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Ukubalwa Kwesobizo Lesixhobo Esidingilekini: Amagama Akudumelelo Nekusetyenziswa
Amasithuthi Amanani LesiDiameti Esikhohlokeni
Xa kuxoxa ngokugcina kwezinkawuntishe eziphambene, ubungo bokugcina ne-diameter (DDR) bubaluleke kakhulu ekuluhlanganiseni. Abanye abantu bathi yini okungenani ku-5:1 ngokugcina kwezinkawuntishe eziphambene, ngakho-ke kukhona amacaso athile ayithutha ku-100:1 noma ngaphezulu. Ukusebenzisa le ndawo ephambene ne-DDR ibulela izinkinga eziningi kubasebenzisi abafuna izicathami ezikhethekile nezindlela ezithile ngokuphambene nje ukuthola imiphumela emininingi ngenkathi ayasebenzisa inkosi noma izinto. Izigama esemthethweni sicaphuna abasebenzisi ukuthola indlela yokugcina okufanele yaboqaphela ukuthi yini ayidinga ngokwabo ngemisebenzi yabo. Ukulandela le miyalo ibangela ubuntungo obukhulu kakhulu kumaphakathi nokuthi pani imali ethathwa khona lapho kuyindlela yokwenza. Thatha isigaba samathuluzi amanje, isibonelo, manje amathuluzi athile angakhiwa amagqabi aphakeme kakhulu amathupha okungenani ku-100 times endaweni yazo nge-diameter, okungukwenzeka nje ngenkathi ethile edlule futhi ibonisa ukuthi le nto yiphi indawo ethuthukile kakhulu ngokwemifanekiso yezokwenza.
Amanca Wamakhono Okudinga Ukusebenzisa Izindlela Zokubonisa Amanhloko
Ukulwa kwezinkawuntisikhwe kwenza indima ebalulekile ekuhlaleni kwezimali ezinhloko kanye nezinye iz industri ezingaphandle kwezinye iz industri zokudla, ukulwa kwezinkawuntisikhwe kwenza indima ebalulekile ekuhlaleni kwezimali ezinhloko kanye nezinye iz industri ezingaphandle kwezinye iz industri zokudla, ukulwa kwezinkawuntisikhwe kwenza indima ebalulekile ekuhlaleni kwezimali ezinhloko kanye nezinye iz industri ezingaphandle kwezinye iz industri zokudla. Lezi zinhloko zihlala zisebenzisa izincazelo eziqondile kanye nezinkawuntisikhwe zokulwa zokudla ezingcono kudinga ukulwa ngokugcwele. Kumaqo ababhulukeli, ukwenza amakhole amaningi akhona kuyindlela ebalulekile xa kwenziwa amaphutha amadlula okudla kudinga ukulwa ngokugcwele. Kanti amakhwekhwe ababhulukeli bafuna ukuthi bakhona ukulwa ngokugcwele kwenziwa amakhole amaningi akhona kudinga ukulwa ngokugcwele. Imibiko yes industri iyasalela sithi sizobona ukuphutha kwezidingo kwezalela lezi zindlela zokulwa ngokugcwele ezinhloko ngokuhamba kweminyaka embuso. Ababhulukeli bahlala balethu ukuthi bethule amaphutha amadlula okudla kudinga ukulwa ngokugcwele kwenziwa amakhole amaningi akhona kudinga ukulwa ngokugcwele.
Amathuluzi Amahluke Ama-Deep Hole Machining
I-Spade Drills: Ukukhangelana kweSpeed kunye nePrecision
Izidrili zokubhola zindlela zokubhola ngokuphelelwa kwezintambo nezinkimbinkimbi kubhole ezinde, ngakumbi xa kusebenzwa nezintambo ezimfushane njenge-aluminum noma brass. Lezi zicathu zisebenza ngokuhle kakhulu ngoba zikhipha izinto ngokuphephelelwanga, hhayi-ke ukukhetha i-spade drill esemthethweni akuyona into yokucaphuna. Abasebenzisa kufanele bacabange ngeliphi uhlobo lwesixa esisebenzwa ngawo nezinga labubhole kufanele libhutshane kabefore ukwenza ukukhetho. Okungathulwa lapho kudriliwa lezi zidrili ngokushesha kangaka, oku kuthintela ubunzima bawo. Ngakho-ke abasebenzisa amachini abalulekile bakhuluma ngokuningi lapho basebenzisa ukuze bakhumbule ukuthi yonke into engeziwe ithinte amadoda kakhulu.
Izindlela Zokulula: Ukungena Kwemfuyo Wesithathu vs. I-Carbide Yokuvala Amacoolant
Xa kuxa ngokugcina amaphoyintsi, amaphoyintsi we-twist ayagqamisa ngokuba ngabantu abasebenzayo, nokho ubunzima bokudizayni kwazo akuyiyo kuphela indlela ayasebenzayo. Udizayni lwe-flute lwe-parabolic lusiza ukusula amaqhumpha phambi kwekhiye yasebenzi, oku kuthintela ukuba kube yinkawula futhi kungase kuthinte iphoyintsi. Amaphoyintsi asetshenziswayo ngokunikeza amagogo afika kuzo aqinisekisa futhi ukulwa kwezindleko ngokusebenza. Izindlela ezingithutha ukuthi ukuhlanjela iphoyintsi eliyane nezindleko eziphezulu kungase kuthulela ukuphila kwezinsiza ngama-30% ngaphezulu kuka ezinye izinsiza eziphambene, oku kuthinta ukuthola imali etholakala ngokudala. Abakhubekhaya abaningi bahlala bakhetha phakathi kwezinye izinsiza ezimbili ngokuba yini amagugu abasebenzisayo, izidingo zokusebenza, futhi ukuthi izindlela zabo zokusebenza zingasebenzisa yeyiphi kwezi zinsiza ngaphandle kokwenza izilungiselelo eziphezulu.
Ama-Gundrills: Ukugcina Izinkcazo Ezi-100:1
Izindlela zokugcina izindle zokwenza amagqabi kahle kuzindle zokugcina aphakathi kwezindle kumele kungaphumelela kakhulu ngokusho kwezindle ngokungxakama kwezindle 100 ku-1 noma ngaphezulu. Indlela lezindlela zokugcina zenziwa kuvumela abasebenzisi ukugcina amagqabi ngokuphezulu kahle ngakho ke baya sebenziswa ngokubangelwa kakhulu kuzinhlangano zokwenza izinhlobo zokulwa nezinhlobo zokubhola izindle. Okukhombisa kakhulu i-Gundrills ngokuba yini yabo ukusebenza ngokuhle noma xa kusebenzela ngumateriali ophakeme ngokungayilanga kakhulu noma ukuphezulu. Kumaqo abasebenzisa amathiselwe okulawulwa okuphezulu nokufanelela okuphakeme, lokhu kuvumela ukwenza izinto ephakeme ngokuphezulu noma kumele kuhlale kakhulu. Abakhubekile bathi kunezinto ezinguqulwa kakhulu kuzindlela zokusebenza nokubola ngokusebenzisa itekitholo ye-Gundrill kuzindle zokugcina amagqabi.
Izinkinga Zamatiriale eDeep Hole Machining
I-Aluminium: Izinkinga Ze-chip Evacuation
Ukuhlinzela amaluminiyamu kubulela iqondo elikhulu labasebenzisi ngoba le metal iba nechip isi dlakisa okhulu. Le chip ayenza amaphulelo amaningi kusikhathi sokusebenza. Oku kuthwalwa kwezinkawo kusebenzwa khona, kuthwale ukungcono komkhawulo fakela nokweywa kwezinkawo zokukhupha ngokushesha. Ukususa le chip ngokuhambelana kubaluleke kakhulu emhlabeni wokwabiwa. Abanye amakhampisi bafumene isinqumo ngokushintshisa indlela abasebenzisa ngayo ukususa chip. Izinhlelo zokukhupha ezinhle kusebenza kahle lapha, njengoba futhi ukushintshisa izindleko zokulayisha ukuze zilandane noma iyiphi indawo. Izinkawo zokukhupha eziphakathi kwehelix eziningi zisebenza ngendlela enhle, ngakumbi xa zihlanganiswa nezifolo ezingelukile. Le kombisa isisho esikhulu kakhulu esekela ukuthi chip kubantshiswa kanjani kusikhathi sokuhlinzela amaluminiyamu.
Izinkomo ezingcinane: Amasolosheni yeHastelloy/Inconel
Izinzwa ezijikelezayo njenge-Hastelloy ne-Inconel sele ikhuthaza ngokuba yizinkwekwe kakhulu futhi zilinde isicorode futhi isikheke esikhulu. Kanti, ukusebenzisa lezi ziloyi ezikhulu kuthuthukisa izinkinga ezinhle ngokusebenzisa imachini. Ukuthola imiphumela emele kudinga imethods esiyaxelweyo yokusebenzisa imachini, futhi ukukhetha izicathami ezifanele kuyindlela ebonisa ukuphumelela kakhulu futhi kuthuthukisa isikhathi okudingeka isicathami lisalela kabusho. Izicathami ezisembenziwe kanye nezicuku ezingathibela isikheke futhi zingathibela ukugaywa kuholela kakhulu ekusebenzeni futhi kuthuthukisa isikhathi esicathami silisalela. Ngokwemibuzo emiselwe kuleli qoqo, ukusebenzisa lezi zicathami ezisembenziwe kungaholela ekuthuthukiseni ukusebenza kwe-machining ngokusebenzisa lezi ziloyi ezingcono ngama-40%. Kumaqoqo aphathwayo ngokuphelele kulezi zinzwa ezifisayo, ukuthuthukisa izicathami ezintsha kungase kube yimfundo kodwa kungenxa yokuthi yimfuneko ukulinda kakhulu kwezimala zokwenza izinto ngalesi sikhathi.
Amaloyi Amahhovu: Umanyelo Lwesicatshulwa Se-PCD
Kunesekthela yemoto, izindlela zokwenza nezilikonu eziningi zazibe yisimo esijwayelekile ngoba zikhuphela ngempumelelo ngokuphela kwezinsuku. Kungakhona, kukhona into engalandelwa. I-Silicon iyashintsha kakhulu amadivayisi athintayo, ngakho ke amakhampisi angena ngezindlela eziqinileyo zokuthola izinhlobo zokuthintayo ezipolikristalini zezidiamanti ukuze amaphethini avulekile ayikhanyiswe ngokukhawuleza. Lezi zinhlobo zokuthintayo zokuthintayo zokuthintayo ziyasebenza ngempumelelo kakhulu futhi zivumela abasebenzisi ukuthintayo ukusebenza ngokushesha noma ngokulula. Uma amakhampisi ethola ukwazi kahle kwezidingo zokusebenza kwezilikonu eziningi zesi-silikonu, bezothola ukuthuthukwa kakhulu kwezinkinga zokuphepha futhi zikhuphela ngempumelelo ngokude. Ukuguqula ku-PCD akuyona kuphela ukuthuthukwa okukhanyangweni. Kube yinto efunekayo yamakhampisi angapikelela, iyabangela ukuthuthukwa kwezimali futhi kuyakhipha izindleko zokulala nokubuyisa phantsi izinhlobo zokuthintayo ezikhayikile.
Ukusetshenziswa Kwamagama Okusetyenziswa Kwezi Zinzekelo
Inyala Yokuqhuma: 250 PSI vs 1,000 PSI Iisistimu
Ukuthiwa kakhulu ukuthi ubungo lwamafutha olunge ngokwezifiso kubaluleke kakhulu ukuthi ukusebenza ngokugcwele kwezindlela kusebenze ngokulungileyo. Zikhona lezi zinhlelo eziphumelela phakathi kwe-250 kanye ne-1,000 iphoyinti ngokwezifuso ezinhloko. Lapho izindawo ziyakhanya ubungo, zinhloko bezwa iziphumo eziyinkimbinkimbi ngokwehlukaniswa kwezinkomba kanye nokulula. Kepha kukhona futhi okunguqu. Izinsiza kudinga ukuthi zilinde ubungo ngapha ngokungakhipha noma ukungcola isebenze. Izindawo ezingekile ngale ndlela ziyazi ukuthi ukuthola indawo ehlukileyo yobungo lwamafutha lube yimali yokwenza ukusebenzela ngokugcwele. Lokhu kungenzeka ukuthi amafutha ala kusebenza ngokwehlukaniswa kwezinkomba kanye nezindle, lapho izinsiza zilinda okokuthi zingasebenzi ngokwezifiso ngenxa yobungo.
Amavambele oMashayensi: Uphawuli lweSpindle kunye neHydraulic Chucks
Ukuthola imiphumela eqondile ngokucubungula umgodi ojulile kuncike ezicini ezimbili eziyinhloko: ukuthi umshini usebenza kahle kangakanani nokuthi yiliphi uhlobo lwamandla okubamba avela kulezo zinqamuzana. Izinduku ezisezingeni eliphakeme zenza umshini ujikeleze ngokunembile, okubaluleke kakhulu lapho kusetshenziswa izibopho eziqinile kulezi zinhlobo zemisebenzi. Phakathi naleso sikhathi, ama-chuck e-hydraulic anikeza ukubamba okuqinile kakhulu kwezinto ezisetshenziswayo, anciphise ukuzamazama futhi agcine amathuluzi eqinile lapho kusikwa. Lapho abakhiqizi bethuthukisa lezi zingxenye, ngokuvamile babona izinkinga ezimbalwa ngemishini yabo ephuka noma edinga ukulungiswa njalo. Okuhlangenwe nakho okuhlangenwe nakho kubonisa ukuthi izinkampani ezichitha imali emishini esezingeni eliphakeme ngokuvamile zithola zikhiqiza izingxenye ezisezingeni eliphakeme ngokushesha kunangaphambili. Ezitolo ezifuna ukuhlala zinokuncintisana ezimakethe zemishini lapho ukucacisa kubalulekile khona, ukutshala imali ezintweni eziqinile kwenza umehluko phakathi kokuhlangabezana nezidingo ngokuqhubekayo nokulwa nezindleko zokulungisa kabusha.
Ukuxhumana Kwamandla Yezwi Lwesijula Esidingeni
EDM Machining Yezigomo Ezidingeni
I-EDM, okanye I-Electrical Discharge Machining, isithenje indlela ethulwa ngayo ukwenza imishini yamaphoyisa amakhulu okungase kwenziwa ngokudla ngokudla. Le ndlela isebenza kahle xa kusebenzwa imikhawulo ephawulwe kanjengo i-hardened steel noma i-exotic alloys lapho kwekanga ukwenza imishini ngendlela enqunyiwe. Sebenzisa isifakelo se-aerospace ngokuhlakile. Xa kwenziwa le maphoyisa amakhulu athintekayo noma amakhulu amancane wokulula, i-EDM iyasebenza futhi kuyahlola ukuthi kufakwe amathulwane okulula aqondile ngu-aviation authorities. Abakhubekile kakhulu manje anquma i-EDM kwezindlela zokugcina ngokugcina ukuze bakhulise indawo yabo. Iziphumo? Iindlela ezinkimbinkimbi zokwenza imaphoyisa amakhulu noma ukungase kuthathelane nokucacileyo, okuqinisekisa ukuthi abakhubeki bahlala banele emthethweni wokwenza imishini namuhla.
Amavambele othile le-Laser Cutting Machine
Izilaser ezingagcina ziyathola ukuthuthukiswa kakhulu kuzo ziningi izinkampani lapho ukubhola amagumbi futhi ukwenza izikhulumi ezingcono kakhulu zilungiselela kakhulu. Lezi zinhloso zisetha isikhathi xa kuvulelwa izinto ezintsha futhi kubangela ukuthi abasebenzisi inkampani bakhuleke amagugu amabi kakhulu. Sebenzisa isiswe se-automotive njenge-isibonelo. Abasebenzisi amakhari kahle kuvalela ukuthi qala ngokusebenzisa izilaser ezingagcina ukuze bafake amaphathi kwiqondo elishiyekile fisa kanti babuye bakhululeka ukwenza izikhulumi ezingcono emuva kanti. Le ndlela iyawopheza isikhathi ngokushesha ngaphandle koko kusebenzwa izindlela ezingadala. Noma kunjani, ngenxa yokuthi ikh competition iphezulu kakhulu kuzo zinye izinkampani, abasebenzisi kahle kuvalela ukuthi baphumele izilaser ngoku. Kuyakwaziwa ngokuhle xa kubheka noma sikhathi futhi ukuthola iziphumo ezinhle kakhulu ngenxa yokuthi isetha isikhathi esibi futhi kungenzeka ukuthi kuthole ukucinjelwa okuningi ngaphandle koko kusebenzwa izindlela ezingadala.
