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Ngaphambi kokuthi i-EDM Die Sinking Machines Ukubuyisela Amagometri eKunene
Amaprinsiphi okuvela kwe-EDM (Electrical Discharge Machining)
I-EDM isisebenza ngokusebenzisa izivivinyo zokulula ukususa amagugu aphelile kwezinto ephakathi kwezilixa ezimbili. Le tekniki ikuvumela ukudalwa kwezifomu eziphambene kakhulu ezingekho noma ingekwazi ukwenza ngokusebenzisa izixhobo zokulula. Ukulungisa ngendlela yokuqala kudinga ukuxhasana ngokwemfanelo phakathi kwezixhobo nezinto, okungaba yindlela yokucacisa izinto eziphambene. Kodwa nge-EDM akukho moya wokuthiwalana ngqo ngoko ke izinto eziphambene zikhulula kuthathwa ngendlela echanekileyo. Indlela yokulula ngokwezivivinyo ezihlontswe ngokugcwele ikuvumela abasebenzisi ukudala izinto eziphambene ngaphandle kokugcina noma ukuchanya kweqile. Kwezinkampani apho izibalo ezipheleleyo zingaba yindlela ebalulekileyo, njengokwenza izinto zokwenza i- aerospace noma i-medical, le ndlela engenayo yokuqondana ikuthiwa i-EDM inesiqinisekiso esikhulu ngaphandle kwezinye izindlela zokulungisa xa kusebenzwa nezinto eziphambene noma izibalo ezipheleleyo.
Imvume Yama-Fayikhethe Kuya Ukubuyisela Amagometri Akudingeki
Kwimpendulo ye-EDM, amaelektroda okungenani okokwane noma i-grafiti ayenza umsebenzi omkhulu xa kufanelela ukushintshe iinkcukacha kwiimevelo eziphambene. Kulo msebenzi, abasebenzisi kufuneka banelektroda ezinhlelweyo zokwenza iimevelo ezipheleleyo. Indlela eleyo yazo iimevelo nezokulayishwa kazo ngokuba yile yenzekayo ukucacileyo kwezinto ezileliyo. Kune zonkca ukuthi amaelektroda edlule ahlule isiphakamiso, oko kuthiwa kufuneka amagamakasitya abeke amaelektroda aphatheke kwaye acacise ukuba zisebenza ngendlela efanelekileyo. Ukufumana i-materile echanekileyo yamalektroda kwaye zibe nendlela efanelekileyo yokusebenza ayinto ebalulekileyo kuphela kodwa yeyasipho esebenza ngayo iimevelo eziphambene kwaye ithinte indlela efanelekileyo yomkhiqizo we-EDM.
Ukuphakama kwesiqephu sesililo kwindlela yokujikeleza
Ukukhetha umoya osungileyo welekthrisithi kwenza uhlu olmkhulu kakhulu ekusebenzeni komaqine e-EDM, okungukuthi kuyanciphisa ukunyusa kwezulu kwaye kunceda ekusula kwezinkawulo zemali ngemisebenzi. Izifundo kubonise ukuthi lapho izindawo zisebenzisa izimboni ezingenako ukwelektrisheni kudingekileyo, izimoto zihlala zihlwa ngendlela efanayo engivumelela abasebenzisi ukukhipha amagama amabiwe kakhulu kwezinto ezinhle. Kudingeka kakhulu ukulandelela izinto ezifanalo nezindlela zokulayisha kwaye ukuthi izimboni zibe yini ngemva kwezindlela zokusebenza, kudingeka kakhulu lapho kusebenzelwa nezinto ezidinga ukulinganisa ngokuphezulu. Izindawo ezingathanda ukulandelela izimboni zabo ngendlela enempilo kwaye ukukhetha izinto eziphilayo kuzo zindlela eziphambeneyo zihlala zifumana iziphumo eziyinhle ngokujwayelekile. Izinto zabo e-EDM zihlala zibonakala ngokuphezulu kwaye zifinyelela izici ezifanayo kakhulu kulo babo nezinto ezweni lapho kusebenzwa izindlela eziphambeneyo zokuphatha izimboni.
Amathiyela Akhona we-EDM Ngokubonisa Izicatshulwa Zokusebenzela
Die Sinking EDM Yasekhaya Ngezimo Emnyama
Imishini ye-EDM yokucwilisa i-die yesikole esidala ihlala iyimishini yokukhiqiza isikhunta esijwayelekile, ikakhulukazi lapho isabelomali sibalulekile ngezidingo zokuklama eziqondile. Ngokuyinhloko, ziqhelisa izinto ezibonakalayo eziqoshiwe endaweni yokusebenzela ngezinhlansi zikagesi ezilawulwayo, okuzenza zikulungele ukusebenza ngezinsimbi ezinzima ngaphandle kokugoba noma ukulimaza ingxenye. Amadivayisi amaningi anamuhla anezilawuli ze-PLC kulezi zinsuku, ngakho opharetha bangakwazi ukuhlela kalula izilungiselelo futhi bathole imiphumela ephindaphindwayo kuyo yonke imijikelezo yokukhiqiza. Okuhlukanisa lezi zinsimbi ezisebenza ngezinsimbi ezivamile ukuthi zikwazi ukwakha izakhiwo eziyinkimbinkimbi ezintweni eziqinile ezingaphula ezinye izinsimbi. Abakhiqizi bamathuluzi emkhakheni wezindiza nezokwelapha bathembele kakhulu kulobu buchwepheshe ngoba buqinisa futhi buqine lapho lezo zinto zibaluleke kakhulu.
I-EDM Esetyenziswa Nge-CNC Yekuphiwa Amapharasti Amanani
Izimakhine zokwenza izicathami ezinamathikhi CNC ziqhagamisa indima ebalulekileyo ekwenzeni izingxenye ezinamathikhi amancane, ekuphumeleleni nokuphumelela okuphezulu ngokuphelelwe kwezinye izikhathi. Lezi zinhlelo zisebenzisa ukuzenzekela ukunciphisa isikhathi sokwenza nasekunciphiseni amaphutha okwenza ngabantu, okwenza yona ngokuphelele. Izindlela zibonisa ukuthi izinhlelo ezithile zokwenza izimakhine kungafinyelela amathikhi ngokungafaniyo kancane kakhulu, okungu-0.001 inci, okungaba yindlela ebalulekile kakhulu ekwenza amaphoyila nezinhlelo zokubona izilwane zokugcina apho ukubala kakhulu kudingeka. Lapho ikhompani ayithandi ukwenza izingxenye ezinhle nezinhlelo eziningi, lezi zimakhine zinikeza abasebenzisi inkululeko yokuthi izinhlelo zabo zizofinyelela lezi zidingo ngokuphelelwe.
U-Wire EDM lokuhlula Amacut Emtsha nokukhathalika Komunye Umoyi
Imicimbi ye-Wire EDM iyahlanya ekwenzeni imicutwana fanele kanye nokugcina amathikili okulinganisa kuzo zonke izinhlobo zokubandakanya. Lezi sistimu zisebenza ngeyodolo le-electrode ethintekile fana nezindlela zokugcina, kulokho kubangela ukuthi zingenile izinhlamvu kanye nezinhlobo ezingcono ezidinga ukugcinwa kwezindlela ezinhle. Le ndlela iyadinga inkimbinkimbi kakhulu xa kusebenzela kwezinhlobo ezingadinga lezi zikhathi ezingcono. Sizama kakhulu ukulingana okulinganisa kancane kancane njengo plus or minus 0.0005 inches. Le ndlela yokulingana iyancane kakhulu ekuhlaleni kwemigugu yokulwa kanye nezinhlobo zokulwa kwelekthroniki lapho kancane kakhulu ukukhawuleza kungaba nokuthi kuthinte isebenta. Ngokuba kule nkimbinkimbi yokulingana, abakhethi bekhona ukuthi baphumelele kwe-Wire EDM ngithi badinga ukugcina lezi zikhathi ezingcono kwezinhlobo ngokuphelele kwezinyathelo zokukhula.
High-Speed EDM yokuqinisekisa Ukusebenza
Amashini we-EDM okushisa ngokomkhiya okuphakathi kakhulu ayabusa ukusebenza ngokuholela kwezindlela ezintsha ezivumela ukusebenza kwe-proseso yokulayisha. Lezi zinhlelo zibuye zilandelana nezindleko futhi zikhule impimbo ngoba zifakwa amaphethini amaningi ngokushisa kune amandelwe. Kunezinye izifundo ezibonisa ukuthi lezi zinhlelo zingasusa amahora we-produkshini nge-30%, ngalesizwe amakhampeni amaningi aphathelene nezindlela zokudlulisela kakhulu aya kuzo. Ngokwesibonelo, ukuthola isikhathi kushona ukuthola imali lapho kudingeka ukugcina amathimele ngokushisa. Abasebenzisa le teknolojiyo bafumana isikhala esikhulu kuzo zomkhiya ngokuthi bangafaka amagama amaningi wezinto ngokushisa, bakhonza abathengi bethu futhi bavikela ukuthwala okudingekayo.
Amalayithi Amabili Apha Aqhutywa NgeTeknoloji Yesokudla Edendawo
Umsonto Wesibayeni: Iindlebe Zokugcina Nezinye Izigomo Zobothi
I-EDM technology isenzo indima encane ekwenzeni imipumapuma yeminyanya kanye nezingxenye zokubangela eziyinkimbinkimbi kuzindawo zokwenza izinhloso. Ubukhulu bezindlela ezingcono zokwenza lezi zingxenye kudinga izindlela ezikhethekile zokubangela, ngakho-ke i-EDM isebenza kahle. I-Wire EDM kanye nezinhlobo zokwenza izinto eziphakeme ngaphandle kokuthi zingaphakelwa, kuvumela ukuthi izinhlobo zibeke kahle kuzindlela zokusebenza ezikhangelene nezindlela ezingcono ukulawula izinhloso. Imaphakelo yesipho ibonisa ukuthi izikume zokusebenzisa izisombululo ze-EDM zikhona ukuthi zizindlela zokwenza ziyasha ngemuva kokuthi bezikhona kakhulu kuzindlela zokubangela. Okhululekile kungaba yisipho esikhulu kuzokwenza izinhloso, kanye i-EDM isinikeza lokho ngokusebenzisa izici zakhe ezikhathini.
Umlilo: Izingubo zakugcwaliso nezimpahla zophila
I-EDM isiphiwe kakhulu ngokwenza izinhlelo zokuphepha nokubeka phakathi kwezobudlelwane, ngqo lapho izibalo eziyinkimbinkimbi ziyadingeka kakhulu. Le ndlela ikuvumela abasebenzisa ukwenza izicathami ezinhle nezomnotho ongasebenzisa ngokuphelele kuzo izinto ezidingayo ukusebenza ngendlela ehlukene nezinhlelo zokuphepha. Ukwenza lezi zinkinga ngokucophelela kuvumela ukunciphisa iziphoso lapho kwenziwa imisebenzi ethile ethi kuhlanganise nezimvo eziningi eziphawula ukuthi indlela ka-EDM yokwenza ngokucophelela iyadivayela kakhulu. Lapho abadokotela bakenza imisebenzi, baphiya kule noqobo ngokucophelela ngisho noma kuzo zonke izinto eziphatheni njengoba amaNoma ayadingeka. Ngaleyo ndlela ke amahospitali nezinkliniki eziningi manje ayavumelana ngokuphelele kwezobudlelwane ze-EDM.
Ibhayi: Amacandlekha Zokuthutha kunye Nokuvela Umsindo
Ukuphathwa kwezinhloko (EDM) kube yindlela ecabanga ngokuphindwe emsakweni wokuphatha izinhloko, ngokukodwa xa kusekelwe ukwenza amathulwa okunyiswa kanye nokudala amaphawu amabiye. Lo msebenzi ubonakala ngokuhle xa kusebenzela lezi zimo ezinhle ngokwehlakanipho okudingekayo yizinhloko zasekati zomoto, okungase kungahlukahluki kakhulu kwezindlela ezijwayelekile. Ngokulingana nezindlela zokusebenza eziphambene, i-EDM inquma amathuba okungena kwezinhloko futhi inquma isikhathi esibonakalayo ngemva yokudala amaphawu amabiye, njengoba kuchazwe kumaqoqo emsakweni. Lezi zindlela zenza ukuthi izikhathi zokuphatha zibe ngokuncane kanye nezindleko ezimultekile. Abasebenzisa inqolobane ngokushesha kakhulu ngokushintshana kwamathulwane emsakweni futhi bakwazi ukugcina amathuba amancane, okuyindlela ebalulekile emsakweni lapho izinhloko zokudizayniza zingena ngokwehlakanipho ngokunyangwako ngonyaka.
Amahleke angaphambili lokusebenzisa Umbala Wesithathu lokuthiwa ngokubanzi kwiseva Lokuhlola
Ukuhlola Amadalo Amanqaku Ngenkinga Engenani
I-EDM tech isenzo kahle xa kusebenza ngokugcwelela izinto ezikhangelayo njengokwehliswa ne-titanium ngaphandle kokuthi kuthinte isakhiwo samo noma indlela lapho sebenza. Lokhu kubaluleke kakhulu kumaqo enqweni esebenza ngokuba izinto zilale kude futhi azikhanyekane ngokomoya. Bheka lokho okuqalwe yintoni ka-Metalworking News malunga noma thumela ngokwehliswa kwa-titanium, ngokuqondile kakhulu ukuthi amakhampani wezokwehliswa aya kusebenzisa i-EDM, ngokukodwa ngenxa yabantu abasebenzisa ezimaterialeni zokwenza izinto zokwehliswa ezikhangelayo, ngokuba lezi zimateriali zihandisa amandla ngokungafanele. I-Manufacturing world inikeza ukuthi i-EDM isenza izinto ezinekwe ndawo yokuthi kungena amandla, ngakho ke siyofuna izinto ezilale kahle futhi zilindele kakhulu isimo samo ngokungathi zingathathwa.
Ukufakamana Ukuncedisi Kokucacile Kwemikrosi
I-EDM iyahluka ngokuthi kungenzela ukuzimela kwezinyathelo ezingu- sub-micron, oku kudingeka kakhulu ezimweni zokwenza ngokucophelela. Chazi imithombo yezinhloso zokuhlolwa lapho kancane kakhulu kwezinyathelo zangaphandle kubaluleke kakhulu ukuthi izindawo zifanane kanjani xa kuzokusebenza ngokuhlanganila. Izindlela zombono zithi i-EDM ngempela ibuyekeza lezi zinhlobo zokuzimela ngokwemkhiyana kakhulu hlanga amakhampani ayikhona futhi kudinga ukwenza okuningi kwezinyathelo zokugcina. Lokhu kuthula isikhathi esikhundleni kwezinyathelo eziphandeni, oku kunciphisa izindleko futhi kuspeed up ishishini. Abasebenzisa i-EDM abathandwa ukuthi izizathu zokuzimela kuzo kungcono kunezinye izindlela lapho izispecifikesheni zabo zidinga lezi zinyathelo ezifanele kakhulu.
Ukubhala Amaphethelo Akusetyenziswa kunye nomncane
Ukuthi i-EDM isheza ngaphandle kokuqhapa kungasebenza ukuthi kuthole amadetafule angaphansi futhi okuncane kangaka okungasebenziswa yisisekelo esijwayelekile. Abasebenzisi bokwenza izinhlelo ezinhle kubona ukuthi lokhu kuvula amakhono, ngakumbi xa kudalwa amaqhinga kumaqhinga noma kumehloli yokupheya lapho isikhalo sikhulu. Uma bengcwele ukuthi abasebenzisi bethenye yini kuleli kungena, kubonakala ukuthi kukhona ukuthandwa okuphakathi kwezimali ezincane kakhulu kumaqhubekayo. Umkhiqizo wemehloli wokupheya onke ubonisa lokhu ngokucacile futhi futhi baya ngaphansi. I-EDM ishona ngokuthi akukho lwenye indlela ethola ukusebenza ngaleli nqanaba elincane futhi lithole ukuphakama okuphezulu. Kumaqembu owathintekayo ukuba yisematheni lapho isibanzi sikhona, i-EDM ayikho kuphela okuthandwa - kungukuthi kuyimpendulo ebalulekile.
