EN
Amagcali Abasebenzi Kwesiphumo Sezindaba Zokugcina Ukubuyela KweContour
Ukubalisa Ukubuyela KweContour Ngesinye Sokuqinisekisa Amatala
Ukuhamba ngemgwebo kungenhla kusho ukuthi ukwehla amagugu ngemigwebo esikhundleni sezo lindlela zethu, okuqukethwe kakhulu xa kwenziwa amafomu athile emsukweni wokwenza izinto. Xa sibonisa lokhu ngokulinganisa nezindlela zokuhamba zokuthile, kuhappening kwehla kwehla ngemgwebo nguquke kakhulu. Igugu lifakwa kahle ukuze lilandelwe umgwebo ofakwe, okuvumela abasebenzisi ukudala izinto zazo nezinhlelo zakho kwezinye izinto. Khona manje, inqanawa yinto yahlukene noma ingaphansi kwezinye izindlela, futhi kuvumela ukudla okujwayele kwezinye izinto. Ngoba amashini angakhiwa ngokucophelela ngalezi zindlela, amanye amaphakheji aqaphelwa kakhulu kwehla ngemgwebo xa kudinga izinto nezinhlelo ezingcono noma ezithile.
Izinkinga Ezidingekayo NgeKubuyela Okusandlwana
Okwenza i-contour turning ibonakala ngokuthi kuhandlela konke okuphuzekayo nezindlela ezahlukene. Ukuxunyweza okujwayelekile kusebenza ngokweqile kwenza amachiza amagcisa. Kodwa i-contour turning inokuxazela amaphethini anezindlela ezahlukene nezindlela ezithintekayo okungakwazi ukwenziwa ngendlela yamadodana. Yezindustri zidinga amaphethini amakhukhomane, njengazo ezikwamakhina nezomkhonto, le ndlela yokuhamba kuyahlukanisa. Isibonelo esikhulu? Iyavuma ukuthi kungasebenzi ngokweqile emagciseni, kuvumela abasebenzisi ukwenza amaphethini angenoqobo ongenoqobo ayadinga. Abakhubekile bathola ukuthi bakhona amaphethini angcono lapho bayaqala ukusebenzisa i-contour turning.
Uhlobo Lwesikhephe SaseCNC Kwisihlobo
I-tech ye-CNC iqhaza kakhulu ukucacile koku kuhlelwa kwezindlela. Lezi zinhlayiya zihlayiselwe ngemikhiyamvi ye-compyuta ezimelela lapho izindlela kufanele ziye, zilungiselela amaphoyinti abantu bakwenzayo futhi zihlinzekile ukuthi izincazelo ziphume ngokufanayo ngenyaka. Kumaqo aphathwayo ukusebenza kwezimali okucacile, le ndlela yokusebenzisa i-tech iyahlulela konke lapho kuzama ukulawulwa kokuqinisekisiwa phakathi kwezinhlayiso zokulinganisa. Xa usebenza ngezinhlayiyano ze-CNC, even shapes ephakeme kwenziwa ngokucacile kakhulu. Abasebenzisi besindlela bangase benze ngokwemitha le mikhawulo le mikhawulo futhi bafinyele ukwenza izindlela eziphakeme ngokushesha kune bango bonke. Izindawo zokusebenza ezinike amandla ku-CNC ukusebenzisa izindlela akukho kuphela ukuthola iziphumo eziyinhle kodwa baziqinise ukuthi izinhlayiyano zawo ziphume kakhulu ngenyaka, nezincazelo ziphumelela ezimaleni eziphezulu ngokucacile.
Amasiko Amanzane Ngesikhathi Esidingekayo
Istrithi Ye-Toolpath Ye-Multi-Axis
Ukuhlola okungaphandle kwezinyathelo zokuhlola kuvumela amakhampeni ukwenza izinto eziphambene ngokuthi lo mbane ingakwazi ukuhlolwa ngalonge ngokuvamile. Izinhloso eziyi-3 axis ayisebenzi lapho kubukeka izinto eziphambene. Izinhloso eziyi-5 axis zokwamanje zivumela amaphutha ukufinyelela ngokuphambene nokufinyelela ezinye izicaba zokusebenza ngaphandle kokudinga ukuthi zilaywe kabusha. Lokhu kuyahlukisa kakhulu lapho kubukeka izinto ezijikeleze ngokujikeleza njengezindlela zokuhlola kwezinhlobo zokugcina noma izinhlobo zokuhlola zemoto lapho kuhlolwa kumele kube yisicathami esijikeleze. Lapho abasebenzisa inhlaka yokwenza okungaphandle kwezindawo ezintathu, bangakwenza izinto eziphambene ngokushesha nangokuhle. Inqubo yonke ibaluleka ngemva kokuthi ayikho into yokudinga ukuthi kwenzeke amanye amathikhi, lokhu kongeza amalungu kwezindleko zokusebenza.
Ukugcina Kwesikhwama Ngenqanawe Yobuso Lokufika
Xa kuhlanganiswa izindlela zokulayisha nezokusebenza ngaphandle kwe-EDM (Electrical Discharge Machining), abasebenzisa le teknoloji bafumana indlela ephakeme yokufinyelela kuzindlela ezifanele kakhulu nezinto ezinhle ezidingekayo kumathile okuphaphamile. Ukulayisha kwekontour kwenza umugqa wokusebenza okuyinto ebalulekileyo, noma kuthiwa i-EDM iyahlula amathile ngokuthintana isparka esikontrolwe phakathi kwezilayili. Le kombisa isebenza kakhulu kumaphakathi esebenza ngazo izindlela ezinhle nezidinga eliphezulu, chaza abasebenzisa amamoldi abadinga ukuthi ngamunye na milimitha ibe yini. Izicathu ezweni lezi zibonakala nezindlela ezinhle futhi nezindlela ezifinyelela kakhulu okungakwazi ukuvumelana nazo ngokusebenza ngendlela yokudla. Abakhubekayo abathola ukuthi babuyeke amathuba amaningi kwezokudla ngokudibanisa le teknoloji, akunakuthiwa amathuba atholakala ngaphambili.
- Ukusetshentela kwe-wire EDM kuhlanganisana nokuphucukelela kwezilondolozi kokuthola amandla okukhulu kunye nokuhlaba amandla.
- Ukufakwa kuhlanganisana umnotho wendawo yokuhlaba nokuhlaba kwezinto ezizenzakalelayo kwezinye ithetho ngokuyibonisa uphase lolu hlobo.
Ukubuyekeza ngokubanzi kwezicatshandlela Zamateryali
Ukufunda ukuphakama kwezindlela zokulungisa ukubuyela kwamateriali kuyindlela yokulungisa ukuguqulwa komgca ngokuphakama ekubeni kwenziwa izinto ngemikhawulo echanekile nezifiso eziyinkimbinkimbi. Ukubuyela kwamateriali kusebenza ngokuthi izindlela zokulungisa zikhansela ukubuyela kwamateriali emnye kakhulu emiphumeleni yazo ngemva kokulungiswa, lokho kungavitha imikhawulo emva kokulungiswa. Xa kusebenzwa nezindlela ezahlukene, abasebenzisi amathinki kufanele bazi ukuthi kuhlanganisa nekugcina ngendlela eyodwa. Ngakho ke izindawo zokulungisa zingathinta izindlela zokulungisa noma zingatshintsha izigaba nezinkathazo emva kokulungiswa. Lezi zilungiso ziyinkimbinkimbi ngokuphakama ukuthi izinto ezihleliwe zenzeke ngendlela ethiwe ngemoyeni lapho konke kufanele kuhlakane ngendlela echanekile. Noma kukunciphise ukulungiswa, amaphoyinti amancane angavitha imiphumo echanekile emva kwezindlela zokuxhumana lapho konke kufanele kuhlakane ngendlela echanekile.
- Izinsuku ezindodakalayo ziyahlukanisa ukubuka kumandla kwezinto kunye nokusetshenziswa kwezamodeli ezikhangelako ukubuya ukuthi zicatshulele amandla angaphambili.
- Ukusetshenziswa kwabantu abaningi kuhluke kusasa kungaba ngokukhulu, njengokusebenzela kwiinkqubo zeentloko nokanye nokusebenzela kwindawo yeeyomhlaba.
Izicatshulwa Zokubanzi kanye noKhetho LweZilungiselelo
Ama-steel esihlawini vs. Amadlala engakwaziyo
Ukukhetha izimateriali kuyindlela ekubeni kube yini na isebenza futhi kuyini na ukulungiswa kwezinye izinto ngokweqile. I-hardened steel iyindlela ithinta ngokukhulu kwezinye izinto ezingcono ukusebenza kahle kumaqo amaningi. Lapho kumele kube nezinye izinto ezingcono ukusebenza kahle kumaqo amaningi, i-hardened steel iyindlela ethinta ngokukhulu. Kodwa izimateriali ezingcono ukulungiswa kwezinye izinto ziyindlela ethinta ngokukhulu. Izimateriali zilindlela ethinta ngokukhulu futhi ziyindlela ethinta ngokukhulu kwezinye izinto ezingcono ukulungiswa kwezinye izinto. Abakhethi bezinga labo abaningi kumele kube nezinye izinto ezingcono ukusebenza kahle kumaqo amaningi. Uma kube yini na inkampana futhi kube yini na ukusebenza kahle kumaqo amaningi, i-hardened steel iyindlela ethinta ngokukhulu. Kodwa lapho abakhethi bamele ukuthi into engcono ukulungiswa kwezinye izinto iyindlela ethinta ngokukhulu futhi kumele kube nezinye izinto ezingcono ukulungiswa kwezinye izinto, izimateriali ezingcono ukulungiswa kwezinye izinto ziyindlela ethinta ngokukhulu futhi kumele kube nezinye izinto ezingcono ukulungiswa kwezinye izinto.
Izilungiselelo ze-CBN vs. ze-PCD
Lokhu kuyindlela yokuhlela izindlela, ukukhetha phakathi kwe-Cubic Boron Nitride (CBN) nezindleke zokugcina ezipolycrystalline (PCD) ziyindlela yokuthola iziphumo ezinhle. I-CBN zinemfahla engapheli kangako, ngakumbi xa usebenzisa amathimba aphelile kakhulu njengamadoti amanqanawe. Ngaleyo ndlela, izindawo zombuso ziyakhetha i-CBN yezimo ezidinga ukuba kube yimali kakhulu ngaphandle kokutshintsha izindleke. Ngokwesibindi, i-PCD zindleke ziguqula ngokushesha kakhulu, zithiwa ngemboni yembele yembele engeke yadinga ukugcina. Abakhethi beqaphela i-PCD kubantu abadinga ukulinganisa okuphezulu noma ukugcina okulwazi. Okunye okuthile kuyindlela izindawo zombuso ziyadinga ukwenza. Uma uthimba uthile kakhulu futhi ukungena kwezindleke kuyindlela, i-CBN iyakunqatama. Kepha ngokwesibindi, kubantu abadinga ukucinca ukulinganisa, i-PCD iyakunqatama ngaphandle kokuqala kwezindleke.
Iindlela zakusebenzisa amacoolant yezigebengu
Izindlela zokusebenzisa izililo kakhulu kuzo zokulungisa ukunyakaza kwezililo, okuqukethwe kakhulu ukuphila kwezixhobo nokuba izinto zizokuhlala njengoko kulinganiselwe. Xa kukhona ukulungisa ukunyakaza, ukuchanwa ngokwesikati kwezixhobo kuhlala kude kakhulu fanye nezinto zizohlala njengoko zilinganiselwe. Izililo ezahlukene kakhulu kuzo zokulungisa le nto. Isibonelo, kukho izililo efanayo nezimali ezithile kunazo zonke, futhi ukulungisa le nto kuthinta ukuba izinto zilahlekelwe emachiningini. Abasebenzisi amali abathintana nokuqoqa izililo noma yiziphi izinto ephathwayo bafuna iziphumo eziyinhle kakhulu kuzo zokulungisa isayizi. Ngakho ke, ukulungisa izililo ngezinto nezindlela eziyinhle kuzo kungase kuthinte ukuba izindawo zonke ziyakuhlala nezokusebenza ngokuthembekile futhi ziyakusebenza ngokuthembekile.
Ukubuyiselwa Kwezichaphu Zokusebenza Lomthunzi
Ukudibanisa Ukuvamuka Kwemibhali Engasinye
Ukwehlisa izivivinyo ezingathanda kakhulu kuyindlela yokuphila xa kusebenzwa nezinqawatha ezincane zemali. Lezi zinhlobo zezinto zingasebenza ngokuxhumeka xa kusebenzwa amashini, kwenza imiphumela neqoqa lezo zinto. Izindawo eziphumelela kule nto ngamaqembu amaningi aqondisa izindlela ezahlukene zokulandela ukuphila. Abanye abeka izivivinyo zokulandela, abanye boshintsha ukuhlelo kwamashini, futhi abaningi bathola indlela yokulandela kahle kakhulu i-ivorkipheke. Konke lezi zindlela zinesikhumba esikhulu sokuthuthukisa imiphumela. Xa ukusebenza kushembe kahle kusukela ekuphileni, kwenza isikhumba esikhulu sokuthola lezi zinto ezifanele nekuthula izindleko eziphakeme ezasebenzisa xa kuchithwa kakhulu noma kuthathwa kwezinqawatha ezisemaphini.
Ukugcina Amalayini Okubonakaleyo Kwisikhombisi Esishiyekile
Ukuqeqeshwa kwezimboni eziphathwe ngokuphelele kuzo zindawo ezikhanyakileyo kuzodinga ukucima nokuthobela. Inqubo yonke iyisembeni ngokuphelele kakhulu ekwazi ukuthi yiziphi izinhlelo zokucima ezifanele kuzo zonke izindawo futhi kudingeka ubeke inqo kakhulu phakathi kwenqubo yokuqeda ukuze akukhathalelwe amakhesha. Ukuhlelwa okuphapha ngemva kokuhlelwa kahle kuyakwenza uhlu olungileyo xa kufuna ukufikelela kumboni ophathelene ngokuphelele. Abasebenzisa izindlela kudinga ukwazi ukuthi yiziphi izigidi ezidingekayo fokweni ngalunye futhi zikhombise phakathi kwezindlela zokuhlelwa ngemva kwenqubo yokuqeda. Kwezinkampani ezisebenzisa izindlela, ukudala izindawo ezinhle kuyadinga ukuthi kudingekayo ukuthi isiqephu sibe nezimo eziphakeme kakhulu.
Ukufakwa kweElectrical Discharge Machining
Lokhuwa kuhlanganisa i-electrical discharge machining (EDM) ne-contour turning, amakhampeni aphumana ngemiphumo yemhla ngokwenza le miqakaba ngemiphumela futhi le ndawo ephakeme okwenza okungakwaziwa ngokwemethode ezinhle. Inqubo ye-EDM ngokwenzile yinkululeko kakhulu ngokuthi iyahlakisa amadivayisi ngokuhlelwa okuphakade, okuyindlela encane kakhulu kumaqondo ofuna ukulinganisa okuphakeme noma le miqakaba ephakeme. Kungani xa le ndawo zombili ziqhutywa? Ukuhlinzekwa kwezimali kakhulu futhi le amandla wokudizaynisa kwehlukahluka ngokuphakade. Abasebenzi bokubhola bethola ukuthi bakhona amanye amaqondo abhola ngokwehlukahluka kahle kudala. Abakhuluma futhi abasebenzi basebenzisa le ndawo esikhundleni kakhulu ngokuthi i-EDM ibhola amaqondo abhola ngokwehlukahluka kanye nezinhlelo eziyinkimbinkimbi kumaqondo amanye kanye nezinwele ezilandelene nezinwele zokubhola.
Amalayithi kwiMetal Art YokuSusa
Izihlobo Zokubhala kwiMetalwork YeSikuthombe
Imithwanciso yokuhamba ngokushesha kwezindlela ezinhlelweyo inemigomo encane xa kudalelwa lezinto ezinhlelweyo zokukhiqiza amadwele amahle athuthukisa kakhulu izinhlelo zokuvakashela. Okwenza lezi zindlela zibe yimala nguwo ukuthi zinikeza abakhethi amakhono amakhulu ukuthi akhiwe amaphawndisa amadli ngokwehlakanipho nezinhlelo eziqondileyo ezibonakala kahle futhi zisebenze kanye ngokwesiko. Bheka kahle emakhaya aphathwe ngokwamanje'ne uzokubona leli khilomitha yemali kusuka kuma facade ezibonakalayo kumaqungu amahle kuye kamaqakathi aphakathi lapho ukuxunyana kwezindleko ezijwayelekileyo nezokudla ngokwezimala kubonisa isicathami esayamali sokuvakashela. Futhi ngokulinganisa nokuthi abanye bathi, lezi zinto ezibonakalayo azisiyo kuphela ukubonakala. Zinsebenza kakhulu ekukhanyiseni ukubeka kwezimo kanye nokukhanyisa amaphawndisa aphakathi kwezinye izindawo zokuvakashela.
Izidingo Zokuxhasa Lomoto Olukhangelwe
Ukuhamba kwezindlela ezinhleli kuyindlela ephathelene kakhulu kulo vikelekile, ngakumbi xa kuxa ngokwenza izinto eziqondile fana nokukhanya kwezimoto nangokusebenza kazo. Abasebenzisa imoto baya ngokukhula kakhulu namanje, bakhanyisa konke okuqondile kakhulu kwezindlela zokulayisha amagilili, amaphesheya amathathu fanta amadoda nezinye iindlela zokusebenza ngemifanekiso emikhulu yokusebenzisa izindlela. Yintoni enjengoko le ndlela yokwenza izinto ezinhleli? Ayiyona kuphela into ebonisa kakhulu (noma kizikazini). Iziqobo ezininzi zayo zinezikhomo zokusebenza ngendlela ebonisa ngokujonga noma ukunciphisa ubukhulu. Ngenxa yokuba kunezinkundla ezininzi zokuthi abantu bame ngokuba banele kwayo namanje, ukuchaneka kwezindlela zokuhamba kwezindlela zokulayisha ukuba ziyindlela ebonileyo kwiindlela zokusebenza ngemifanekiso yezimoto ezifuna ukulwa ngokujonga kulo vikelekile.
Izilungu Zokubheka Ezincinci
Lokhuwa kwenza izinhlobo zokulinganisa, ukugcina ukugcina kumqondo omkhulu ekwenzeni izincazelo ezingcono ukwabiwa kakhulu. Abasebenzisa izinhlobo zokulima nezingcali zokuhamba ngokomoya bezimelela le ndlela ngoba akudingi ukuthi kuzimelele amaphoyinti lapho kusebenzwa ukulingana okuphezulu. Vumelana nezinhlobo zokulima esebenza ngokulula - nokho kwezinye izici ezincinci kungenxa yokuthi kumele kube yimaliphi ukulingana phakathi kwezinyathelo eziyisandi nezinye iziphazamiso ezincinci. Ngokufanayo, izincazelo ezisetyenziswa kwiindlela zokuhamba ngokomoya zidinga ukuthi zibe yimaliphi ukuze zenze ngokulungile kwiindlela zokuhamba. Okwenza ukugcina ukugcina kube yimaliphi nguqu ukuthi kungenzeka ukuthola imiphumela efanayo phakathi kwezici ezahlukene. Njengoba abanye bangekho ukuthi ingabe izindlela ezifundisa zingasebenza ngokufanayo, le nto ebonileyo nguqu ukuthi ukwenza okanamhlanje kudinga amathuba okulingana okuphezulu okudinga ukuthi kusetshenziswe izindlela zokujika ngokugcina ukugcina ngokucacile. Le nto iyachaza ukuthi kengoko amanye amaphakathi ayimelela ukuthi azenze nezindlela zokujika ngokugcina ukugcina noma kuba zinzima izindleko.
