Imishini Yokubhala Amaphuzu Amanzulu | IT7 Ukuphepha, Ubude Buka-3000mm, CNC

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Imishini Yokubhala Amaphuzu Okuphelele Ngokuchaza Kakhulu Kwemisebenzi Yasezindustria Ezingcono

Imishini Yokubhala Amaphuzu Okuphelele Ngokuchaza Kakhulu Kwemisebenzi Yasezindustria Ezingcono

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyathumela imishini yokubhala amaphuzu okuphelele ephakeme ngokuchaza, ukusebenza kanye nokuphatha kakhulu. Nge-2003, siyasebenzisa ukuthuthukisa, ukuzilonga, ukuproducwa kanye nokuthengiswa ukuze sisebenzise ema-20 yamazwe ezinye. Imishini yethu iyasebenza kahle kumigqa yasezindustria yezinkampani zokushisa nezilwane, yasezinye izindawo zokuhamba, yasezindustria yezimoto, kanye nezindawo zokwenza izithombe, lapho ukubhala amaphuzu okuphelele kuyisidingo esikhundleni sokubhala amaphuzu okuphelele kwemishini yezilwane, amashayi wokugcina amandla, kanye nezithombe zokufaka. Ngezinhlobo zokubhala zethu ziyasebenza kusuka ku-3-200mm kanye nokuphelele okuphakeme kwe-3000mm, imishini yethu ibhala ngokuchaza kakhulu IT7-IT9 futhi inqolobane yomfanekiso yayo i-Ra0.4-1.6μm, futhi isula ukusebenza kwezinye ngemuva kokubhala ngama-30%. Iminishini yethu ibhalwe ngokusebenzisa i-CNC, ibhala ngokuzenzakalelayo amathoolu, kanye nokuqondisa ngokushesha, futhi isiza ukuvutha umsebenzi ngama-25% kulokho okwenziwa ngokusebenzisa izindlela zokubhala zokuzenzakalelayo. Umkhiqizi we-Europe wabeka isikhathi sokubhala ngama-40% kusukela ekubhaleni amaphuzu okuphelele kwezilwane.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Imishini Yokubhala Amaphuzu Okude Iyakhulisa Ukuproducwa Kwemashini Ezingaphakathi Emadoda Ngemizini YaseJalimani

Umphambili wezinkampani zemashini zemadoda ngemizini yaseJalimani wabona izinkinga ngokuthi isithuthi sibhaleka kanye nokufanele kwezinye zezinhlobo zomfanekiso lomkhawulo xa kubhalwa amaphuzu okude angama-2. Kudingeka ukuthola indlela yokuthola ukugcina kwe-IT8 kanye nokufanele kwezinye zezinhlobo zomfanekiso lomkhawulo lwesi-Ra0.8μm, futhi ukunciphisa isikhathi sokusebenza. U-Taizhou Chuang Yuan wathumela imishini yokubhala amaphuzu okude yoku-CNC enesistimu yokuhlanza ngokukhulu kanye nesithuthi sokubhala soku-BTA esinamandla. Ukugcina kwesikhathi sokubhala ngokuzenzakalelayo kanye nokubhala ngokuzenzakalelayo kuyasiza ukuthi ubumbiko bokudla buhlale kusodwa ku-±0.02mm. Ngakho ke, umkhiyazi wanciphisa isilinganiso sokungafanele kusuka ku-8% ku-1.5%, futhi wabusa ukuproducwa ngokuphakeme kwe-35%, ekhulekile kwezimali zokuphatha kwe-automotive. Le mishini yokubhala amaphuzu okude yabe yisigaba esibalasekile sokuproducwa kwemashini zemadoda ngemizini.

Imishini Yokubhala Amaphuzu Okude Iyakhulisa Amaphuzu Okukhanya Kwemifanekiso Ngemizini YaseKhanada

Umphathi wemifuba waseKanada wadinga ukubhula izikhumba zokuchitha esihlathini sokubhula esikhundleni esikhanyayo ukuze kuvuleke isikhathi sokusebenza. Ukubhula ngendlela eyisisekelo kwenza ukuthi izikhumba zipheleke futhi zingahambelani. Isikhumba sakabhozini sokubhula esikhundleni nesikhumba se-gundrilling nezinhlobo zokususa izinkunkuma zokubhula zasiza kuzenza izikhumba nezinhlobo zokubhula zokulingana ngokwe-0.05mm futhi nezinhlobo zokubhula zokulingana ngokwe-Ra0.4μm. Umphathi waphumelela ngokuchitha kwezikhumba ngokusheshayo ngokwe-20%, okwakwenzeka ukuthi isikhumba sibe yisikhathi eside ngokwe-30%. Isikhumba sakabhozini sokubhula esikhundleni senziwa ngokufanele ngokusebenzisa i-CNC, okwakwenzeka ukuthi kusethelwe ngokusheshayo kwezikhumba zokuhlinzekileyo, okwakwenzeka ukuthi isikhathi sokungasebenzi siphane ngokwe-25%. Lokhu isikhumba sakabhozini sokubhula esikhundleni sakhona njengokuningi kakhulu kumsebenzi wokwenza izikhumba zokulingana ngokuphelele.

Isikhumba Sakabhozini Sokubhula Esikhundleni Sivumela Ukuthi Izinqubo ZaseNkanyezi Zibe Nokulingana Ngokuphelele e-USA

Umsebenzisi wemithambo yaseNingizimu eya kusuka e-USA wadinga ukubhala amaphakathi emithambo yomthambo wokugcina we-titanium ngekhanda lokubhala elide ngokulingana nezidingo zokubhala kwe-20:1. Amathuba okukhulu kanye nokuhle kokwakhiwa kwesifunda kuyisidingo esikhulu. Siyabhisela imishini yokubhala kwezikhanda ezilide nesikhanda sokubhala esihlukanisa umphumela wokubhala futhi sibhala ngokulungiselela, sifika ekuphakameni kwe-IT7 futhi isiphetho sika-Ra0.4μm ngaphandle kokubhala kabusha. Umsebenzisi wadonsa isikhathi sokusebenzisa imishini ngama-45% futhi wazivula ukusebenzisa kabusha, wabona ukuthi kufanele abeke izinkampani zokubhala ngama-$150,000 ngonyaka. Le mishini yokubhala kwezikhanda ezilide yasiza kuye ukuthola izigaba ezintsha, ekubonisa ubukhulu bethu kumasevisi okugcina amathuba okwesifundazwe.

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Imishini yokuqondisa emanzini amaningi yizinyathelo ezinzima kubhekwa kwezinto ezingaphansi kwezinye ngokwesibonelo, apho ukusebenzisa imishini yezinye ayisekho. Taizhou Chuang Yuan Machine Tool Co., Ltd., eyadlulile ngo-2003, yasendula njengomphathi wemishini yezinye zokuphepha, ishisha kuma-20 izwe. Imishini yethu yokuphepha emanzini amaningi yasebenza ngokuthembekile kwezindawo eziningi njengezindawo zokushisa nezindawo zokuhamba, izindawo zokufaka izinkampani, nezindawo zokwenza izithuthi. Umsebenzi wokwenza ubegins ngokuphepha kwe-R&D, okusebenzisa i-CAD/CAM esihle kakhulu nezindlela zokuchaza i-finite element ukuze kubhekwe ukuphepha kwezinhlobo zokuphepha nokuphepha kwezinhlobo zokuphepha. Yonke imishini yasebenza ngokuphepha kwezincwadi zokuphepha zokuphepha kanye nezincwadi zokuphepha zokuphepha, ukuze kubhekwe ukuphepha kwezinhlobo zokuphepha. Imishini yethu yezinkampani yokuqondisa emanzini amaningi yasebenza ngokuphepha kwezincwadi zokuphepha, izinkampani zokuphepha zokuphepha, nezinkampani zokuphepha zokuphepha, ukuze kubhekwe ukuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha. Ziyasebenza ngokuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha, ukuze kubhekwe ukuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha. Kwezindawo zokushisa nezindawo zokuhamba, imishini yethu yasebenza ngokuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha, ukuze kubhekwe ukuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha. Kwezindawo zokufaka izinkampani, iyasebenza ngokuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha, ukuze kubhekwe ukuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha. Abakholwa bokuhamba baphepha imishini yethu yokuqondisa emanzini amaningi kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha, apho ukuphepha kuyisibonelo. Umuntu ovela e-Europe wabona ukuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha emishini yethu. Ukuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha kuyisibonelo sokuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha. Ukuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha kuyisibonelo sokuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha. Ngokukhetha imishini yethu yokuqondisa emanzini amaningi, uyakhipha umthandazo wokuphepha kwezinhlobo zokuphepha kanye nezinhlobo zokuphepha.

Imibuzo Evame Ukubuzwa

Ukulingana okukhulu phakathi kwezidingo zokubhala kwezikhanda ezilide kwe-mishini yakho yokubhala kwezikhanda ezilide kuyini?

Imishini yakho yokubhala kwezikhanda ezilide iyakwazi ukufika ekulinganeni lokubhala kwezikhanda ezilide ku-100:1, ngokulingana nomthambo futhi ngokulingana nokusebenzisa izikhanda. Isibonelo, ikhanda elilungile kwe-20mm liyakwazi ukubhalwa ku-2000mm. Lokhu kukhulu kakhulu kumashini okugcina amandla kanye namaphakathi okugcina amandla.
Yebo, imishini yethu iyasebenza ngemishini yokuqondisa eminingi kanye nezinhlangano zokuhlanza ezinkulu ukuze zisebenze kahle kumazinto amaningi. Sisebenzisa izinkampani zokusebenza kanye nezinhlobo zokusebenza ukuze sifanele kuzo zonke iziphumo, njengoba kubonisiwe kumasevisi we-aviation.
Sisebenzisa izihlangothi zokusebenza ezingaphansi, izihlangothi zokuphatha ngokuphelele, kanye nezinhlangano zokusebenza zika-BTA noma zoka-gundrilling. Ukubhalwa kwezihlangothi ngendlela yokusebenza kanye nokulawula ngokuthintana kuyafuna ukuthi izihlangothi ziyahlala zingaphansi kune-0.05mm/m kanye nokufana kwesikhumba kwe-Ra0.4μm.
Sisebenzisa i-CNC ezilungile kakhulu njenge-Siemens noma i-Fanuc, esinazo izindlela zokubhala ezinconywa kakhulu kanye nokubona ngokushesha. Kukhona ukwakhiwa ngokulinganisa ukuthi kufanele kuzo zonke izidingo zakho.
Sibonisa isivumelwano esisheshayo esinako konke kusukela kusakha, ukufunda, izinyanga zokuguqula, kanye nokusiza ngokwemfundo. Inhlangano yethu yeziservisi ezizweni zonke iyafuna ukuthi sibone ngokushesha kanye nokuthintana okuncane.

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Ubufakazi Bamakhasimende

John Smith, Umphathi Wokusebenza, I-USA
Ukunemba Okungavamile Nokwethenjelwa

"Ngokuhlanganisa isikhombisi sokubhorela eside sikaTaizhou Chuang Yuan kwezinhlangano zethu zokwenziwa kwezilayili zokuphatha amandla, sizibonile ukuthi isikhathi sokugcina sisekwe ngama-40% futhi ukuthwabha kwesikhombisi sisekwe ngama-50%. Ukuphepha nokuzimisela kwezikhombisi kusiza kakhulu ekuvumelweni kwethu. Isithakazeli sakho sivame ukuphendula ngokusheshayo."

Maria Garcia, Umphathi Wokusebenza, Isipheni
Isikhombisi Esishintsha Umsebenzi Wezokwenziwa Kwezinkampani Zokuphatha Amadoda Ehlane

"Isikhombisi sokubhorela eside sikaTaizhou Chuang Yuan siphikise izidingo zethu. Siqukethe ukuthola ukuphepha kwe-IT7 kwezincwadi zetitanium, okusiza ekuphulaweni kwemiphumela ngama-90%. Ukufundisa nokusebenza emuva kokuthenga kuyisifundo esihle kakhulu. Siyathandaza kakhulu."

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ukuhlatywa kwesitshati umgca wombhalo wesikhole eside ukugqogqa amaphoyinti umshini Wokubhoboza Imbobo Ejulile imishini yokubhala amaphuzu amaningi umshini wokumba isibhamu esijulile
Isikhombisi Sokuphatha Ngokwezinye I-CNC Yokuphepha Kwesikhombisi Sokubhorela Eside

Isikhombisi Sokuphatha Ngokwezinye I-CNC Yokuphepha Kwesikhombisi Sokubhorela Eside

Imishini yethu yokubhala izikhumba eside isebenzisa imithambo ye-CNC ephambili okuyizokuvimbela ukuthi kubhekwe ngokuphelele ukusuka kumkhawulo, ukufaka, nokugcina. Lokhu kubika ukuthi kubhekwe ngokuphelele kwe-IT7-IT9 futhi ukuchaza kwesikhumba kufika ku-Ra0.4μm, kubhekwa ngokuphelele kwezindlela zokusebenza zezindustria. Isibonelo sokubhekwa esihle sikunciphisa isikhathi sokufunda abasebenzi ngamashumi ayisihlanu (50%) futhi sivumela ukubhekwa ngokushesha, kunciphisa amaphutha nezikhathi zokungasebenzi. Ngokusebenzisa izinkampani zokuzigcina izinto ngokuzenzakalelayo nezinkampani zokulandela izimboni, imishini yethu iyabhekisa ukubhala izikhumba, kunciphisa ubukhulu bokusebenza ngamashumi ayisikhombisa (25%) kulokho okwenziwa ngokwesandla. Kulesibonelo, umthengisi wathintela isikhathi sokuhlela ngamashumi ayisithathu (30%) futhi wabhekise ubukhulu bezikhumba, okubika ukuthi kunciphiswe ngamashumi ayisibili (20%) kwe-Overall Equipment Effectiveness (OEE).
Ukubeka kwezinhlobo ezinkulu zokubhala izikhumba eside

Ukubeka kwezinhlobo ezinkulu zokubhala izikhumba eside

Yakhiwe ngamaphutha amakhulu we-iron ephakeme nokubhala kwezindlela zokugcina ngokuphelele, izimboni zethu zokubhala emanzini zinakho ukuthi zibe nezimali zokuthintana nangokuthintana kwezimali. Lokhu kunciphisa ukuthintana nokuthintana kahle, kubeka isikhundla sokubhala sibe yisikhundla esihle kusukela ku-0.05mm/m nakwaqo kuzo zonke izindawo ezide kakhulu kunezinhlobo zezinkulungwane. Izimboni zihlawulwe ukusebenza ngokuphambuka kwezinsuku, kanye nezindawo eziphambuka kakhulu, nesiphandla sespindle esingaphezu kwe-45kW nesikhephe sakhe sokuloadiwa esingaphezu kwe-10 tons. Umsebenzisi wase-Europe wabhabha ukuthi ubukhulu bekho bokusebenza kwemithambo kwenziwe ngokuphakama kwe-35% futhi ukuthabatha kwemithambo kwenziwe ngokuphakama kwe-40% emva kokuguqula kuzimboni zethu. Ukubhala okuphambuka kakhulu kwezimboni kunciphisa futhi izindleko zokuhlela ngokuphakama kwe-20% ngonyaka.
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