Imishini Yokuvula Kwemithambo | Ukuphakanyiswa Kwezikhathi Zokuvula Ngokulinganisa ±0.003 mm & Isivinisi Sokuvula 180 mm²/min

Zonke Izigaba
Thola Isilinganiso

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.
I-imeyili
Iselula/WhatsApp
WeChat
Linkedin
Igama
Igama Lenkampani
Umyalezo
0/1000
Okunamathiselwe
Sicela ulayishe okungenani okunamathiselwe kwi-imeyili
Up to 3 files，more 30mb，suppor jpg、jpeg、png、pdf、doc、docx、xls、xlsx、csv、txt
Izinkulungwane zokugcina ngokusebenzisa i-EDM zokugcina ngokusebenzisa i-wire, ezisakhiwe ngu-Taizhou Chuang Yuan Machine Tool since 2003

Izinkulungwane zokugcina ngokusebenzisa i-EDM zokugcina ngokusebenzisa i-wire, ezisakhiwe ngu-Taizhou Chuang Yuan Machine Tool since 2003

Kusukela kweminyaka ya-2003, i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenzisa izinhlelo zokugcina ngokusebenzisa i-wire erosion EDM ozokubona ukuthi kuzokwenzeka ngokuphathelene nesilinganiso sezimicron ngokuphathelene nezindawo zokwenza izithombe, izindawo zokwenza izinto zokuhambisana nezwe, nezindawo zokwenza izinto zokusebenza emhlabeni phakathi kwezindawo eziningi zokuthumela izinto eziyisikumi nezintathu, futhi kwezindawo eziningi. Izinhlelo zethu zokugcina ngokusebenzisa i-wire erosion EDM ziyasebenzisa izihlangothi zezincast iron ezinamandla, izihlangothi zokuphatha ngokuphelele, nezinhlelo zokugenerate amapulse okufunda ngokuphathelene nesimo, ukuze bakholekise isilinganiso sokuphatha ngokuphathelene nesilinganiso se-±0.003 mm futhi isilinganiso sesurface finish se-Ra 0.4 µm kwezincast steel ezinamandla ngaphezulu kwe-60 HRC. Kusenzo esinye ngasinye, abasebenzi bezithombe eJalimane bavula izikhathi zokusebenza ngaphandle kokubhekwa ngobusuku, ngokusebenzisa izithombe zezincast ezinamandla, futhi abasebenzi bezinkambo zokuhambisana nezwe eMjiko bavula izithombe zezincast zezibhala nezicarbide zezibhala ngokuphathelene nesilinganiso se-12 mm ngokuphathelene nesilinganiso se-180 mm²/min, ukuze bakhulule izindlela zokuthengisa izithombe zokusebenza. Umsebenzi wokuhambisana nezwe eTurkish wabuyisa izinhlelo zokusebenza ezingadala ngokusebenzisa izinhlelo zethu zokugcina ngokusebenzisa i-wire erosion EDM futhi wabuyisa iziphoso zokufakwa kwe-turbine blade ngokuphathelene nesilinganiso se-0.02 mm ku-0.006 mm ngokuphathelene nesilinganiso se-ekhanda elinye, ukuze ubuyise izinto ezingafanele kusukela kwe-7% ku-1.5%. Ngoba sisebenzisa izinhlelo zokwenza ngaphakathi.
Thola Isilinganiso

Usomiso Lwesicatshulwa

I-EDM yokugcina ngokusebenzisa i-wire iyabeka isikhathi sokufika kwe-mold insert ngokuphela kuka-40% kwe-German toolmaker

Indawo yokuqala yemifanekiso e-German eyasebenzisa amaphakheji ayagcina kwakuyisisekelo esingasoloko ngokubhekana ne-0.015 mm yokuguqula kwe-profile kwe-steel esihlukileyo se-1.2344, okwakubangela ukuthi kubuyiselwe ngokuphela kuka-7 izinsuku. Bayafaka i-EDM yokugcina ngokusebenzisa i-wire yethu nesipakethe se-brass wire se-0.25 mm nokugcina ngokusebenzisa i-flushing eyayiqinisekile. Ngaphakathi kwezinsuku ezi-6, ukuguqula kwe-profile kwasibeka kuma-0.004 mm, isikhathi sokugcina kwasibeka ngokuphela kuka-35%, futhi isikhathi sokufika kwe-insert kwasibeka kuma-9 izinsuku emva kwe-15 izinsuku. Le ndawo yokuqala manje iyasebenza ngamahora ezi-22 ngaphandle kokubhekana ngosuku, futhi umphathi wabhekiswe ukuthi ubukhulu bokugcina ngokusebenzisa i-wire be-EDM buyabona abantu ababili abasha abasebenzisa imifanekiso yebhavaji beya kubona i-EUR 180,000 ngosuku.

I-EDM yokugcina ngokusebenzisa i-wire iyabeka ubukhulu bokugcina kwe-blade root yezindawo zokusebenza ngokuphela kuka-0.006 mm e-Turkey

Umsebenzisi wokusebenzisa amaqhina emvelo e-Turkey kufuneka ukuthi abe nesikhala esibomvu esingaphansi kwe-Blade Root kwe-Inconel 718. Amakhompyutha asebenzayo kwayo ayekhala ngokuphakama kwe-0.02 mm ngemikhala enene, okwakha isikrhapu se-7%. I-Wire Erosion EDM yethu enenqanawa yokubuyela phakathi yezindawo zokugcina nokuhlela izinkampani eziningi kwenza ukuthi ikhala ngokuphakama kwe-0.006 mm ngemkhala yoku-300 mm. Isikrhapu siphela ku-1.5%, ukusebenzisa iqhina yakhula ku-88%, futhi ukuthumela ngexesha lizoba kusuka ku-82% ku-97% ngemikhala emibili, okusiza kubo ukuthola umthwalo wezinqanaba zemoto yesiYurophu.

I-Wire Erosion EDM ihlaza ukukhishwa kwe-Punch ngo-25% kwe-mexican automotive supplier

Umsebenzisi wemoto waseMeksiko wabeka izipunche zebhreysi nezokwakhiwa kwekarbhaide ezingu-12 mm ngamashini amadala ngokukhula kwe-140 mm²/min nangokuphela kwezihlathi zokubhala ngokushesha. Imishini yethu yokubhala ngokusebenzisa i-EDM, esetshenziswe ngokukhula kwezikhathi eziphezulu nokuthintana kwesihlathi ngokuzenzakalelayo, yavuka kwe-180 mm²/min futhi yakhula ukuphela kwezihlathi zokubhala ngokushesha ngokuphela kwe-70%. Ukuphuma kweshifti yavuka ngokuphela kwe-25%, isilinganiso sesilinganiso sesithembu sokusebenza ngokuphela kwe-18%, futhi umsebenzisi manje uyasebenzisa amathree amaphuzu wezibhala ngaphandle kokudalwa kweshifti yesibili, okuyenza ukuthi iprofiti yayo iyavuka ngokuzenzakalelayo. Isihloko Sesithembu: Imishini Yokubhala Ngokusebenzisa i-EDM Esetshenziswe Ngokuphelele Kwezindawo Zokusebenza Zokuphatha

Imikhiqizo Ehlobene

I-China Manufacture Machining Center VML1160 Machining Center Imigqa emibili kanye ne-One Hard 5 Axis Machining Center INDABA YOKUBUKA

I-China Manufacture Machining Center VML1160 Machining Center Imigqa emibili kanye ne-One Hard 5 Axis Machining Center

Ukunemba okuphezulu Umshini Wokubhoboza Imbobo Ovundlile Ovundlile kanye Nomshini Oyisicefe TK2120 INDABA YOKUBUKA

Ukunemba okuphezulu Umshini Wokubhoboza Imbobo Ovundlile Ovundlile kanye Nomshini Oyisicefe TK2120

Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu INDABA YOKUBUKA

Umshini Wokubhoboza Isibhamu Sokujula Okunembayo Okuphezulu

Umshini Wokwenza I-Spring Wokuphendula Ozenzakalelayo Nentengo Enhle INDABA YOKUBUKA

Umshini Wokwenza I-Spring Wokuphendula Ozenzakalelayo Nentengo Enhle

Ukuthwasa kwe-Wire Erosion EDM, okusho kakhulu ngokuthi ukuthwasa kwemithambo yemvelo yekheshini, kususa umfanekiso ngokusebenzisa izikhathi zokuphazimula ezihlukene phakathi kwe-wire electrode esihambayo ngokuzimela ne-workpiece esihlukene emajameni amahlanu asezingeni lezinsuku, okuyisibonelo sokuthwasa kwe-Wire Erosion EDM. Kwa-Taizhou Chuang Yuan Machine Tool Co., Ltd., eyakhiwe ngo-2003 eTaizhou City, Jiangsu Province, iChina, sihlanganisa ukuthuthukisa, ukuproducwa nokuthengiswa ngaphansi kwesibalo esinye, okusiza ukuthi sifunde ngokuphelele isikhundla se-Wire Erosion EDM ngokwesikhundla sakudala esingasemaphandleni, akungakho emaphandleni. Umqondo wokuproducwa uyadlula ngokubhekisa kwe-finite element analysis yomkhumbulo wemashini, emva koko kufakwa amakhosha athuluzwe kwe-stress, abhekiswe kwe-machining centers ethu, abhekiswe ngokugcina ngohand, futhi abhekiswe ngolaser calibration. Isikhundla sesi-Wire Erosion EDM sonke sifana nesikhathi sesi-72 sokuthwasa ngokuzimela kabusha ngaphambi kokuthunywa, okuvumisa ukuthi ipositioning accuracy iyinkulu kwe-±0.003 mm, ukuphindeka kwe-±0.001 mm, nokugcina okuhle kakhulu kwe-Ra 0.4 µm. Sisebenzisa emazwe anengi-20 nokuzokufika kwezinye izindawo, futhi izinhlelo zethu ze-Wire Erosion EDM zisebenziswa ngosuku ngosuku ekwenzeni kwezimbali, ekuseni kwezinhloso zezinkanyezi, emizwi yezincwadi zezempilo, ekuseni kwezinkanyezi zezimoto, futhi ekuseni kwezinhlelo zezibalo zokuphepha. Ekwenzeni kwezimbali, abasebenzi bahlala bavula izikhathi eziningi zokuthwasa ngomkhumbulo we-brass ophakeme kwe-0.25 mm ukuze bafike kwezimbali ezihlukene njengezinye zezinkanyezi; ekuseni kwezinhloso zezinkanyezi, izinkanyezi zetitanium ne-nickel zithwathwa ngokusebenzisa ukulungisa izikhathi zokuphazimula ukuze kuvalekwe izikhathi zokubuyiselwa. Izigeneratha zethu zilungisa izikhathi zokusebenza nezikhathi zokusinga ngokwe-microseconds, bakhangelwa ukuthwasa okuphelele nakwheni okuthi izikhathi zokufaka amanzi ziyishintsha. Sinenza ukuthola iziphakamiso zokubona ngaphandle ngokusebenzisa i-cloud gateway, okusiza abasebenzi bethu eJiangsu ukubona izikhathi zokuphazimula nezikhathi zokubuyela kwezinye izikhundla ngokushesha, futhi kubhekiswe izinkinga ngaphandle kokufika kulesikhundla. Ukufundisa kwenziwa ngokubhekisa kwezinhloso zokusebenza, futhi abasebenzi abaningi bakhona kubona ukuthi bakhona ngokuphelele ngeminyaka emihlanu. Ngoba sithwasa isikhundla sonke, futhi sisikhundla sokuthwasa kwe-wire transport system, i-power supply, futhi isoftwere yokuphakamisa, iziparti zokubuyela ziyatholakala ngokushesha futhi ngokuphelele. Lokhu kuhlanganisa isikhundla sonke, futhi kuhlanganisa izivikela zokuphepha okuphelele, kusiza ukuthi isikhundla sonke se-Wire Erosion EDM esithunywa sisebenza ngokuphelele ngeminyaka eminingi, ngokuphelele, futhi ngokuphelele kwezinhlelo zokuphepha.

Imibuzo Evame Ukubuzwa

Izinto Zizinga Ziziphi Okungakwazi Ukubhala Ngokusebenzisa i-Wire Erosion EDM Ngokuphelele?

Ukuchitha kwe-Wire Erosion EDM kuchitha yonke imithombo eyayikwamukela umoya wokugqibela, kubanzi ukuchitha kwezinkulungwane zezinkulungwane zokusebenza, izinkulungwane zokuchitha, izinkulungwane zokuchitha, Inconel, izinkulungwane zokuchitha, nezinkulungwane zokuchitha. Ngoba ngu-prosesi yokuchitha ngokuphuma kwemvelo, ubunzima bezinkulungwane akakhiwa ngokuchitha; isikhombisa sokuchitha soku-62 HRC sychitha ngendlela efana nesikhombisa sokuchitha esincane. Kuzinkulungwane zokuchitha nezinkulungwane eziningi, sizimisele ukuchitha okuphakathi kwezinkulungwane zokuchitha nokuhlela iziphakade zokuchitha ukuze sifanele ukuchitha okuphakathi kwezinkulungwane. Aba-engineers bethu bakhuthaza iziphakade zokuchitha kubazinkulungwane ezingaphezu kwe-400, ngakho-ke itimu yakho liyakwazi ukuchitha ngokushesha.
Amashini ase-Wire Erosion EDM ethu ayabona ubunzima obungu-±0.003 mm kwezinkulungwane zokuchitha ne-±0.001 mm kwezinkulungwane zokuchitha ngaphansi kwemizimbi yemvelo engeyona. Ngenxa yokubalwa kokugcina kwezinkulungwane zokuchitha nezinkulungwane zokuchitha, ubunzima buyabona ngaphansi kwe-0.006 mm kuzo zonke izinkulungwane zokuchitha zokuchitha kwe-300 mm. Sizibonisa ngokuphelele yonke imashini ngokusebenzisa i-laser interferometry nezinkulungwane zokuchitha, futhi sizisiza ngokubonisa iziphakade zokuchitha ngokuphelele ukuze uthole ubunzima ngaphambi kokuthatha isikhathi sokusebenza.
Abakholwa abaningi besebenzisa i-wire yasebrass engu-0.25 mm kwezindlela zokusebenza zokwakha izindawo, ngu-0.20 mm kwezindlela ezincane, kanye ne-0.30 mm ukwenza izindlela zokuphatha ngokukhula. I-wire ephathelwe kubonakala ukuthi iyakhula isikhathi sokuchitha kwezinkulungwane nezindlela ezide. Amageneretha ase-Wire Erosion EDM asebenza ngokuzenzakalelayo ngokuhambisana nesithi se-wire, futhi isistimu sokuthintela ngokuzenzakalelayo isebenza ngamawire angu-0.15 mm ku-0.35 mm, okunciphisa ukusebenzisa umuntu ngokuphelele nokuhlwa kwezikhathi.
Sisiza ngokuphatha kusuka emuva, ukufaka ngokubonakalisa ngovidiyo, kanye nokuthuthukisa kule ndawo lapho kudingeka. Ukudliagnosa kwe-cloud kusiza amahlayibheli ukubona idatha yemishini ngokushesha. Ukufundisa kufaka ukufaka, ukuphakamisa, ukuphatha, kanye nokuzikhipha izinkinga, futhi abasebenzi abaningi bafika ekusebenzeni ngokwanele ngeminyaka eyi-5. Izinto zokubuyiswa zihamba kusuka esifundazweni saseJiangsu, futhi sizihlalela ukuthi zibe khona ukuthi zihambise kahle.
Amadoda ase-Wire Erosion EDM ase-Standard ayathumelwa ngeminyaka eyi-30 ukuze yi-45 emva kokuthenga, kusukela ekuphakamiseni. Uguquko luyabulawa amasiko amakhulu ngeminyaka eyi-24, nangokuthuthukisa ukusebenza kwezinsizakwane zonke izinsuku. Sihlanganisa izinkampani zokuhlola phambi kokuba kungabi nesiphazimende futhi isifundo esincane sokusebenzisa umsebenzi ukuze sibulawe ukuchaza nokubaluleka kwezinhlelo zokusebenza ngokugcwele kuzo zonke izinsuku zokusebenza kwezinhlelo.

Izihloko Ezihlobene

Ukucubungula izici zomshini wokusika izintambo ze-EDM

24

Dec

Ukucubungula izici zomshini wokusika izintambo ze-EDM

Bheka Okuningi
Indlela yokukhetha isikhungo somshini?

12

Dec

Indlela yokukhetha isikhungo somshini?

Bheka Okuningi
Indlela yokuphatha efanele yokunemba kwemishini enganele yomshini wokusika ucingo olusheshayo

13

Dec

Indlela yokuphatha efanele yokunemba kwemishini enganele yomshini wokusika ucingo olusheshayo

Bheka Okuningi
Kungani imishini yokuqala yemoduli iyisivumelwano esheshelayo wezindlela zokwenza amaspring ahlukeneyo

14

Jul

Kungani imishini yokuqala yemoduli iyisivumelwano esheshelayo wezindlela zokwenza amaspring ahlukeneyo

Amaphuzu okuproducwa kwezinhlangano zokufakwa kwamaspring okuzenzakalela ngokuphelele Imfundo yokuqala yamagama emetal yokufakwa kuyasebenza ngokuphelele ngamathuba amahlukeneyo noma ngokubhalwa kwezindawo ezihlukeneyo. Amakhaya amaningi okuproducwa ayidinga ukufakwa kwezindlela zokwenza amaspring ...
Bheka Okuningi

Ubufakazi Bamakhasimende

UMehmet Aydin, Umphathi Wezinhlelo Zokusebenza Ze-Aerospace, iTurkey
Ukuchaza Okwabulawa Umsebenzi Wethu We-Aerospace

I-Wire Erosion EDM yethu ye-Chuang Yuan yayichaza i-0.006 mm kwezindawo zezinyawo zase-Inconel, yachitha isikrhapu kusukela ku-7% ku-1.5% ngomnyaka wokuqala. Ukuthumela kwabulawa kushaya ku-97%, futhi sibulawa isicelo sesiqhelo se-engine. Ukuchaza kwezinye izindawo kubulawa amasiko amabili okuhlanganisa ngomnyaka wokuqala, okubulawa isikhathi sakho.

Carlos Mendoza, Umphathi wezindlela zokusebenza, Mexico
Ukuchitha Okushisa Futhi Amasiko Akancane

Sibhala izipunche zesiBrass nezicabangce zesiCarbide zesikhathi esinye. Ngokufaka kwe-Wire Erosion EDM, isikhathi sokusebenza siphakanyiswe kusukela ku-140 ku-180 mm²/min, izihluzi zewhiri zihlala kusukela ku-70%, futhi isiphumo sesikhathi esinye siphakanyiswe ku-25%. Izinga lezindlela zokusebenza ngomunye umkhakha wahlala ku-18%, futhi manje sizisebenzisa izilayini zokuhlanganisa ezintathu ngaphandle kokudalwa kwesikhathi esinesibili.

Thola Isilinganiso Samahhala

Ummeleli wethu uzokuthinta masisha.
I-imeyili
Igama
Igama Lenkampani
Umyalezo
0/1000
usichasene ngeEDM spark ukuvulwa kwedmwire
Ukuproducwa kwezindawo zokusebenza kubiza ubukhulu be-Wire Erosion EDM nokuthumela kusheshile

Ukuproducwa kwezindawo zokusebenza kubiza ubukhulu be-Wire Erosion EDM nokuthumela kusheshile

Ngoba i-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyaphakha amashini e-Wire Erosion EDM emkhaya wakhe, siyakhokha konke kusukela ku-kuhlanganiswa kuya kufinye ukulungiswa. Lokhu kukhokho lokugcina ukuthi siyakwamukela ukuthi isikhundla sibe yisikhundla sokubaluleka ngokuphakathi kwe-±0.003 mm futhi siyathumela amashini esihloko ngeminyaka yomzuzu 30–45. Kuyabangela futhi ukuthi singakwakha isikhundla, isikhundla sokuhambisa izihlangothi, nokuthengiselwa kwezinhlelo zokusebenza kuzo zonke izindawo ezithile njengezinkampani zokwenza izihlangothi, izinkampani zokwenza izinto zokuhlakaza, nezinkampani zokwenza izinto zokusebenza emhlabeni. Abathengi basezinsizakwethu zemibhalo engaphezu kwe-20 ziyabenefta ngokuthuthukisa kokutholakala kwezincwadi zokusebenza futhi ngokuphula kwezindlela zokusebenza ngemva kwezinsuku. Ngokwempikiswano, indawo yezihlangothi e-Germany yathola isikhundla sokuhambisa izihlangothi esingakwakhiwe ngokuphelele nesikhundla esiphakeme sokuhambisa izihlangothi kusuka kwe-Z-axis futhi yaphula isikhundla sokuthola izihlangothi ngokuphakathi kwe-40% ngeminyaka yomzuzu eyisithupha. Uma konke kwenziwa futhi kuchazwa emkhaya wodwa, ubukhulu akabhekwa ngokujabuliswa.
Ukuthengiselwa Kwemiphumela Yokuphakama Kuyabangela Ukusebenza Okuphakeme Kwe-Wire Erosion EDM

Ukuthengiselwa Kwemiphumela Yokuphakama Kuyabangela Ukusebenza Okuphakeme Kwe-Wire Erosion EDM

Izinhlayo zethu zesikhombisa esihlukanayo sezinto zokugcina ziyakhokha isikhathi sokusebenza, isikhathi sokungasebenzi, nokuphakama kwesikhathi sokuphakama ngemicrosecond, kubhekise isikhathi sokugcina esisodwa noma kushintsha izimo zokugcina. Lokhu kunciphisa ukugcina kwezinhlayo ngemitha ethi 70% futhi kusiza ekugcineni ngokukhula kakhulu ngemilimita engu-180 mm²/min emilimita engu-12 mm yezinkampani zomthwalo. Kuma-alloy wezinsizakalo zomphakathi njenge-Inconel 718, lokhu kunciphisa amaphakade okugcina futhi kuhlela ukugcina kwezimitha engu-0.006 mm ngemilimita engu-300 mm. Abasebenzi bafuna ukuthi isoftwe yesikontrol isho iziparameta zemitha engu-400, kunciphisa isikhathi sokuvula futhi kunciphisa ukunqoba kwezindlu zokusebenza ezinamandla kakhulu. Umsebenzisi wase-Turkey wasezinsizakalo zomphakathi wabasiza lokhu ukugcina izinkampani zomthwalo zezinyawo kusukela ku-7% ku-1.5%, kubhekise kahle ukuthi kuyaphakamisa ubukhulekile bakhe kumakhasi wezinsizakalo zomphakathi e-Europe.
Whatsapp Whatsapp I-imeyili I-imeyili Iselula Iselula PHAKATHIPHAKATHI