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Ukufundzisa Ukusebenza Kwesithuthi Lesigasi
Ama-Regulator YokuHlanganiswa Elektroniki Eziqondileyo Lwesigasi
Izimodi zokugqoka elexa yilungelo lelidinga kakhulu xa kufanele kutholwe ukulawulwa okuprecise kungcola, okuqukethe ishesho elikhulu ngokuphelele kwegas futhi kwenze amandla okugqoka ngokuvamile. Iziyimodi eziqina izindleke kakhulu ngenkathi ziyindleke ukugcina izilinganiso zokugqwenga ngokuphelele ngenkathi yisikhathi. Lapha izimodi zokugqoka ezilungelo ziyindleke kakhulu ngokuthi ziyakwenza izilungiselelo ngokuzenzekela ngenkathi kuzochithwa. Lezi zilungiselelo ezinezifiso zokwehluleka okwenziwa ngabantu bokwenza izilungiselelo ngokwabo futhi ziyakwazi ukuthola ukungcola okuphelele okudingekayo ngokugqoka okwenziwa. Sebenzisa umsebenzi ka-Regula njengombagiso. Itheknoloji yabo isetshenziswe kuhlelwa njengokwezimodi zokugqoka elexa yase-ABICOR BINZEL, ibonisa ukuthi lezi zinhlelo ziphephile kangakanani kunalezi ezindibeneyo.
Abaregolathi besikolo segede zinhlanganisa inkosi ngoba azikwazi ukulawulwa kahle kwezinkinga, futhi abaregolathi be-electronic welding bakusa amagatsha wokusebenza. Kunezindiza ezithiwa zethu amagatsha kwezimali ngama-30% ekusebenzweni kwamagasi lapho kuthunyelwa, hhoname iziphumo zihlukahluka ngokwesemo owenzeke. Okwethu amagatsha wokudla futhi, kodwa amagatsha wokugcina kude kakhulu lapho kuhlaziywa kahle, okungaba ngamanje amagatsha kushaywa futhi kunciphise ukusebenza kwezinkululeko. Okuthakazelwa kakhulu noma yini le mikhiqizo ye-electronic ibe yindlela yokuhlalela kahle kwebokwe lapho kusebenzwa. Lapho inkosi iphume kahle, amagwebu aphume kahle ngenxa yonke. Kumaqoza abangayo, ukuthunyelwa kuhle kakhulu ngokomali futhi kuhle kakhulu kwezici. Izindiza ezayithunyela zethu ukuthuthukwa kuzo zonke izinhawu zokusebenza.
Ukubhala Kwesikhashana Sokuziphumula Ukungena
Izinhlelo zokugcina ubuchwepheshe kuzindlela zokugcina ukunquma izindlela zokusebenza futhi ukwehlisa izinto ezikhululwe. Noma kunjalo le systems esebenza, abasebenzisa amagcina ukuqonda izinkinga ezifana nokulula noma ukusebenza okungathulukisiwe ngokucacile futhi kungase kuthathwe isikhathi sokuqala ukuthi kungase kube yinkinga enkulu. Ukuhlungwa kwezinkinga ngokushesha kunciphisa imali ngokweqile futhi kungabi ngeke ikhiye leli qiniso. Uma izinkampani zilayisha le ndlela, zingagcina amaphutha kuzinto ezifana nezindlela zokukhipha noma ukugcinwa phansi futhi kungase kuthathwe isikhathi sokuqala ukuthi kungase kube yinkinga enkulu. Lokhu kunciphisa ukusebenza okungathulukisiwe kakhulu, okwenzeka ngokuzenzekela ukuthuthukwa kokuqala kwezifisini zokudlala.
Umaqo wonke ukuthi abasebenzisa imikhawulo yokugcina ngemizuzwana yazo zokusebenza futhi babona iziphumo eziyinhloko. Thola lokho kubantu abanye abasebenzisa le teknoloji futhi babukele ukunciphisa isebenta lelithiya nasekuthuthukeni komphumelelo. Iziphumo zokulandela lokhu kanciphisa izindleko zokusebenta futhi izindleko zokugcina zazindleke. Abasebenzisi le teknoloji awukonyelwa kuphela izindleko zelithiya kodwa futhi izinkenke zokugcina zomhlaba zazindleke, lokhu kuthuthukisa ubungo bendawo ngekuthi kungahlonipiswanga imigomo yekhono noma izinsuku zokusebenza.
Ukushaywa Kwemibotshi Ngenqanawe
Ukugcina Ukumelwa KweNozilo
Kulungiswa kwe nozzle kuyindlela esenza ukuthi i-arc ikhulume ngokuvumelana xa usebenzisa imishini yokulungisa ngokwezombolo. Ukuhlala kwe nozzle ngaphakathi kwezindleke nokungena kwezinto ezingatholakali kusiza ukungena kweminye imiphatlaliso emva kokulungisa. Xa kune spatter eningi okanye izinto ezingatholakali ekuhlatheni, yindlela yonke into iyavumeleka. Ngokomlando we Journal of Welding Research, izindawo ezahlala zilungisa amanozzle ngokuvumelana nezinyathelo zokulungisa zikhula izikhathi zabo ezingenayo, okungenzeka ukuthi kube neproduktivithi ngokuvumelana nezindleke ezingaphansi. Kwalokho, ukukhetha izinto zokulungisa zibaluleke futhi - ukusebenzisa izinto ezinhlanhlayo kakhulu kuyenza ukuthi izinto zokusebenza zilale kakhulu, okungenzeka ukuthi kube nezikhathi ezingaphansi ezidinga kuzilungisa. Lezi zindlela ezinhle zokusebenza ziyabaluleka ngokukhulu ukuthi kube yimali yokulungisa isisekelo esiphathimandwa ngemva emva.
Ukusebenzisa Ukuphucumana Kwesikhaba Yokuvula Ukuze Usinde Downtime
Ukuthola ubude obunye be-kabeli esimweni sokusebenza kahle kwezinhlelo zokulayela ngokusezingeni kuyindlela enkulu yokuthi izinhlelo zisebenze kanjani kanye nokuphumelela kokuqala. Uma kabeli kungenaphawu okanye kungenkulu, kuzokwenza izinkinga eziningi njengeyokuqanisa okuphakeme fanye nokunyenyweza kwezinhlobo zokusebenza, okunye kuzokhula ukulayela okungathola fanye nezimvunywa zokusebenzisa. Izivivinyo ezisemqamweni zonke ezifazwana nezinhlelo zokudlala zonke zibonisa okuthi izindawo ezifaka ubude be-kabeli ngokucophelela zibona ukunciphisa okuncane kwezikhathi zokuphela kanye nokusebenza okushesha kanye nezinyanga. Indawo ephumelelayo ibonakala yekho xa ubude be-kabeli bafanayo nezidingo zokusebenza ngazo zokuthi kungenaphawu olunye. Kumaqo abasebenzisa izinhlelo ukuthi bafanele bakhuthaze ngokucophelela nezinhlelo zokwenza izisombululo zokufaka kabeli ngokwezidingo zabo ukuze bafumane ukunciphisa okuningi kwezikhathi zokulungisa fanye nokuphumelela okuningi kwezokudlala ngemva kwenyanga.
Ukuxhasa Ukusebenza KweGas Eliectronikhi
Lapho izinhlelo zokuphatha ingesi elekthroniki zixhunywe nezimakhina zokugcina robhoyithi, ubungako bokwenza ubukhona obude ngokuthi izinsekezo zihamba ngokushesha. Indlela lezo zinhlelo zisebenzisa ngazo kuhlanganisa ukulayisha kwe ingesi nokugcina okwamanje okwenza izindleko zibe lula futhi ukugcina kube lula. Ezinye izinkomba zokusebenzela kubonisa ukuthi abasebenzisi bakwazile ukuthola ukuthuthukiswa kwokwenza ngemuva kokufaka lezo zinhlelo elekthroniki, okubonisa yini amakhampeni amaningi athintela ukuguqula manje. Njengoba itekitheni iyathuthukisa, singathanda ukuthi kuzoze kube nezinhlelo zokuphatha ingesi eziningi ezingaphezulu ezokwenza ukugcina robhoyithi kube yimali. Izinhlelo zokusebenzisa le teknoloji kanye nezindleko ezingaphezulu zokulungisa ngezinsizakwana kusidlayo, oku kufanayo nokudingekayo yimali kakhulu ngalesi sikhathi - ukwenza okuningi noma kungabi ngekona.
Ukusebenzisa Izinqumo Zokuhlola Eziningi
Umthetho Wokuhlola Wesiqephu Sodwa
Ukucoca kwezinhlobo zokucoca kanye nezitekithi zokucoca (RMD) zilandelwe kakhulu ukuxilola izinkinga zokucoca ngaphandle kwezinkinga zokucoca ngokuvamile, ngakumbi xa kusebenzela kwezinhlobo zokucoca. Abasebenzisi ukucoca abathintela RMD bakhula ukuba bakhulu ngokuvuleka okunecala futhi baphumelela ukucoca okunembile. Indlela iyaphezulu ngokushesha ngoba akudingeki ukulondoloza izindleko eziphakeme zokucoca ngokucoca ngokushesha. Okukhomba kwe-RMD ngu indlela ethile yokucoca izinhlobo, okwenza ukuba kube lula ukucoca izinkinga eziphakeme zokucoca ngokuvamile njengokucoca kanye nezinkinga zokuxhumana.
Ukuhlola izinkomba ezifanayo kwezindiza njenge-De-Cal kube nokuthola imiphumela engqongqo xa zisebenzisa inqinikwano ye-RMD. Abasebenzi bokugcina bafumene ukuthi ukuphakama kwabo kungcono ngokuvamile futhi bakhona ukusebenza ngokushesha ngokuphelele ukuthi kube yekelwe kwezinye izinkomba ezahlukene. Okuthakazelwa ngokuthi le theknoloji iyasebenza kanjani kuzo izigaba ezithile njengoba nezimali nezindiza. Xa abasebenzi bavimba ukudinga ukuphakama ngemva kwemisebenzi, bavusa isikhathi nezimali, baletha izindiza ngempumelelo ngokusho ukuthi zingahlanjiswa nezindiza ezingenaso.
Ukuphusha kwiPhrosesi yeFlux-Cored Welding
Ukuqhuba kwe flux cored welding kusinika abasebenzisi izimpawu ezinhle ngokulinganisa nezindlela ezidala, ngokukodwa xa kufanele kwenzeke kahle kanye nokusebenzela amandla athile. Uma amakhishini aqhuba kulezi zindlela, izinkomba zabo zingena ngokushesha ngokuthathwa okuncane kakhulu kwezinye izindanda ezikhulu ezayindlela ngokwezindlela eziphambene. Ukuqhuba ngokwakhe kuyenda ngokushesha futhi, kubeka amandla ngokushesha kune wena. Kumaqhamini okwenza amandla amakhulu, lokhu kusho ukuthi kubeke izimpilo ngemva ngaphandle kokulahla kwezimo zokhokela.
Ukuba usebenzisa imininingwane yesombululo, amakhampeni aningi ayivume ukuthi kunezimali eziphakathi ngemuva kokuguqula kweqilela le flux cored. Xa kuguqulwa, kukhona amaphakathi amathathu okwenza awo kumaphakamisa kufanele aqondwe kakhulu. Okokuqala, ukuphakatha ngokungcolile kweqileli kuyindlela ebaluleke kakhulu. Amakhampeni aningi ayiyazi ukuthi kubaluleke kangakanani ukuthi abe ngemvume ngokuphakathi kwezinye izindlela ezingifelo phambi kokuthiwa ukuphatha kweqileli. Kukhona futhi ukuthi uhlelo lweqileli lusetyenziswe ngokungcolile kuba ukuba kusetshenziswa ngendlela engamangalisa kungase kuthathe inani lezimali ezifinyelela. Isiqephu esiphakathi yilokho, xa senziwa ngendlela engcono, i flux cored welding isetha imali kumasebenzelo futhi ithathe kakhulu kwezimali. Abakhampi aningi bafumana ukuthi bangase benqaba amagama amakhulu ngaphandle kokuthinta noma ngokuthintwa xa beqile ngokuphakathi kwezinye izindlela zeqileli ezifelo.
Iindlela Ezidingekileyo Zokuthatha Umlimi
Ukugcina Ngedaba Yob EDM Ngokuphephandwayo
Ukucutwa kwezimali zokuxuba (EDM), okungathiwa ngokuthi Electrical Discharge Machining, lwenza indima ebalulekile ekuvuselela amaphoyisa ukuze kugqwe ngokuncane. Le ndlela isebenza ngokuthi inquma izimali ezivimbelwe ngemoto emthwakelwe kwiindlela zokuxuba, kuthwakela amaphikiswana okunciphisa amagugu ngokuncane. Lokhu kwenza kube yimali yokwenza amaphoyisa amancane nezindlela ezifanele ukwengezwa ngazo okungase kwenziwa ngendlela enye. Okuthandwa ngempela ngale ndlela kukuthi kuncipha ukusebenzisa amagugu akapheliwa kuba akudingeki ukugcina noma ukulungisa ngemva kokucutwa. Xa amaphoyisa avuselelwa ngale ndlela, amagugu asebenzayo aqala kungenzeka kabanzi noma kube nezimo eziphansi kakhulu. Abakhubeki ababili baphumelela ukuthi abasebenzisa le ndlela kwiindawo zabo zokwenza izinto, baxelela ukuthi izinto zasebenza ngendlela elula kakhulu, futhi bakhwenze amaphoyisa amaningi. Abakhubeki abanye abaphakathi kakhulu kuma-EDM babhalile ukuthi amaphoyisa amancane akhuphuka kabili noma kube kuncishiswa isikhathi sokwenza izinto. Ngokwemibono yesayansi, ubuncane obekwengezwa ngokuthwala kwezimali zokuxuba kuthiwa ukuthi amagugu akhona kakhulu futhi amadoda amathathu amaningi, ngokwengezwa kwezinto ezingu- mikrometers. Le mikhawulo ebanzi yesayansi yayikhuthaza kakhulu ukuthi bathinte kanjani abasebenzisa le ndlela ukuvuselela nezinye izinto zokugqwa.
Umbuso Wokuthiwe Spool Ama-Welding
Ukufaka imicelo yokuzotheka kwezinhlelo zokuxhuma kwezinhlelo zokuxhuma kwenqo yokuqala kwezinyathelo kakhulu xa kufika ekwenzeni izinto ngokushesha futhi ngokulungileyo emibabeni yokudlala. Xa izinhlelo zokudlala zinezinhlelo zazo, zikhupha isikhathi sokufaka isikhathi ngokushesha ukuhlinzeka kahle kuzo zonke izikhathi. Yini okwenza lokhu kube lula? Ukuqala ngokuxhumana nezinhlelo zokuxhuma nezinhlelo zokusebenza okuthuthukisa ukudlala ngendlela engcono kunabo befanise. Sebenzisa umcindezelwano wokuxhuma, ngokwezibonelo - le ndawo abasebenzisa kakhulu ukuthi abasebenzisi bakwazi ukuthola okuthile okuqondile kahle futhi bakwazi ukulandelela konke okuqalile, lokhu kuthi kunezindleke ezimbalwa kanye nezinto ezikhuphakile. Izinombolo ziyafakwa futhi ikhasi. Abakhululekile emhlabeni wokudlala bafuna ukuthi isikhathi sokufaka sikhuphwe ngaphezulu kunguwo kanye nokuthi amabhizinisi akhishwe ngokushesha kangcono. Bheka amabhizinisi amathile nezindawo zokudlala lapho lokhu kusebenziwe. Abaningi bafuna ukuphindwa kwezindleko ngokuthi kakhale kuzo ukuthi kuzokhupha isikhathi esingekayo. Ukuba nezinhlelo zokuthuthukisa lezi zinhlelo akukho lutho lwekukhumbula kuphela. Izinhlelo zokudlala ezingenayo imicelo yokuzotheka zokuxhuma kwezinhlelo zokuxhuma zikhombisa ukuthi ziyahlala ngaphambilini kwezinhlelo ezingenayo ukuthuthukiswa emhlabeni wokudlala okuthuthukisa ngokushesha kusihlalo.
