Isivinini se-CNC se-EDM se-Spark Erosion | Ukuphakama kwe-±0.003mm nokufika kwamapharti ngemihla yomzuzu wabili

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Thola Isilinganiso Samahhala

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Imithombo Yemishini Yokuqondisa Cnc Edm Yokuqonda Ngokuphelele Ngokwama-ku-Taizhou Chuang Yuan

Imithombo Yemishini Yokuqondisa Cnc Edm Yokuqonda Ngokuphelele Ngokwama-ku-Taizhou Chuang Yuan

I-Taizhou Chuang Yuan Machine Tool Co., Ltd. iyasebenzisa imishini yokuqonda Cnc Edm emva kwe-2003, ibhambisa imishini yokugqonda eyinikeza ukulinganiswa kwe-±0.003 mm nokufinyeza kokugqonda okuhamba ngokuphelele kwe-0.4 µm Ra. Amashopi we-mold ne-die eGewemani, eVietnam neMeksiko ayisebenzisa imishini yethu kumaphakathi amahleliweyo asebenzisa i-steel esihlukileyo esikhulu kune-60 HRC, apho ukubhala akusebenzi. Indawo yokuqasha kwemoto eTurkish yakhula ukugqonda kwe-electrode ngokuphelele kwe-38% nokulungisa indawo yokuqasha ngokuphelele kwe-52% emva kokubuyisa imishini yokuqasha ezintathu. Imishini yokuqonda yethu iyaphepha ngokushesha kakhulu kwe-1 µs, ngakho-ke izikali zokulinganisa zokuphinda-phinda zika-glass ziyagcina ukulinganiswa kwe-X/Y/Z ngokuphelele kwe-0.002 mm. Inyinyana yomshini iyasebenza ngokuphelele kwe-72 amahora phambi kokuthunywa. Kusuka kuma-20 izwe, abantu besebenzisa izinkampani zethu ngokuzenzakalelayo kumaphakathi okuhambisa amafutha, amaphakathi okuhlanganisa, amaphakathi okuhlanganisa kwe-aerospace nezinkampani zokusebenza kwezinto zokusebenza kwezimpi. Izinkampani zethu ziqinisekisiwe ngu-CE, izinkampani zethu zine-HMI eNgisi/Isipheni/Rashiya, futhi kunezinkampani zokuthengisa izinto zokusebenza ngokushesha kwe-24 amahora ukuze sibophelele ukungasebenzi kwezinsuku zokuphela kwe-4.
Thola Isilinganiso

Usomiso Lwesicatshulwa

Indilovu yokuqondisa yaseKorea ibeka isikhathi sokuburna kwezinyango ngokuphakanyiswa ngama-41 percent

Indilovu yokuqondisa yaseKorea yavuselela izinyango zezingu-0.2 mm e-SKD61 ngokuphakanyiswa kwe-HRC ngama-52. Amasinki asezingeni azimele abe nezikhathi zokuburna ngama-6.5 amahora ngalokho ngokuphakanyiswa kwezinkambo zokudlula. Emva kokufaka indilovu yokuqondisa yaseChuang Yuan CNC EDM sokuburna ngokuphakanyiswa kwezinkambo ngama-0.5 µs nokuthenga okuzimele kwesikhathi, isikhathi sokuburna sibekwe emva kwezinhora zama-3.8, okuyi-41% yokuphakanyiswa, futhi isikhathi sokuburna sobukhona sibekwe emva kwezingu-0.6 µm Ra. Ukusebenzisa izinkambo zibekwe emva kwezingu-33%, okusiza ngama-USD 1,150 ngomnyaka. Indilovu manje iyathola amasiko ngamahora angama-48 futhi yavunywe amasiko amabili kusuka kwezizwe zase-Europe zezinto zokusebenza.

Umsebenzisi wokwakha amadilayi yaseGermany uyaphakanya ukulinganisa kwezinyango ku-0.02 mm

Umphathi wemithombo we-Dutch wabona ukungafanani kwe-0.08 mm kwezibhokisi zemithombo ezingama-1,200 kg. I-Chuang Yuan yadalela imishini ye-Cnc Edm Spark Erosion ene-travel ye-3,000 mm nokulawula kwemishini yemisipha yokuqhubeka ngokuzenzakalelayo. Ukuphatha kwakwakhiwa kwe-0.02 mm, ukungabi nayo kwahamba kusukela ku-7% ku-1.2%, futhi ubude bendawo bethembeka ngama-18%. Ikompani yavuma ukuthi kubhishwa i-EUR 86,000 ngonyaka futhi manje isebenza nezintandokazi zezindawo zezimoto ezintathu.

Isikhumba se-Mexico sibuyisa ukusebenza kusukela ku-24/7 ukwenza ukubuka kwe-mirror

Isikhumba se-Mexico sifuna ukubuka kwe-mirror kwezinkambo ze-A2 steel eziyaphakanyiswa kwezinto zezempilo. Imishini ye-Cnc Edm Spark Erosion yethu ene-circuit yokufinyelela kwezinkinga ziyaphakamisa ukubuka kwe-0.4 µm Ra nokuthintana kwe-0.005 mm. Izishilini zokusebenza ngomnyaka zazihlala zingasizi, zakhupha ukusebenzisa kwe-spindle kusukela ku-58% ku-84%, futhi ukufika ngexesha kwe-97%. Isikhumba siphindaphinda ukuthenga kwezinto zezimpilo ngamashumi amane ngeminyaka emibili. Isihloko sesithombe: Funda imishini ye-Cnc Edm Spark Erosion ephakamile kakhulu.

Imikhiqizo Ehlobene

Taizhou Chuang Yuan Machine Tool Co., Ltd. iyabuza yonke imishini ye-Cnc Edm Spark Erosion ngokusebenzisa isikhumba esikhulu sika-meehanite esisodwa, esisodwa ngeminyaka emibili (24) ukuze kususeke ukuzimela kanye nokubeka ubukhulu bakho bokuphatha kwe-geometric ngeminyaka engaphezu kwezintandathu. Emkhaya yokugcina, amashini asebenzisa i-laser interferometers ayagcina yonke imithambo ngokulinganisa 0.002 mm ngalolutho olunye lwesi-300 mm, ngakumbi amashini asebenzisa i-granite squares ayajonga ukuthi imithambo iyahlukana ngokuphelele phambi kokuvula umthelela. Umshini wokudlula umthwalo (pulse generator), owadlalwe ngaphandle kwesifundo, uyathumela umthwalo wokudlula (on-time) okufanele ngokujwayelekile kusuka ku-0.5 ku-3,200 µs, umthwalo wokuphuma (peak current) ku-120 A, futhi ukuthi kutholakala umthwalo wokudlula (adaptive arc detection) okuphima umthwalo ophambili ngemizuzu emibili (2 microseconds), ukulondoloza izihlathi ezincane kanye nezihlathi zokuphakama. Isikhombisa sokugcina isikhombisa (closed-loop servo) esinomlinganiso we-0.1 µm siyagcina ukuguqula kwe-gap nangalapho kuyasebenza ukugcina kwe-cavity ngokuthula. Emhlabeni wokuproducwa, ukuthambeka kwe-Z-axis kuyaphila kusuka ku-250 mm ku-600 mm, izitayibhile zokusebenza ziyakhuluma ku-2,000 kg, futhi ukuthembelwa kwe-C-axis kuyenza ukuthi kwenziwe ukuburna kwezinye izinyathelo ngaphandle kokubuyisela isikhombisa. Yonke imishini iyaphatha isizinda sokuburna esisodwa ngemizuzu e-72 emva kokuburna kwe-die steel esinomlinganiso we-60 HRC; idatha yokuzinda iyachazwa kanye iyatholakala ngokubhekiseka kwi-serial number. Ukuthumela kuma-20 izwe, kungahlanganisi i-Germany, i-Brazil, i-India, i-Vietnam, i-Turkey kanye ne-Mexico, kuyenziwa ngokusebenzisa amashini asebenzisa izilimi eziningi (multilingual HMIs), izicabiniti zokusebenza zokubhalwa ngokuphelele kwe-CE, kanye nezicabiniti zokuchaza ngaphandle (remote diagnostic modules) ozithumela amawave akhona kubantu basebenzi bethu. Ngokusebenzisa isikhombisa sokubhala isikhombisa (injection mold workflow), abasebenzi bayenziwa ukuthenga amamodeli we-3D electrode, bayakhetha i-copper-tungsten noma i-graphite, futhi isithuba sokuthembelwa (expert database) siyavumela ukuthi kwenziwe ukuthambeka kwe-orbital okunciphisa inombolo yamashini we-electrode ngokulinganisa 30%. Umthengisi we-mold wa-Europe wabuyisela imishini yayo eyisithathu yezindawo zokuphatha (legacy machines) ngamashini e-Chuang Yuan e-mabili, okwakha ukuthambeka kwe-capacity ngokulinganisa 45% ngakumbi ukunciphisa ukusebenzisa umthelela ngokulinganisa 22% ngalolutho olunye lwesi-cavity. Ubukhulu bethu obuneminyaka e-2003, izindlela zokusebenza ze-ISO 9001 kanye ne-warranty yeminyaka eyisishiyagalombili (12) ziyenza le-mishini ye-Cnc Edm Spark Erosion ibe yinkundla yokuqinisa iprofit yezinhlangano zokuphatha, zokubhala, zokuhamba kwe-aerospace kanye ne-medical emhlabeni wonke. Ngokuthumela amasiparti ngemizuzu e-24, amavidiyo okufunda kanye nokuthenga kwe-on-site, abakholwa bayafumana ukuthi i-OEE yabo ibe ngu-92% kanye nokubuyiselwa kwe-investment ngeminyaka emibili nesithathu (18 months).

Imibuzo Evame Ukubuzwa

Izimali ziphi azinakuphatha ngokuphelele imishini ye-Cnc Edm Spark Erosion?

Iyasebenza yonke imithi yokusebenza, kubanzi kwamaphakathi amathuluzi okukhula kusuka ku-68 HRC, amaphakathi amakhobane, amaphakathi ethiyaniamu, amaphakathi ethi kupha nezinye izinhlanganiselo zokuphatha. Amaphakathi angasebenzi ngokungafanele ayasuswa. Izinhlinganiselo zokusebenza ziyashicilela izimboni zokufaka, izimboni zokufaka, izihlangothi zezindawo zokuhamba kwezwe, nezinhlanganiselo zokusebenza kwezinsizakalo.
Umkhahla wokugcina okuphelele ukuqinisa umthelela wokuthiwa ku-0.5 µs, ukwenza i-Ra yoku-0.4 µm ngqo kumaphakathi okukhula. Abasebenzi bavula 60% yemisebenzi yokubhala ngokushesha, bunciphisa isikhathi sokuthola ngama-3 emasuku, baphatha ukuguqula kwezinhlobo okubhekene nokubhala ngokushesha.
Amamodeli amandla ayatholakala ngemasi-35; amastroke okugcinwa ayatholakala ngemasi-55. Sisiza ngokuthuthukisa ngokwesikhathi, amabooki esilungu, kanye nokuvuka kwe-engineer ekhaya uma kufuneka. Nge-2024, 96% yezinto zokufakwa ngaphandle kwezizwe zayagcina ngomkhathi owodwa.
Sihlala sikhanda izinkhulu zokusebenza eziphambili futhi sithumela ngemoto yasezulwini ngaphansi kweminyaka emibili. Ukuchaza okuphambili kwezinhlelo zokusebenza kufunda idatha yezinhlelo zokusebenza ngalunye lwesikhathi, kubhekisela amaqhinga angu-82% ngaphandle kokuhamba. Abasemthwakweni bafana nezizwe ezine ziyabika ukusiza kwezinhlelo zokusebenza.
Yebo. Ukudibuka kwezinhlelo zokusebenza kwezinhlelo zokusebenza, ukuguqula okuphambili kwezinhlelo zokusebenza kanye nokuvikela ukuphuma kwezinyama kuyavumela ukusebenza ngaphandle kokukhombisa ngeminyaka eyisiyane. Umsebenzi waseMeksiko wabeka ukusebenza kusuka ku-58% ukuze kube ku-84%, futhi umsebenzi waseKorea uyasebenza ngokuphambili kwezinhlelo zokusebenza ngeminyaka eyisikhombisa noma ngeminyaka eyisikhombisa ngokuphambili kwezinhlelo zokusebenza ngomuntu omunye ngamashini ayine.

Izihloko Ezihlobene

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Ukuzweleka kwezindaba zokusebenza ngokuflexibile ngokusebenzisa i-Modular Architecture. Izindawo zokusebenza zama zasezinsizini zibalulekile ukuthi zibe nezindlela eziningi zokuguqula, apho ukuthi ungathola isikhundla sokusebenza ngokukhawuleza kuyisibonelo sokusebenza kwesikhundla...
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Yini into yokuthola abantu bakhetha ngokushintisa izinkampani zezinto zokusebenza zemishini yokuqondisa kwe-EDM

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Izindlela zokuhlanganisa izindlela zokuthengiswa kwezinto ezihlukene zokuthatha amasimbi okwakhiwa ngokuphelele

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Ubufakazi Bamakhasimende

Kim Min-ho, Umphathi Wezinhlelo Zokusebenza, iSouth Korea
Ukuphepha Okwakubhekisa Izezinhlelo Zokusebenza Zethu

Inhlelo yaseChuang Yuan yeCNC EDM yekhankanyo yekhankanyo yasitshisa isikhathi sokuburna ngokuqondile ngu-41% futhi yasitshisa ukugcina kwezinhlelo zokusebenza ngu-33%. Ukuphepha kwakwakhiwa ku-0.6 µm Ra, kubhekisela ukuzisa ukuphatha kwezinhlelo zokusebenza. Manje siyathumela izinhlelo zokusebenza ngeminyaka eyisikhombisa futhi sizithola izinhlelo zokusebenza ezimbili zaseYurophu ngeminyaka eyisithupha.

Andreas Weber, Umphathi Wokuphatha Izithombe Zokufaka, Tjermani
Ukusiza Okuphambili Kwaye Ukuthinta Ukuthintana

Imishini yavumela ubukhulu bokugcina okulingana ne-0.02 mm kubhlokhi bezithombe zokufaka ezinamandla amabili ngamakhilogramu, kususa izibhakabhaka kusuka ku-7% ukuya ku-1.2%. Ukuchaza okwesikhathi sokugcina kwakwenza ukuthi isiphelo sokugcina sisebenzisa igeneletha ngaphansi kwesikhathi sesithathu amahora. Ukuthintana kwezinsuku zokuphatha kwakwenzeka ngokulingana ne-EUR 86,000. Siyathenga isikhombisa esinesibili ngo-2024 futhi siyamthembisa i-Chuang Yuan ngaphandle kokuzwa komlando.

Thola Isilinganiso Samahhala

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Ukuphatha Okwesikhathi Sokugcina Kwemishini Yokugcina Ngokusebenzisa Ispark Kuyenza Ukuthintana Kwe-Cnc Edm Spark Erosion Machine Kufika Ku-0.003 Mm

Ukuphatha Okwesikhathi Sokugcina Kwemishini Yokugcina Ngokusebenzisa Ispark Kuyenza Ukuthintana Kwe-Cnc Edm Spark Erosion Machine Kufika Ku-0.003 Mm

Ukuthi kusetyenziswa ukulungisa ukuphakama kwemithombo kuyifunda imiphumela yomgqambo ngamashumi amahlanu ngosekholeni, futhi kuhlela imikhumbuzo yomkhumbuzo phambi kokugqamazwa kwemithombo. Kusuka ku-SKD61 esihlukile ngokwesibonelo se-60 HRC, lokhu kuvikela izihlathi ezincinci ezinkulu kune-0.15 mm, nezindawo eziphakeme nge-radii ya-0.2 mm, kubeka umkhumbuzo ngaphakathi kwe-0.003 mm kuzo zonke izihlathi ezingu-500 ezilandelayo. Indawo yokuvela kwezinhlangano zaseKorea yasetyenzisa le ndlela yokulungisa ukuphakama kwemithombo ukuze kunciphise isikhathi sokugqamazwa kwezindawo eziphakeme ngamashumi amane nambili phezu kweyishumi, futhi ukunciphisa ukuphakama kwemithombo ngamashumi amathathu nambili phezu kweyishumi. Ngaphandle kwezinye izinhlangano zokulungisa ukuphakama kwemithombo ezisodwa, le sistimu ihlela ngokuzenzakalelayo ukuthi kungakhathalisiwe ukuthi kubekwe izinto ezingafanele kusuka kwezindawo eziphakeme ekufundiseni, kunciphisa ukuthi kubekwe izinto ezingafanele ngamashumi amahlanu nambili phezu kweyishumi, futhi kunciphisa ukuthi kufundiswe ngokushesha ngamashumi amabili nambili phezu kweyishumi. Kubantu abasebenza emilayini yezempilo nasezwe lomphakathi, lokhu kuthiwa ukuthi kubekiwe izinto eziphakeme ngokuphindeleka ngaphandle kokusebenzisa i-EDM yezinye izinhlangano noma ukuchitha ngokushesha. I-algorithm iyagcina izimiso zezimpilo ezingu-200 zokusebenza kwe-copper-tungsten, graphite, nokwe-copper, ngakho-ke abasebenzi abangaphambili bafika emsebenzini wabo ngokuphelele ngeminyaka emibili.
ukuburn-in kwezinsuku ezisikhombisa futhi ukuthi iziparti zihambelwe ngeminyaka emabili nambili kuzoba yinkimbinkimbi yokusebenza yazo zonke izimboni zocingo lwe-CNC EDM spark erosion

ukuburn-in kwezinsuku ezisikhombisa futhi ukuthi iziparti zihambelwe ngeminyaka emabili nambili kuzoba yinkimbinkimbi yokusebenza yazo zonke izimboni zocingo lwe-CNC EDM spark erosion

Yonke yezinye i-Cnc Edm Spark Erosion Machine ibhala isikhathi esisodwa ngamahora angu-72 kusuka ematshini e-die engu-60 HRC kabefore ukuthunywa, nokuthi izidata zemithambo ziyagcinwa ngokubhalwa ngokugcina inombolo yekhipha. Lokhu kubonisa amaphuzu angu-99.2% okwakhiwa kahle ngaphandle kwesikole, futhi abathengi bafumana imishini eyasebenza ngosuku lokuqala. Ngonyaka ka-2024, ubude bakho bokufa kwezindawo kusukela ekupheleni kwesinye isihlanu yamabili ngu-1.8%. Uma ikomponenti inechaza ukubuyiselwa, isikhathi sokuqala sokuthunywa ngokushaya kwezinsizakalo ne-moduli yokudlika ngokuvamile kuzokuvula amaphuzu angu-82% ngaphandle kokufika kwenkundla, futhi kunciphisa isikhathi sokungasebenzi kumbili ngamahora angu-4. Umthengi wemithambo waseJalimani wabona ukungasebenzi kwegenerator, okwakudliwa ngokuvamile futhi kwalungiswa ngamahora angu-3, futhi kunciphiswe ukungasebenzi kweziklasi zokuphatha. Abathengi basezwe zine ezine zibalulekile kuzokufika kwenkundla ngamahora angu-48, futhi izibhalo zaseNgingisi, se-Spanish, ne-Russian zisiza abasebenzi kuzo zonke izizwe. Ngenxa yewarranty yamashumi amabili, ubude bakho bokusebenza kwe-OEE okuphakanyisiwe ngu-92%, futhi ukubuyela umlando kuzoba ngamashumi amabili nesihlanu.
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