwalokho. Kunezinye izifundo ezibonisa ukuthi izimo ezithile zale ndawo eziningi zokugaya zingavola umphathi wokugaya kusuka ku-30% kuya kuma-40% ngokwesikwe. Le nto ithuthukisa kakhulu ukuphathwa kwamakhemikhali. Ukuhlanganisa konke lokhu nobunzima obuningi bezinkinga kakhulu, ukubona ukuthi ke engiyini abakhelwe ngabantu abaningi ukuthi abekelela kule ndawo ezintegrisweyo zokugaya ngokwazo.
Ukusebenza Ngokushayelela Amaphandle (EDM) nokuhlola
Wire EDM ngokwesiphumo Sokusebenzela Iziphetho Ezincinci
Ukukhala kwe-Wire EDM kungaba yindlela yokukhala okuqondile kakhulu ukukhala amaphormu amathathu kumatheki akhali akekho ukukhala ngokwemigqa yokuqala. Iindlela zokuphatha njengoko ziyi-aerospace nezokwenza izimoto ziyafuna le ndlela ngokukhulu xa zenza amathambo aphakeme kakhulu odinga ukucinca kakhulu kwaye ayithinti matheko ngokukhulu. Ngoba le ndlela Wire EDM iyakwazi ukuba kwi-tolerances ezikhulu kakhulu, abelungu abaningi bayaqala ukutshintela iindlela zabo ezifanayo eziphambene nazo zazo zonke izindleko. Kwiziko lokuphatha ezifuna ukuba yimekile kakhulu ngaphandle kokuthwala amathuba, le teknoloji iyakwazi ukwenza uhlu olungileyo kuzo zonke izindleko kwaye kuhlu olungileyo lweprodukti ngokuchasene nezinye iintambo zokuphatha.
U-Cutting wesayizi lama-Designs
Ukucutwa ngolaser kuthuthukiswa ngokwengeziwe manje, kuvumela amagazini ukwenza izicathami ezinhle ngaphansi kokugcina kwezinto. Kwezimali ezintsha zolaser kunceda izinhlobo ukucutwa ngokushesha kune bese, ngaphezulu kunceda kusebenza kuzo zonke izinhlobo zezinto manje, kuya kuma-metals kuya kuma-plastics. Amathambo anengi amathuluzela ukuxhuma ukucutwa ngolaser nezindlela zokusebenzela eziphambene, futhi ngokwesicatshulwa somphelokwakhe, le ndlela yombini isusa amathime yokuqala ngenkathi engu-30% ezinye izikhundla. Izisindo zenza ngokushesha lapho kubhekwa kuzindleko zokusebenza ngokujwayele. Kwezinkampani ezidinga le ndawo ezinhle ezifanele kudinga ukuvikwa ngokucophelela, le ndlela yombini isebenza kahle kuzo zonke izinkampani ezijwayele ukusebenza ngokushesha kanye nezidinga ukucophelela.
Amalayithi Akhawulezi Abasebenzayo Kwisigaba Sokuqala
Ukuhlawulwa Kwamakhompiyenti Wobhasi
Umphakathi wemisindleko ngokwanele udinga kwezicathami ezilula futhi ezikhulu, ngakho ke izindiza zasebenzisa kakhulu izindlela zokwenza izicathami ezineke ne-5 axis milling ne-EDM work. Lezi zitekithi kuvumela amakhambi ukuthenga izicathami ezinhle futhi zihlale kahle kule ndikimane ngekho ukuthula. Lo mphakathi uphumelela ngokuvamile ukuthi kube nezilungiselelo ezintsha, ngokuvamile lapho kuhlanganize nezicathami zemimandla nezinqawekazi ezikhona lapho kuthathwa kakhulu ukuthi kunezindlela ezifanayo. Izindiza ezithile ezayithandela lezi zindlela ezintsha zilothuma ukuthi zikhuphe amaphrojekthi ngokushesha kune wokuqala. Ukukhupha ngokushesha kuvumela izinkampani ukuthi ziluthole amathuluzo anengi futhi aqaphele amandla ukuthi ahlale ukuthuthukisa izinkomba ezintsha ngenkathi engithuthukisa kuphela izimiso. Abakhankatha ezithile bengquma ukuthi bahlabe nezindlela ezihlangene nezokudla nezokudla ukuthi baphumele kahle.
Umfanelo Wokusebenzisa Amadisayithi
Ukuwenza imithombo yokubona kudinga ukulawulwa okuphezulu kakhulu kwezimali futhi kunezindlela zokubhola okuprecise kakhulu, lokho okungcolisa izindlela zokubhola zamanje. Okuthi kuthola le ndlela ngokweqile yabo ukuba bangakhiwa amathuba okulandelana nezimali ezithunyelweyo kuzo izinto ezithile ezisetshenziswa emboneni futhi kuzo izinto ezizokufakwa kwenhliziyo. Ngokwemibuzo ethile yebo yabo abasebenzisa le ndlela, lapho abasebenzisa izinto zokusebenza ngemanyenye izindlela, bangakuthula isikhathi sokwenza ngama-20%. Le nqubo ethula kakhulu ikunciphisa isikhathi abafakwe ngaso ukulawulwa ngokwezimali futhi bafanele ukwenza imithombo ephawulayo kakhulu ngokushesha kangako kubaleke kakhulu. Futhi lapho isikhathi sokwenza sibe ngokushesha futhi sibe ngokuprecise, sibona amandla aphezulu atholakale kuzo zonke izinto zokubona ngokuphezulu.
