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Ukufunda Ukusetyenziswa kweEDM Yezilofu Encane
Amapheramthetho Ka-EDM (Electrical Discharge Machining)
I-EDM isisebenza ngokuthiwa kusebenzisa izinkanyezi ezincane zokulula umoya ngokwesibonelo. Kukuthiwa kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo. Okuqondileyo kusebenzisa izinkanyezi zokulula umoya ngokwesibonelo.
Izinkinga Ezikhohle Ekwenzeni i-EDM Ngenxa yesiko lesiConventional Drilling
Okunye okuhlinzeka ngokweqileyo kwe-EDM drilling kulesi sinqumo sokuthi kusebenzisa umoya angasebenzisi inkabi yokugcina amagugu. Ngokweqileyo le nto, i-EDM ingasebenzela ngemigqa ephawulayo ngaphandle kokugcina okuhlinzeka ngokweqileyo amadili akhethekileyo. Okungcono kakhulu kubona xa kusebenzela kwiindlela ezinhlelweni noma xa kudinga kwezinye izinto eziphambene. Iindlela ezisebenzisa i-EDM zingasebenza ngemva koko kunciphisa ixesha elidingeka ukugqibela amagqibo ngishumi le nto leqileyo isenokwenza ngokweqileyo. Amadili aphambene anezindlela ezithile xa kusebenzela ngokweqileyo, kepha i-EDM isenza le nto ngokuchanekileyo ngaphandle kokucinga umoya kokuqukithwa. Le nto iyakuvumela ukuba yinto ebalulekileyo kwiindlela ezidinga ukuncediswa ngokweqileyo kuzo zonke iindawo zokwenza.
Indlela ye-Electrode Amathetha Zihlabelela Iziqu Lezikhomphulo
Lokhu kudinga kakhulu kakhulu kwezindlela zokwenza amagugu kwa-EDM, ukuthi yiliphi uhlobo lwezilektroda etheni kuyindlela enhle yokuthi yini esebenza kakhulu kanye nokuthi izinto zizodlula kanjani. Izindlela ezahlukene zinezinhloso eziyinhlanu xa kufanele kudlule kweyekhilethi kanye nokuthi kuzodlula kanjani kwezindlela zokulula. I-Copper iyasebenza kahle kakhulu kule kudlule kweyekhilethi kodwa kulaqhela kakhulu kunezindlela eziningi. I-Graphite iyasebenza kahle kakhulu kule kudlula kwezindlela zokulula, okukuthi izilektroda zizodlula kakhulu kusuku oluningi. Kudinga kakhulu ukuthi lokhu kwenzeke kahle ngisho nokuthi ukuthi uma ubusa uhlobo olungileyo, lokhu kungahle kuthathe amaphela ethu ngokwehlukahluka kwezindleko zokushisa kanye nokuthi kudinga ukuthi kutheni amanye amagqamane. Uhlobo olungileyo uyakunika ithuba lokuthi zonke izinto zisebenze ngendlela efanayo, okuyinto ebalulekile kakhulu abasebenzisa izinto ukuthi banye bakhona ukuthi kuzodlula kanjani uma baya kusebenza ngendlela ethile ngaphandle kokuthi kube kudinga ukuthi baphinde beshintshe izinto ngemva kwalokho.
Amagcindezi Okuthile Apha Ezinamandla Zokushintsha we-EDM
Ubomi Bokushintsha Besebe kunye nohlola Lokuhlola
Ubukhulu belectrode kubaluleka kakhulu xa kufika kumehluko kanye nokusebenza kwe-EDM drilling. Ukukhetha electrode encinci kunciphisa ukucacile, hhayi-wona le ndlela kungena kakhulu kwekho ukugcina kwe electrode. Lokhu kwenza ukuphatha kahle kwe electrode kube yimaliphiwe ngokuphelele. Ukubheka kahle ukugcina kwe electrode kunceda ukulungisa imisebenzi, okungaba yindlela yokuba electrode zibe nendawo kakhulu kanye nokuthola amakhole eziphambene. Kunezinye izifundo ezibonisa ukuba ukulandela kahle izinkinga zokugcina kwe electrode kungakhiwa intetho yabo nge-30%. Kwizindawo ezifuna ukunciphisa izindleko, le nto iyakunceda ukuba kube nendawo kakhulu kanye nezindleko zokubuyisa.
Umbhiko Wesidimeni Ngesikhatsi Lesifusha Nokusebenzisa Amasitayili
Ukuthola ukuchukwa okulungileyo kwezinhlanzi zokugcina kuyenza umehluko mkhulu lapho kuxhomekeke kahowu kusebenza kwe-flushing futhi ukuthola amachips lapho kusebenzwa i-EDM. Izindlela ezintsha ze-flushing kusiza ukunciphisa ukugcina kwezindleko, ngakho ke kukhona amandla amaningi okungathathwa kwezinto ekuhlinjweni noma ukugcinwa kwezikhala. Lapho abasebenzisa iindlela ezinhlosoke futhi bathumele ukushintsho kwezinhlawulo zokugcina kwezinhlanzi, bafuna ukuthi kubalwe ngokuphelele kwezinyathelo ngokuphelele. Imi futhi emhlabeni phezulu iyagezwa ngokwabo. Ukuchukwa okulungileyo kusiza ukunciphisa ukuba kwezinto ezingathathwa futhi ukuthola ukusebenza okulula, okwakho ke oba yiliphi na lobasebenziswe kudinga ukuthi kwenzeke ngaphandle kokuthatha amaphela amaningi kweqenjelwano noma ukulungiswa kwezinhlanzi.
Ukuphakamisa Isikhatsi sezamanje nezilungiselelo
Ukuvula ukudala kwenqanaba ngaliphi kubangela ukuhlanganisa kwezindlela zokuthi kungakanani imiphi yokuqina kweyindlela kweyindlela kweyindlela kweyindlela kweyindlela kweyindlela kweyindlela kweyindlela kweyindlela kweyindlela kweyindlela kweyindlela. Uma izindlela ziphakathi, sikhona isiqephu sokulandela futhi amagugu aphathelene ngemva kokugubhuwa. Izinketho zokucoca zinesikhali esifanayo noma kudinga ukuthi kungakanani izimpawu zokucoca kwezimpawu futhi yini indawo yokuphathwa kweyindlela. Ukulungisa lezi zinto kungase kuthuthukisa kakhulu ukusebenza kokuqina ngokujwayele. Kukhona amadubululo angcwele ukuthi lapho abasebenzisa ukuvula kanye nezinketho zokucoca ngendlela efanele, bangase kuthuthukisa ngempela i-EDM drilling performance ngaphezulu kwe-25% kakhulu. Kumaqo aphathelene nezinto eziningi lapho yimiphi yonke into engcono, ukulungisa lezi zinhlobo kakhulu kuyinto ecula kakhulu ukuthi aqaphe amathishiyelweyo wokuphatha futhi ukungahlati imigomo yobunjineli.
Izimo Ezincinci Zokudinga Ukungeniso nokusasema
Ukucatshwa kwe-CNC ukuze kube Ngqo Imibhalo Yeminye
Xa ukhombisa itekhnoloji ye-CNC ngezindlela zokwenza i-EDM, sibona ukwakhula kwezinkinga nokusebenza ngokugcwele, okuqukethwe kakhulu xa kudilwa amakhulu anan. Ukuzimela kwezinye izinto esingasebenzisa i-CNC kudilwa ngokulungile kanye nezinyathelo ezinhlelweyo, ukwehlisa amaphutha okwenza ngokwesandiso nezinto ezingafani okuqukethwe kakhulu kuzindlela zokudilwa ezijwayelekileyo. Ukwenza kwezinhlelo kusebenza ngokukhulu kakhulu, lezi zinhlelo zokwenza zingasebenzela ukunquma kwezinkinga eziningi ngokuvunxelwe. Imicabango ikhombisa ukuthi izindawo ezisebenzisa i-CNC nezinhlelo zokwenza i-EDM zingase kwehlisa izikhathi zokwenza ngama-40% ngokulingana nezindlela ezijwayelekileyo. Oku kusebenza ngokushesha ngaphandle kokulandelana nezinkinga eziphambene nezinkinga eziphezulu ezifanele abathengi.
Ukugcina Ukudetekha Ukuze Ususiwe Amabequlo
Imithwanciso yokugcina izinhlelo zokugcina kakhulu ukuphepha ukuphela kwezinto kanye nezinkampani xa kusebenza kwezinhlelo zokucubungula. Lezi zinhlelo zisebenzisa izixhobo zokugcina ukuthola xa kusebenza kakhulu, ukulinda izindlela zokulandela eza kuthiwa yizindleko ezinhle. Xa abasebenzisi bafumana izinkinobho ngokushesha kule miqumo, bangakwala amathimele kwezinhlelo ngokushesha, lokhu kwenza yonke into ibe yimali kwiqiniso. Ngokwemibuzo yamaye eminyakeni elidlule, ukusebenzisa le teknoloji yokugcina kunciphisa amaphethini ngama-15% noma ngaphezulu. Lokhu kungenzeka ukunciphisa izinto ezingenakusebenzela kanye nezindleko eziphansi kuzo zonke izinkampani ezingena kule teknoloji.
Ukuhlola Kwamandla Engakhulu Yemibhalo
Ukuhlathwa ngokugcinwe kakhulu kuholela kahle ukuthi izindlela zokusula kahle kwezindlela zokucula kwezinto, okuyindlela esebenza ngokuphelele ukuthi izinca evelwe nezinyathelo zokusebenza ngendlela evelweyo kwezinyathelo zokwenza i-EDM. Uma abasebenzisa le ndawo yokugcinwa kahle kwezindlela, bafumana ukuthi izindlela zokucula nezinye izinto ezingathanda ukusula kahle kwayo. Lokhu kuhlela ukukhinda ukuthi kwehlise izindlela zokubhala futhi kutholele kakhulu ukuthi izinca zibe nezindlela evelwe nezinyathelo evelweyo. Imicu yokudlala yempi yekhombisa ukuthi ukudlala kungahamba kahle ngama-30% ngele ndlela, okuyindlela esebenza ukuthi abakhulu abaningi bayayibamba ukuthi bakwazi ukudlala kahle ngokushesha noma ukuthi kungathatha kakhulu kakhulu. Kuye kubantu bonke abasebenzisa izinto lapho ukucindezwa kwezinca kuyindlela esebenza kakhulu, njengokwenza izinto zokudlala nezinto zokugcina, ukuhlathwa ngokugcinwe kakhulu kusebenza kakhulu kamanje.
Istriteji Zokufundiswa Ngokuphambili Lokuhlola Ukusebenzela
Ukufakwa Kwemvume Yophandle Ye-Electrode Ngokuzuzwa
Ukugcina amagida e-elektroda eziyisicathamiyo esikhululweyo ngekhathi kusiza ukugcina imininingo emihle yokusebenza kwaye ukulinda le precision drops okuqondileyo okuvela ngokweyinyaniso. Xa izinhloso zisebenzisa kakhulu kuzindlela ezinezindawo eziyisicathamiyo, amagida nguqu ngokusheshayo kunezidinga, ngakho ukunikezela inkqubo yokuhlanjwa kuyisicathamiyo kusebenza kakhulu. Iinkampani ezifaka kuzindlela zokukhuphela ngokuvamile zisebenza ngokushesha kwisekati. Ezinye izibonelo zokusebenza zibonisa ngokupheleleyo ama-20 percent engqiqithi yokusebenza kwezindawo ezilandela le nto ngokuvamile. Kuyisicatfu esiyisicathamiyo - ukulanda ngokucophelela kuyenza ukuba zonke izinto zisebenze ngokushesha ngaphandle kwezinyathelo ezizange zingeni isikhathi sokusebenza.
Ukuvavanya Ukusenteketa KweDiel Fluid
Ukugcina i-fluid ehlukweyo engenakho imvilwane kakhulu kuba imvilwane nemigqa ichitha indlela abasebenzisa ngayo amashini. Izikhululo ne-filthring ezihlanuwa ngokwesekwa zivuselela ukusebenza kahle. I-fluid ehlukileyo ikhona indlela yokuhamba kwezikhiwo kusistimu nokuba izinto zilinde ngemva kwekala. Imaphakathi yesipho yonke ibonisa ukuthi lapho izindiza zivuselela i-fluid ehlukweyo, zisetha imali yokulungisa amaphoyisa neyokuthiwa amaphoyisa ashiwo kancane kakhulu ngokungenani izinkathi ezingu-15%. Kulokho kwezimali ezifundweni, kungcono ukuthi kwenzeke ukuthola izinko ezinhle zokuhlinzeka kwezinyathelo zokwenza izinto ngokushesha futhi ukuthula izindleko ngokudala kwezinsuku eziningi.
Ukubuyisela Ukusazisha Wesigaba Ngokubhebeka Izicatulo Ezimbili
Ukuqinisekisa ukuba izincazelo zomshini ziqukene ngokuphelele kuyindlela yokwenza ubunzima bokudlala nezindlela ezinhle futhi ukunciphisa imipengo yomshini. Xa abasebenzisa bakwenza ukulondoloza okuqondile futhi bakwazi ukwenza izilungiselelo ezingcono, bathula kakhulu ukwehla kwezinhlobo nezibalo zezindlela ezidla ngokuphelele kakhulu kwezinye izinkampani. Ngokwempiyela yasegatsha esitshurwa ngokwezinye iziphi, ukuthi incazelo yezincazelo iqhutywe ngokuphelele kungenxa yokuthi kuthole ukunciphisa kwezindlela ngokuphelele ngokulinganisa kanye nokulingana. Kuye kubani obhujiswa ngezinhlelo zokudlala EDM, ukugcina le miphumela akuyona kuphela umsebenzi omuhle kodwa futhi ukwazi ukuthi kungani kuyindlela yokusebenza. Loyindlela yokwenza ukuthi iziphumo zibe yidingilayo kanye kanye ngezinye izigaba ngaphandle kokuthi kubuywe futhi kwehliswe ngenxa yezinkinga zokuthi kungabi noma yikuphi.
Amalungisiweyo Okuvela Kwesikhashana Ngenkinga Lwendlela
Izihole Zokuhlula Zobhotile Zesayensi
I-EDM isenzo indima encane kakhulu kuleli qophelelweni, ngakumbi xa kufanelela le milayezo yamafuqo aphakathi kwezinyawo zokungenela. Sicela sikhumbule ukuthi lezi zinhloso ziyaphakama kakhulu noma ziyaphakama ngokusheshayo xa imoto iyasebenza ngokugcwele. Okunye okuncane okwenziwa khona xa kweyakhiwa lezi zinyawo kungavimba konke ukusebenza kwe-moto, ngakho-ke i-EDM yayisendlela esetshenziswa kakhulu ngabantu abakhulu. Izivivinyo ezithile zekubonise ukuthi ukusebenzisa le teknoloji ye-EDM kube yabo 25%, okuyindlela enkulu yokuthola isiphumo ngokusheshayo. Ukungenela okuhle kungaba yeku moto iyasebenza ngendlela encane futhi iyaphila ngokude ngaphambi kokuthi kufanele kubuywe, okwenza ukuthola imali futhi kwekhiphe ukugcina kwezinye izinhloso zemoto.
Amabhedhalo Amanje-Amanje Wesihlahla
I-EDM isenzo indima encane kakhulu ekwenzeni lezi zindlela zokugcwa ezingancane ebalulekile kuzo zonke izinhawu zemedicine. Lezi zindlela zokugcwa ezingancane zivumela abadokotela ukulawula lezi zilinde ngokwesiko oluphelele kuzo zonke izinhawu zemedicine. Okuthandwa ngalokhu teknolojiyini kukhona njengoba isiza ukuncipha izinhawu zemedicine kodwa futhi isenza kube yimali kune njalo kahle. Iqiniso lokuthi i-EDM ingakhala lezi zindlela ezinhle nezicacile kakhulu likuphawula abasebenzisa ukuthi kuzo zonke izinhawu zemedicine. Xa sibheka lokho abasebenzisa bafundile laphaya, lezi zindlela ezikhishwe i-EDM ziyaphumelela kakhulu kunezindlela ezindala ngokwengeke ukulindela nekusebenza ngokuefficiency. Futhi ngenhake manje amaphrocedure amaningi asemedezi ayidalwa ukuthi kufanele kuthathwe amaphupho okulinganisa, leli nqanaba lomlinganiso lisenze isona sibalweni apho abantu abangena ngempela.
Iindlela Zokusebenza Yekhompiyela Lomoya
Iindlela zokunywa kwezinhlobo zokunywa kwenza indima ebalulekile ukuthola ukunywa okuhle kwezinhlobo futhi ukuvikela ukuthi izinhlobo zokunywa zivele kahle, kepha yena indawo lapho i-EDM tech ingcono kakhulu. Okuqondile kwe-EDM nguqu ukuthi kungenzeka ukukhetha okuphezulu, ukusiza abasebenzisi ukulondoloza imithi yokuphepha nokwenza izikhali ngokujwayelekile. Izinhlobo zokuphepha zangcono zabelwe ukuthi lapho i-EDM isebenziswa ekwenzeni lezi zinhlobo, ukusebenza kwezinhlobo kwenza ukuthi kube ngama-15% phezu koma-kuhle. Le nto ikhona imiphumela ephakeme kuleli xesha, ngqo lapho izimali zokuphepha ziyakhula futhi abasebenzisi baze bafuna amakhahla abe nezikhali eziphumelelayo. Ngaphezulu, ngoba i-EDM iyavimba ukuthi kunezinto ezahlukene, isiza ukuvikela ubuninzi bokulinganisa kuzo zonke izinhlobo. Le nto ikhona imiphumela ephakeme kakhulu kuma-auto makers abasebenza nezidingo eziphakeme kakhulu ezintweni eziphumelelayo futhi zokuphepha izinhlobo.
